AL WINCH
LV-P2000
LV-O3000
Assembly & Operating Instructions
Page 1: ...AL WINCH LV P2000 LV O3000 Assembly Operating Instructions...
Page 2: ...MOUNTING 7 MOUNTING DRAWING 8 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 1 0 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MAINTENANCE 1 2 TROUBLE SHOOTING 1 2 WINCH ASSEMBLY...
Page 3: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...
Page 4: ...d capacity of rated line pull The wire rope feeds onto the drum in the under wind position through the roller fairlead and is looped at the end to accept the clevis hook pin 5 Roller Fairlead When usi...
Page 5: ...the pulling power of the winch or change the pulling direction without damaging the wire rope We recommend you to use double line and snatch block for pulling over 70 of the rated line pull SAFETY PRE...
Page 6: ...Turn off the winch and repeat the procedure until a few feet of cable is left Disconnect the remote control and finish spooling by hand by rotating the drum by hand with the clutch disengaged Keep ha...
Page 7: ...e winch to minimize battery drain and maximize power and speed of the winch If the winch is used for a considerable amount of time with the engine off the battery may be drained and too weak to restar...
Page 8: ...the clevis hook to the anchor point Sling chain or snatch block Do not attach the hook back onto the wire rope g Engage the clutch h Connect the remote control to the winch i Start your engine to ens...
Page 9: ...where the rope is tight w Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in x Secure the hook and hook strap y Disconnect the remote control and store in a clean...
Page 10: ...ich are flammable and explosive Wear eye protection during installation and remove all jewelry Do not lean over battery while making connections 5 Assemble the clevis hook to the cable Take off the pi...
Page 11: ...mounting drawing of D type 5 9 4 1 Red Motor Switch Black Motor Black Battery Red Battery The mounting drawing of A type Fixing Panel Red Battery Black Battery Switch 1 96 OUT IN 5 9 Red Motor Black...
Page 12: ...to 10 000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder Always use a...
Page 13: ...cluded angle WARNING Never use your winch for overhead hoisting or for lifting people or moving people WINCH WORKING DEMONSTRATION 1 Disengage the clutch by turning the clutch to the CLUTCH OUT positi...
Page 14: ...n 1 Turning clutch to the CLUTCH OUT position 2 Extend cable assembly to its full length Note how the existing cable is connected to the drum 3 Remove old cable assembly and attach new one as the old...
Page 15: ...ble connections Replace Switch Assembly Check for voltage at armature port with Switch pressed If voltage is present replace motor Allow to drain and dry Run in short bursts without load until complet...
Page 16: ...14 WINCH ASSEMBLY DRAWING LV P2000 24 27 29 28 26 25 26 25 24 30 23 O U T IN IN O U T 33 34 35 31 32...
Page 17: ...4 X0200009 1 Screw M6 x 8 15 X0200010 2 Tie Bar 16 X0200011 1 Separation And Reunion Cake 17 X0200012 1 Bush 18 X0200013 2 Hex FH Screw M6 x 16 19 X0200014 2 Hex Flange Nut M5 20 X0200015 1 Tension Pl...
Page 18: ...16 WINCH ASSEMBLY DRAWING LV O3000 24 27 29 28 26 25 26 25 24 30 23 O U T IN IN O U T 33 34 35 31 32...
Page 19: ...4 X0200009 1 Screw M6 x 8 15 X0200010 2 Tie Bar 16 X0200011 1 Separation And Reunion Cake 17 X0200012 1 Bush 18 X0200013 2 Hex FH Screw M6 x 16 19 X0200014 2 Hex Flange Nut M5 20 X0200015 1 Tension Pl...
Page 20: ...2mm 113mm 108mm 11 5 4 5 4 3 292mm 113mm 108mm 12 1 4 5 5 9 308mm 113mm 150mm Net weight Ibs kg 17 8 8 1 18 6 8 5 18 4 8 4 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Curren...
Page 21: ...mm 113mm 108mm 12 8 4 5 4 3 324mm 113mm 108mm 13 0 4 5 5 9 331mm 113mm 150mm Net weight Ibs kg 21 0 9 5 21 8 9 9 21 6 9 8 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current...
