Lincoln Electric statiflex 200-m Operator'S Manual Download

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Statiflex

200-M

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IM10348

| Issue D ate

Dec-16

For use with machines having Product Numbers:

K1654-4 - Single Arm Base Unit

K1654-5 - Dual Arm Base Unit

K1654-6 - High Efficiency Single Arm
Base Unit

Save for future reference

Date Purchased

Code: (ex: 10859)

Serial: (ex: U1060512345)

Operator’s Manual

Need Help? Call 1.888.935.3877

to talk to a Service Representative

Hours of Operation:

8:00 AM to 6:00 PM (ET) Mon. thru Fri.

After hours?

Use “Ask the Experts” at lincolnelectric.com
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no later than the following business day.

For Service outside the USA:

Email: [email protected]

Summary of Contents for statiflex 200-m

Page 1: ... Dual Arm Base Unit K1654 6 High Efficiency Single Arm Base Unit Save for future reference Date Purchased Code ex 10859 Serial ex U1060512345 Operator s Manual Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnelectric com A Lincoln Service Representative will contact you no later than t...

Page 2: ...N A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual symptoms see your supervisor Perhaps the welding atmosphere and ventilation system should be checked WEAR CORRECT EYE EAR BODY PROTECTION PROTECT your eyes and face with welding helmet properly fitted...

Page 3: ...ers and devices in position and in good repair Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some cases it may be necessary to remove safety guards to perform required maintenance Remove guards only when necessary and replace them when the maintenance requiring their removal is complete Always use th...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with suitable non flammable screening and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal FUMES AND GASES CAN BE DANGEROUS 5 a Welding may produce fumes an...

Page 5: ...ent passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow NFPA 51B Standard for Fire Prevention During Welding Cutting and Other Hot Work available from NFPA 1 Batterymarch Park PO box 9101 Quincy MA 022690 9101 6 j Do not use a welding power source for pipe...

Page 6: ...sed to capture welding fume at or near the arc and filter conta minants out of the air The ventilation or exhaust needed for your application depends upon many factors such as Workspace volume Workspace configuration Number of welders Welding process and current Consumables used mild steel hardfacing stainless etc Allowable levels TLV PEL etc Material welded including paint or plating Natural airf...

Page 7: ...ttp www aws org Supplemental Information Not listed Nuisance value maximum is 10 milligrams per cubic meter PEL value for iron oxide is 10 milligrams per cubic meter TLV value for iron oxide is 5 milligrams per cubic meter As respirable dust Subject to the reporting requirements of Sections 311 312 and 313 of the Emergency Planning and Community Right to Know Act of 1986 and of 40CFR 370 and 372 b...

Page 8: ...RS B 2 INTENDED USE B 2 MODIFICATIONS B 2 OPERATION B 2 PRODUCT COMBINATIONS B 4 USE B 4 FILTER MAINTENANCE INDICATOR B 4 OPTIONS SECTION C MAINTENANCE DISPOSAL MAINTENANCE SECTION D PERIODIC MAINTENANCE D 1 FILTER REPLACEMENT D 2 TROUBLESHOOTING SECTION E WIRING DIAGRAM SECTION F Parts List parts lincolnelectric com Content details may be changed or updated without notice For most current Instruc...

Page 9: ...SINGLE ARM MERV 16 FILTER SURFACE AREA 538 FT2 50 M2 AIRFLOW RATE STATIFLEX 200 M HE SINGLE ARM MAX 735 CFM 1 250 M3 H STATIFLEX 200 M DUAL ARM MAX 1 200 CFM 2 040 M3 H AT SIMULTANEOUS USE OF TWO SF2400 OPERATING CAPACITY EXTRACTOR TYPE LOW VACUUM HIGH VOLUME GENERAL WEIGHT 66 LBS 30 KGS FILTER TYPE STATIFLEX 200 M SINGLE DUAL ARM BASE UNIT DISPOSABLE CELLULOSE LONGLIFE FILTER CARTRIDGE WITH PRECO...

