Lincoln Electric 07005010NG Safety Instruction For Use And Maintenance Download

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CUTTING MACHINE

OPTITOME II

HPC II

SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE

EDITION

Instructions for use

REF :

8695 4788

REVISION : A

DATE

: 11-2018

Original instructions

Summary of Contents for 07005010NG

Page 1: ...CUTTING MACHINE OPTITOME II HPC II SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE EDITION EN Instructions for use REF 8695 4788 REVISION A DATE 11 2018 Original instructions ...

Page 2: ... European directives Please refer to the enclosed CE declaration to identify the directives applicable to it The manufacturer shall not be liable if the product is used in association with items not recommended by the manufacturer For your safety below is a non limitative list of recommendations or requirements many of which appear in the labour code Lastly please inform your supplier of any error...

Page 3: ...CARRIAGE 12 6 POWER SYSTEMS 12 7 CONSOLE 13 8 LIMIT OF SUPPLY 14 D ASSEMBLY AND INSTALLATION 15 1 CONDITIONS OF INSTALLATION 15 2 FLOOR PREPARATION 16 3 PUTTING IN PLACE OPTITOME 2040 16 4 PUTTING IN PLACE OPTITOME 1530 23 5 CONNECTING THE ENERGY SUPPLIES 25 E OPERATOR MANUAL 27 1 DESCRIPTION OF CONTROLS 27 2 STARTING UP THE MACHINE 28 3 STOPPING THE MACHINE 30 F MAINTENANCE 31 1 SERVICING 31 2 TR...

Page 4: ...ES The analogue and digital measuring devices or displays of voltage current speed pressure etc are to be considered as indicators N MACHINE 07005030NG OPTITOME HPC II 1530 07005010NG OPTITOME HPC II 2010 07005040NG OPTITOME HPC II 2040 07005060NG OPTITOME HPC II 2060 ...

Page 5: ...8695 4788 A OPTITOME HPC 2 A 1 A IDENTIFICATION Quote this information in all correspondence ...

Page 6: ...ITOME HPC 2 B SAFETY INSTRUCTIONS For general safety instructions please refer to the specific manual supplied with the equipment 8695 7050 1 AIRBORNE NOISE Please refer to the specific manual supplied with the equipment ...

Page 7: ...stems No maintenance may be carried out on the machine when it is supplied with power For any extended absence the operator must shut off the supply of utilities electricity and fluids Before anyone starts working between the rolling tracks make sure that the power supply to the machine has been switched off locking an emergency stop button is sufficient Switch the power source off while changing ...

Page 8: ...ipment for handling workpieces that have been or need to be cut is not part of the supply and is to be provided by the customer The customer must therefore take protective measures appropriate for the equipment for handling the workpieces IMPORTANT While handling sheets to cut take the necessary precautions to avoid impacts on the machine and the rolling tracks Impacts on any of the elements can l...

Page 9: ...T BEFORE ANY MAINTENANCE OPERATION REMEMBER TO Switch off and lock out the electricity supply Switch off flush and lock out the gas and compressed air supplies IMPORTANT Do not remove the Nylstop nuts from the fastening screws of the guards they keep them captive ...

Page 10: ...t take certain precautions for use Make sure that no part of the machine can come within less than 500 mm of an obstacle according to the safety standards NF EN 349 Important the operator passage way must absolutely be clear over a minimum width of 800 mm according to safety standards NF EN 547 1 3 The floor should be marked out as shown in the enclosed drawing While accessing the marked area any ...

Page 11: ...8695 4788 A B SAFETY INSTRUCTIONS OPTITOME HPC 2 B 7 ...

Page 12: ...8695 4788 A C 8 OPTITOME HPC 2 C DESCRIPTION 1 DESCRIPTION 1 Beam 2 Cutting table with guide rails 3 Tool carriage 4 Control panel 5 CNC control 6 Electrical power system 7 Tool holder ...

Page 13: ...s machine uses all the dry plasma cutting methods of the installations NERTAJET HP150 150A and HP300 300A optional oxycutting to allow the occasional cutting of black steels maximum thickness 50mm optional WEN marking or FELT marking The control console supports the operating approach The integration of an extraction table included in the basic offer that can be connected to any extraction and or ...

Page 14: ...C DESCRIPTION 8695 4788 A C 10 OPTITOME HPC 2 3 MECHANICAL ASSEMBLY ...

Page 15: ...he high feed speed is 15m min A console cabinet to be fastened to the floor contains all the electrical and electronic equipment that is required for control and operator dialogue 4 CUTTING TABLE This is a mechanically welded box that is fixed to the floor between the machine frame and which has a 350 outlet for connection to an extraction system For this table we recommend the use of extraction w...

Page 16: ...as three ball slides P1 for optimum guidance The powered carriage has the following functions Support for transverse power system Support for one or more tools with option 6 POWER SYSTEMS M1 Motor power BRUSHLESS 750W 3000 rpm M2 Reduction gear reduction 1 19 5 M3 M2 20 tooth pinion ...

