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Generation 3.0

Motor Control Replacement   

3/1/2019
Central Repair-Lime Technical Institute

Summary of Contents for Generation 3.0

Page 1: ...Generation 3 0 Motor Control Replacement 3 1 2019 Central Repair Lime Technical Institute ...

Page 2: ...Tools Torx Wrench List 1 T handle Wrench Torx T20 2 T handle Wrench Torx T10 3 6mm Hex Wrench 1 2 T20 Torx Wrench T10 3 6mm hex Wrench ...

Page 3: ...3 0 Motor Control Disassembly SOP Technical Guideline Video Link ...

Page 4: ...orx Wrench T20 Torx Wrench Part none 1 Remove the Screws STEP 1 Remove the 3 screws with a T20 wrench STEP 2 Use a T10 wrench to loosen the 3 screws on the joint cover and remove the protective cover CAUTION 1min ...

Page 5: ... wrench Part none 2 Separate the Joint STEP 3 Remove the two screws holding the joint with a 6mm hex wrench STEP 4 Separate the Joint use a flathead screwdriver to insert the slot to pry the joint apart CAUTION 30s ...

Page 6: ...ench Part none 3 Unplug Joint Connectors and Remove Bottom Cover STEP 5 Unplug the connectors to the motor controller inside the joint STEP 6 Remove the four screws on the protective cover with a T20 wrench CAUTION 30s ...

Page 7: ...Tools T20 Torx Wrench Part none 4 Disconnect the Motor Cable STEP 7 Remove the 11 screws on the bottom plate with a T20 wrench STEP 8 Unplug the motor and brake light light connectors CAUTION 2min ...

Page 8: ...Tools none Part none 5 Remove the Motor Controller STEP 9 Disconnect the connectors to the motor controller STEP 10 Pull out the motor controller CAUTION 30s ...

Page 9: ...3 0 Motor Control Assembly SOP Technical Guideline Video Link ...

Page 10: ...Part Working Motor Controller 1 Reconnect the Good Motor Controller STEP 1 Insert the motor controller into the joint STEP 2 Use a T20 wrench to tighten the 3 screws that secure the motor controller to the frame CAUTION 1min ...

Page 11: ...Tools none Part none 2 Connect the Joint STEP 3 Pull any slack in the cables upwards into the tube and down into the tube STEP 4 Install the joint CAUTION CAUTION Do not pinch the wires 30s ...

Page 12: ...mm hex wrench T10 Torx Wrench Part none 3 Secure the Joint STEP 5 Use a 6mm hex wrench to tighten the two screws holding the joint STEP 6 Tighten the 3 screws of the joint cover with a T10 wrench CAUTION 3min ...

Page 13: ...Tools none Part none 4 Connect the Motor Cables STEP 7 Connect the terminals of motor and brake light STEP 8 Connect the motor controller terminals CAUTION 30s ...

Page 14: ...T20 Torx Wrench Part none 5 Replace the Bottom Covers STEP 9 Tighten the 11 screws on the bottom plate with a T20 wrench STEP 10 Tighten the four screws on the protective cover with a T20 wrench CAUTION 2min ...

Page 15: ...Remember to quality check test ride Wrench On ...

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