Page 10: ...elding applications listed above The Statiflex 200 M Single Arm system is recommended for annual consumable use of approximately 1500 lbs 700 kg GMAW or FCAW or GTAW 1100 lbs 500 kg MMA or SMAW or Autogeneous The Statiflex 200 M Dual Arm system is recommended for annual consumable use per workstation of approximately 750 lbs 350 kg GMAW or FCAW or GTAW 550 lbs 250 kg MMA or SMAW or Autogeneous Var...

Page 11: ... electrical conduits unPaCKing Check that the product package is complete The package should contain STATIFLEX 200 M HE SINGLE ARM 1 Complete filter unit with prefilter and filter cartridge installed 1 Mounting bracket 1 8 in Diameter Connection hose length 4 9 ft 2 8 in Diameter Hose clamps 2 Screws 1 Sealing Ring 1 Reducer 3 Sheet metal screws 1 Instruction manual STATIFLEX 200 M DUAL ARM 1 Comp...

Page 12: ...on Steps If the base is not completely disassembled it may be possible that some plastic residue will get stuck in filter after step 1 1 Loosen latches and remove the filter cover See Figure A 2 2 Using a multi purpose power saw cut open through the scribe mark on the left or right inlet of bottom housing 8 in 200 mm See Figure A 3 If using a 6 in diameter hose cut open through the scribe mark on ...

Page 13: ...with steel bushing included with SF4200 fan package on the fan housing 8 Install the 8 in sealing ring on the inlet side of the hose 9 Slide the 8 in diameter connection hose over the sealing ring on the inlet by placing the hose all the way over the sealing ring Secure with a 8 in diameter hose clamp See Figure A 8 In case the filter unit is mounted left of the SF2400 fan the SF2400 will be in re...

Page 14: ...s of fan outlet and filter inlet not aligning This will not affect system performance 2 Using a multi purpose power saw cut open through the scribe marks both inlets of bottom housing cutouts to be Ø 8 in 200 mm See Figure A 11 If using a 6 in diameter hose cut open through the scribe mark on the 6 in side of the inlets of bottom housing ATTENTION 10 in 250 mm 38 43 5 in 965 1105 mm 9 06 in 230 mm...

Page 15: ...meter hose clamp See Figure A 14 9 Fit the other ends of the 8 in connection hoses over the 8 in diameter non return valves See Diagram Page F 7 and secure them with a 8 in diameter hose clamp See Figure A 15 NOTE Be aware of the airflow direction from fan to filter unit If non return valves are installed backwards airflow will be blocked See Figure F 7 10 Fit the 8 in side of the reducer to the n...

Page 16: ... if the welding fumes are blown directly through an extraction fan into the filter Therefore never connect the Statiflex 200 M to the suction opening of the extraction fan Air containing gases and particles such as OSHA defined hazardous chemicals if recirculated should be tested in accordance with applicable local state and federal regulations and guidelines such as OSHA PEL FUMES and GASES can b...

Page 17: ...ility for any damage resulting from such use Only use the product in mechanically sound condition in accordance with its intended use and the instructions set forth in the user manual modiFiCations Modifications of this product other than those specified in this manual are not allowed Modifications will void the product warranty oPeration The operation description below applies to all versions of ...

Page 18: ...1657 2 2 Mounting Bracket for LFA 2 0 LTA 2 0 and LFA 4 1 LC extraction arms Depending on specific application and work requirements various combinations of extraction arms can be used e g 1 K1655 9 LFA 3 1 arm and 1 K1655 10 LFA 2 0 arm use Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable federal state and or local regulat...

Page 19: ...Kit for SF2400 fan K1669 10 Lamp Arc Sensor Kit for SF4200 fan K1494 10 starter overload switch for SF4200 fan not required if using optional K1669 10 Lamp Arc Sensor Kit K1671 3 EC 2 Extension Crane 7 ft K1671 4 EC 4 Extension Crane 14 ft KP1852 1 Activated Carbon Filter SF4200 fan unit s only used in standard package with Extension Crane configuration ...

Page 20: ...uct has been designed to function with minimal maintenance In order to guarantee optimal performance level periodic maintenance and cleaning activities are required and described in this section Maintenance intervals can vary depending on the specific working conditions such as ambient conditions welding consumables and process es base material coatings on base material and operator procedure Ther...