Page 17: ...e controls required for starting up the machine and operating the cutting cycle This console is available in two versions Essential Most controls are available only on the touchscreen Advanced The most used commands are available on buttons on the front face for a better maneuverability of the machine and the process Console Essential Console Advanced ...

Page 18: ... A C 14 OPTITOME HPC 2 8 LIMIT OF SUPPLY The customer must supply and install a device for isolating each source of energy electricity air gas and water The devices must be clearly identified They must be of the locking type ...

Page 19: ...red for sizing the protection is provided on the identification plate of the installation SUPPLY OF GAS see supply drawing provided PNEUMATIC SUPPLY see supply drawing provided The user must provide a source of compressed air with a regulator that can supply the required flow and pressure The air must be clean de oiled and degreased QUALITY CLASS as per standard ISO 8573 1 Solid pollutant class Cl...

Page 20: ...0 mm thick made at least 21 days before standard BAEL 91 The thickness of the screed and its reinforcement are given for guidance and must be verified depending on the characteristics of the floor Single concrete longitudinal member 20 Mpa 350 kg m concrete with metal reinforcement Flatness over the entire site with additional travelling tracks 10 mm 30 mm level difference of screed 5 mm m max 3 P...

Page 21: ...ocation IMPORTANT The use of adjustable chains with four strands is highly recommended Operator protection Helmet Gloves Safety shoes Unload the console and the bundle pallet 60 daN Pre adjust the level using the adjustment screws Anchor the table to the floor at the four corners with the dowels supplied ...

Page 22: ...On the left hand side loosen the two duct transport screws to slightly move away the duct and access the fastening plates mind the cables and pipes Adjust the machine horizontally with the adjustment screws in the two planes placing the level on the guide rails ...

Page 23: ...8695 4788 A D ASSEMBLY AND INSTALLATION OPTITOME HPC 2 D 19 Block the lock nuts of the adjustment screws Sling part 2 of the table Operator protection Helmet Gloves Safety shoes ...

Page 24: ...TITOME HPC 2 Set the next part of the table against part 1 using the two centring pins as your guide Bolt the two parts of the table Pre adjust this part of the table horizontally using the adjustment screws by placing the level on the guiding rails ...

Page 25: ...rons P1 without locking them Loosen the guide rails and racks and put them in contact C1 with those of part 1 Lock them making sure they are in close contact with the support irons that act as the positioning reference Also lock the section joining irons Fasten this part of the table to the floor and adjust it horizontally using the adjustment screws by placing the level on the guiding rails Proce...

Page 26: ...OPTITOME HPC 2 Add the 180mm guide rail R1 on each side and the mechanical stop B1 to the left Put the covers C1 at the end of the aluminium sections Fasten the chain duct in the two supports taking support from the floor with the two outer screws ...

Page 27: ...uipment Check the flatness of the floor with an optical level and identify the high point Place the machine in its location IMPORTANT The use of adjustable chains with four strands is highly recommended Operator protection Helmet Gloves Safety shoes Unload the console 160 daN and the bundle pallet 60 daN Pre adjust the level using the adjustment screws Anchor the table to the floor 6 feet with the...

Page 28: ...LY AND INSTALLATION 8695 4788 A D 24 OPTITOME HPC 2 Adjust the machine horizontally with the adjustment screws in the two planes placing the level on the guide rails Block the lock nuts of the adjustment screws ...

Page 29: ... supplied IMPORTANT After switching on the power to the machine check the whole machine with an optical level setting the sight on the ends of the beam guide rail and moving the machine electrically if necessary readjust with the help of the adjustment screws and the fastening plates Note In no event is there any need to disengage the power systems ...

Page 30: ...D ASSEMBLY AND INSTALLATION 8695 4788 A D 26 OPTITOME HPC 2 ...

Page 31: ...n 5 Plasma tool up and down button 6 Manual movement in the direction defined by the joystick 7 USB socket 8 Stop cycle Pausing cycle Fault indicator 9 Start cycle 10 Forward along path 11 Backwards along path 12 Back to program zero point 13 Button for switch to held movement 14 Button for switch to high speed 15 RJ45 socket 16 Machine speed setting ...

Page 32: ...ontrol system is initialised approximately 1 min At the end of the initialisation process the screen displays Press the button 2 to put the machine into service The button 2 will light up If the button does not light up check that the emergency stops 1 and at the end of the beam are released When it is turned on HPC DIGITAL PROCESS HPi indicates any plasma installation starting up faults The lamp ...

Page 33: ...workpiece program and cutting parameters constitutes a JOB which can be saved Each program and each job can be copied edited or exported There are several ways to cut workpiece Select a JOB to make a workpiece that has already been made Select a program then the material and cutting performance Select a standard shape enter its dimensions and then the material and cutting performance for a new wor...