Page 21: ...s conceal filter in appropriate bag e g plastic bag 6 Clean the prefilter and filter compartment with an industrial vacuum cleaner that meets OSHA guidelines for Cr6 house keeping 7 Install a new LongLife filter cartridge 8 Replace the dismounted parts in reverse order PREFILTER Replace the prefilter when it is saturated or clogged and can t be cleaned using a vacuum cleaner or when it has been da...

Page 22: ...n industrial vacuum cleaner that meets OSHA guidelines for Cr6 housekeeping 8 Install a new prefilter 9 Replace the dismounted parts in reverse order ACTIVATED CARBON FILTER OPTION Replace the Activated Carbon Filter When detecting odors and smells or When it has been damaged Replacement Steps See Figure D 1 for steps 1 6 1 Disconnect the extraction fan s from the input power 2 Loosen latches A an...

Page 23: ...rt For information about specific adjustments maintenance or repair jobs which are not dealt with in this manual please contact Lincoln Electric Automation Department 888 935 3878 Make sure you have the following data on hand product name serial number purchase order number date for warranty verification If for any reason you do not understand the test procedures or are unable to perform the tests...

Page 24: ...ed Clean See Periodic Maintenance or replace See Pre Filter the pre filter Dust or smoke coming out of the outlet opening s Pollution of the facility LongLife filter cartridge damaged Replace LongLife filter cartridge See LongLife Filter Cartridge Sealing on LongLife filter cartridge damaged Replace LongLife filter cartridge See LongLife Filter Cartridge Dust or smoke coming out of the inlet conne...

Page 25: ...ent for a replacement Give the equipment code number A 01 INPUT POWER 115V 1PH 60Hz 3 BK L N 1 3 5 1 SET AT 11 A 10 16A STOP START 2 GND GND 2 4 6 L BK N 4 3X16AWG 3 START CAPACITOR FAN MOTOR N L GND MOTOR 115 VAC 9 6A 1PH 60Hz 1HP Z2 U1 U2 V2 Z1 V1 ITEM PART NO DESCRIPTION QTY 1 FC0308000680 16AWG BLACK WIRE 1 2 FC0328260200 10 16A MOTOR PROTECTION CIRCUIT BREAKER 1 3 FC0342050170 CABLE GLAND OF ...

Page 26: ... for a replacement Give the equipment code number A 03 INPUT POWER 230V 1PH 50Hz 3 BK L N 1 3 5 1 SET AT 5 75 A 4 6 3A STOP START 2 GND GND 2 4 6 L BK N 4 3X16AWG 3 START CAPACITOR FAN MOTOR N L GND MOTOR 230VAC 4 7A 1PH 50Hz 1HP N L Z2 U2 V2 U1 V1 Z1 ITEM PART NO DESCRIPTION QTY 1 FC0308000680 16AWG BLACK WIRE 1 2 FC0328260100 4 6 3A MOTOR PROTECTION CIRCUIT BREAKER 1 3 FC0342050170 CABLE GLAND O...

Page 27: ... OL A2 FAN ON OFF 24V FAN MANUAL ON OFF ARC SENSOR FLOOD LIGHT C OL SET TO 11 AMPS BK BK FAN MOTOR 120VAC I 60Hz 1HP L N S1 S2 S3 GND SCHEMATIC 6 10 N 2 1 3 4 5 CONTROL BOX DISCONNECTING MEANS AND BRANCH CIRCUIT PROTECTION SHALL BE PROVIDED BY THE INSTALLER L N 205 204B L1 L2 L3 A1 13 CONTACTOR OVERLOAD RELAY SET AT 11 AMPS T1 T2 T3 A2 BK WH TRANSFORMER N 24V 2A G WH BK RD ARC SENSOR WH BL RD BK B...

Page 28: ...7 204 209 203 SHALL BE MIN 18AWG 230 VAC 3 230V 2A 1 A1 A C C OL A2 FAN ON OFF N 24V FAN MANUAL ON OFF ARC SENSOR FLOOD LIGHT C OL SET TO 6 3A FAN MOTOR A C S1 S2 S3 GND SCHEMATICS B 24V 24V 6 10 2 1 3 4 5 CONTROL BOX A CONNECT GND TO TERMINAL B 204B L1 L2 L3 A1 13 CONTACTOR OVERLOAD RELAY SET AT 6 3A T1 T2 T3 A2 TRANSFORMER N 24V 2A G WH BK RD ARC SENSOR WH BL RD BK BK WH YE GN MOTOR GND FAN MOTO...

Page 29: ...panels If the diagram is illegible write to the Service Department for a replacement Give the equipment code number A 02 INPUT POWER 230V 3PH 60Hz A B C 1 3 5 START STOP 1 GND 2 4 6 4 CORE 16AWG CABLE 2 FAN MOTOR MOTOR W1 V2 V1 U2 U1 W2 GND GND L3 A L2 L1 T3 T1 T2 230V 3PH 2HP 60Hz MOTOR ITEM PART NO DESCRIPTION QTY 1 FC0328270600 MANUAL START 1 2 FC0340020110 OVERLOAD HEATER 3 MOTOR STARTER HEAVY...

Page 30: ... BOX L GND CONNECT GND TO TERMINAL N 205 204B L1 L2 L3 A1 13 CONTACTOR OVERLOAD RELAY SET AT 5 75A T1 T2 T3 A2 1 3 TRANSFORMER N 24V 2A WH BK RD 3 CONDUCTOR CABLE PROVIDED 20AWG ARC SENSOR WH BL RD BK BK WH CONN PCB YE GN MOTOR GND FAN MOTOR S1 S2 S3 START CAPACITOR 230VAC 1 50Hz 1HP 201 202 202 201 4 5 207 206 NA 205 203 209 203 207 204A 204B 209 WIRING 3 CORE 16AWG CABLE 20AWG 3 CORE CABLE N L N...

Page 31: ...he Service Department for a replacement Give the equipment code number A 02 INPUT POWER 230V 3PH 60Hz A B C 1 3 5 1 GND 2 4 6 4 CORE 16AWG CABLE FAN MOTOR MOTOR W1 V2 V1 U2 U1 W2 GND GND L3 A L2 L1 T3 T1 T2 230V 3PH 2HP 60Hz MOTOR SET AT 6 3 A 4 6 3A STOP START 3 2 ITEM PART NO DESCRIPTION QTY 1 FC0328260100 4 6 3A MOTOR PROTECTION CIRCUIT BREAKER 1 2 FC0342050170 CABLE GLAND OF METRIC THREAD M25 ...

Page 32: ...lar code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department for a replacement Give the equipment code number 0519000260 251011 B INSTRUCTION SHEET NRV HD Position Mounting air flow air flow bottom up air flow top down air flow air flow air flow mounting mounting mounting mounting ONLY FOR DUAL ARM ...

Page 33: ...ii THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 34: ...Statiflex 200 M Single Arm Base Unit K1654 4 ...

Page 35: ...IPTION QTY 9SS10888 47 HOSE CLAMP 8 2 9SS31256 7 FLEXIBLE DUCT 1 9SFC0711010460 BRACKET WALL MOUNTING 1 9SFC0401102050 SEALING RING 1 9SFC0717030180 REDUCER 1 Miscellaneous Items Statiflex 200 M Single Arm Base Unit K1654 4 ...

Page 36: ...NING ENGLISH 1 9 9SS31224 39 DECAL SAFETY SIGN FIRE 1 10 9SS31225 3 LID 1 11 9SS31225 4 NUT THUMB 3 8 16 1 12 9SFC0710060030 PLATE FILTER RETAINING 1 13 9SS31225 5 ROD THREADED FILTER RETAINING 1 14 KP1673 1 FILTER 200 M 1 15 9SFC0704090030 PLATE REINFORCING 1 16 9ST14731 105 M6 X 60 2 17 9SS31223 5 DRAW LATCH 3 9SS31225 14 STATIFLEX ROTATIONAL MOLDED KIT 1 9SM22196 1 DECAL WARNING FRENCH 1 9ST106...