Page 34: ...S HPi To stop the HPC system go to menu by clicking at the bottom left press and then confirm with If the operator is away for an extended period of time or if any work is done on the cutting tools the energy supplies must absolutely be shut off Caution The rotary switch to the right of the console only isolates the gantry machine but not the plasma cutting process ...

Page 35: ...aintenance dates and operations tick as appropriate IMPORTANT While handling sheets take the necessary precautions to avoid impacts on the machine and the rolling tracks Impacts on any of the elements can lead to squareness faults or the malfunctioning of the electrical shaft and therefore incorrect cutting of the workpieces IMPORTANT BEFORE ANY MAINTENANCE OPERATION REMEMBER TO Switch off and loc...

Page 36: ...Cleaning the screen switch off the machine use soap solution and a lint free cloth do not use solvents or abrasive products Lubricate the ball bearings on each axis 4 on the transverse carriage and 4 on the machine X axis We recommend the use of NLGI grade 2 lithium soap grease e g WYNN S type HPG HAFA type MOUWAN GREASE Lubricate each ball bearing at the operating temperature by moving it It is b...

Page 37: ...r détection courant 2 Anomalie de communication avec le circuit de détection du courant électrique DB Oui 0x8312 0x25 Erreur 1 Absence sûre du couple force STO Erreur de synchronisation entrée Absence sûre du couple force STO SB Non 0x26 Erreur 2 Absence sûre du couple force STO Défaut circuit Absence sûre du couple force STO SB Non 0x8311 0x41 Surcharge 1 Défaut circuit Absence sûre du couple for...

Page 38: ...on DB 5 0x7310 0xA3 Erreur interne codeur série 3 Erreur vitesse excessive DB 5 0xA4 Erreur interne codeur série 4 Erreur accès EEPROM interne codeur DB 5 Bit0 0x7300 0xA5 Erreur interne codeur série 5 Détection de coefficient rotation unique incorrecte DB 5 0xA6 Erreur interne codeur série 6 Détection de coefficient rotation multiple incorrecte DB 5 0xA9 Erreur interne codeur série 9 Surchauffe c...

Page 39: ...processus initial Processus initial non terminé pendant le temps de traitement initial Non 9 8 0xFF Temporisation self flash 7 Procédure de réécriture self flash terminée dans le temps spécifié Non 1 When the main power voltage increases or decreases gradually or is suspended main circuit low voltage or main power failed phase may be detected 2 Control power supply under voltage or servo ready OFF...

Page 40: ...arts duly completed Please specify in the Order column the number of parts desired and indicate the type and the serial number of your equipment For items noted on the photos or sketches but not in the tables send a copy of the page concerned highlighting the particular mark For example normally in stock not in stock on request Item Ref Stock Order Designation 1 W000XXXXXX Machine interface board ...

Page 41: ...EMS normally in stock not in stock on request Item Ref Stock Order Designation M1 W000402582 Motor SANYO R2AA 750W ABS M2 0700 4221 Reduction gear M3 0700 4229 Z 20 M2 shaft pinion For parts order give the quantity required and put the number of your machine in the box below TYPE Number ...

Page 42: ...3 Longitudinal rack length 2000 mm 0700 4138 Longitudinal rack length 1432 mm M3 0703 2207 Rail for longitudinal ball slide length 3940 mm M4 W000366563 Transverse rack length 2000 mm M5 0700 4118 Rail for transverse ball slide length 1380 mm 0700 4123 Rail for transverse ball slide length 600 mm For parts order give the quantity required and put the number of your machine in the box below TYPE Nu...

Page 43: ...000 mm 0700 4124 Transverse rack length 834 mm M5 0700 4122 Rail for transverse ball slide length 1920 mm 0700 4123 Rail for transverse ball slide length 600 mm For OPTITOME II 2060 M2 0700 4166 Longitudinal rack length 1357 mm 0700 4167 Longitudinal rack length 1771 mm W000366563 Longitudinal rack length 2000 mm M3 0700 4122 Rail for longitudinal ball slide length 1920 mm 0700 4118 Rail for longi...

Page 44: ...F MAINTENANCE 8695 4788 A F 40 OPTITOME HPC 2 ELECTRICAL PART ...

Page 45: ...sembly 0409 7510 Plasma base PLC E10 W000383973 X20 CPU PLC E11 W000383701 512MB CF MEMORY CARD E12 W000383714 X20 2 CAN INTERFACES MODULE E13 W000383703 X20 TERMINAL BLOCK TB12 E14 W000383702 X20 BUS MODULE BM11 E15 W000383704 X20 base module BM15 E16 W000383705 X20 6E On Off module E17 W000383706 X20 6S On Off module E18 W000383707 X20 6S On Off module E19 W000383713 X20 2E Analog module E20 W00...

Page 46: ...F MAINTENANCE 8695 4788 A F 42 OPTITOME HPC 2 PERSONAL NOTES Lincoln Electric France S A S Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www lincolnelectriceurope com ...

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