Page 37: ...P 948 C jpg Statiflex 200 M Single Arm Base Unit K1654 4 General Assembly Statiflex 200 M Single Arm Base Unit K1654 4 10 9 8 18 11 12 13 14 7 6 15 16 1 2 3 4 5 17 ...

Page 38: ...Statiflex 200 M Dual Arm 8 In Hose Kit K1654 5 ...

Page 39: ...8 47 HOSE CLAMP 8 4 9SS31256 7 FLEXIBLE DUCT 2 9SFC0711010460 BRACKET WALL MOUNTING 1 9SFC0401102050 SEALING RING 2 9SFC0042021060 NON RETURN VALVE 2 9SFC0717030180 REDUCER 2 Miscellaneous Items Statiflex 200 M Dual Arm 8 In Hose Kit K1654 5 ...

Page 40: ...ING ENGLISH 1 9 9SS31224 39 DECAL SAFETY SIGN FIRE 1 10 9SS31225 3 LID 1 11 9SS31225 4 NUT THUMB 3 8 16 1 12 9SFC0710060030 PLATE FILTER RETAINING 1 13 9SS31225 5 ROD THREADED FILTER RETAINING 1 14 KP1673 1 FILTER 200 M 1 15 9SFC0704090030 PLATE REINFORCING 1 16 9ST14731 105 M6 X 60 2 17 9SS31223 5 DRAW LATCH 3 9SM22196 1 DECAL WARNING FRENCH 1 9SS31225 14 STATIFLEX ROTATIONAL MOLDED KIT 1 9ST1064...

Page 41: ...P 949 C jpg Statiflex 200 M Dual Arm 8 In Hose Kit K1654 5 General Assembly Statiflex 200 M Dual Arm 8 In Hose Kit K1654 5 10 9 8 18 11 12 13 14 7 6 15 16 1 2 3 4 5 17 ...

Page 42: ...Statiflex 200 M Hi Efficiency Single Arm K1654 6 ...

Page 43: ...TION QTY 9SS10888 47 HOSE CLAMP 8 2 9SS31256 7 FLEXIBLE DUCT 1 9SFC0711010460 BRACKET WALL MOUNTING 1 9SFC0401102050 SEALING RING 1 9SFC0717030180 REDUCER 1 Miscellaneous Items Statiflex 200 M Hi Efficiency Single Arm K1654 6 ...

Page 44: ... SAFETY SIGN FIRE 1 10 9SS31225 3 LID 1 11 9SS31225 4 NUT THUMB 3 8 16 1 12 9SFC0710060030 PLATE FILTER RETAINING 1 13 9SS31225 5 ROD THREADED FILTER RETAINING 1 14 KP1673 3 FILTER HIGH EFFICIENCY 200 M 1 15 9SFC0704090030 PLATE REINFORCING 1 16 9ST14731 105 M6 X 60 2 17 9SS31223 5 DRAW LATCH 3 9SM22196 1 DECAL WARNING FRENCH 1 9SS31225 14 STATIFLEX ROTATIONAL MOLDED KIT 1 9ST10642 362 FLEX TUBE 1...

Page 45: ...P 950 C jpg Statiflex 200 M Hi Efficiency Single Arm K1654 6 General Assembly Statiflex 200 M Hi Efficiency Single Arm K1654 6 10 9 8 18 11 12 13 14 7 6 15 16 1 2 3 4 5 17 ...

Page 46: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra l Ne laissez ni la peau ni des vête ments mouillés entrer en contact avec des pièces sous tension l Isolez vous du travail et de la terre l Berühren Sie keine stromführenden Teile oder Elektroden mit ...

Page 47: ... und Entlüftung des Arbeitsplatzes l Mantenha seu rosto da fumaça l Use ventilação e exhaustão para remover fumo da zona respiratória l Turn power off before servicing l Desconectar el cable de ali mentación de poder de la máquina antes de iniciar cualquier servicio l Débranchez le courant avant l entre tien l Strom vor Wartungsarbeiten abschalten Netzstrom völlig öff nen Maschine anhalten l Não o...

Page 48: ... advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive manufacturer but the selection and use of specific products sold by Lincoln Electric is solely within the control of and remains the sole responsibility of the customer Many variables beyond the control of Linco...

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