Landoll 3210 Series Operator'S Manual Download

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MODEL 3210 SERIES

MULCHER

OPERATOR’S MANUAL

1900 NORTH STREET

MARYSVILLE, KANSAS 66508

(785) 562-5381

F-340-1106

11/06

Summary of Contents for 3210 Series

Page 1: ...MODEL 3210 SERIES MULCHER OPERATOR S MANUAL 1900 NORTH STREET MARYSVILLE KANSAS 66508 785 562 5381 F 340 1106 11 06 ...

Page 2: ......

Page 3: ...MODEL 3210 SERIES MULCHER OPERATOR S MANUAL PURCHASED FROM DATE ADDRESS PHONE NO SERIAL NO i ...

Page 4: ...SEMBLY 12 MODEL 3 13 3 10 TONGUE ASSEMBLY 13 15 MODELS 3 14 3 11 TRANSPORT LEVELER 18 MODEL 3 15 3 12 LINKAGE ASSEMBLY 10 15 MODELS 3 16 3 13 HYDRAULIC ASSEMBLY 3 17 3 14 TRANSPORT LOCK 10 15 MODELS 3 18 3 15 ELECTRICAL INSTALLATION 3 22 3 16 TRANSPORT CHAIN 3 23 3 17 INDEPENDENT HYDRAULIC TOOTH CONTROL 10 MODEL OPTIONAL 3 23 3 18 INDEPENDENT HYDRAULIC TOOTH CONTROL 12 15 MODELS OPTIONAL 3 24 3 19...

Page 5: ...TION 4 8 4 8 HITCH ADJUSTMENT 4 8 4 9 AUTOMATIC TRANSPORT LOCK 4 9 4 10 ROLLERS 4 10 4 11 SCRAPERS 4 10 4 12 SPRING TINE DEPTH ADJUSTMENT 4 11 4 13 TINE BAR RETAINER PLACEMENT 4 11 4 14 SPRING TINE ROTATIONAL ADJUSTMENT 4 12 4 15 ELECTRICAL SYSTEM AND REFLECTORS 4 13 4 16 SPRING TINES 4 13 4 17 TRANSPORTING THE MULCHER 4 14 4 18 GENERAL MAINTENANCE 4 14 4 19 LUBRICATION 4 15 5 TROUBLESHOOTING GUID...

Page 6: ...H IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY WARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUA TION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUA TION WHICH IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY CAUTION CAUTION USED WITHOUT THE SAFETY ALERT SYMBOL INDI CATES A POTENTIALLY HAZARDOUS SITUATION WHI...

Page 7: ...nce of your Landoll equipment Drawings in this section locate adjustment points on the equipment NOTE IF THE EQUIPMENT IS IMPROPERLY ASSEMBLED OR MAINTAINED THE WARRANTY IS VOID IF YOU HAVE ANY QUESTIONS CONTACT LANDOLL CORPORATION 1900 NORTH STREET MARYSVILLE KANSAS 66508 or phone 785 562 5381 or 800 428 5655 or FAX 785 562 4893 SECTION 5 is a troubleshooting guide to aid in diagnosing and solvin...

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Page 9: ...3 14 2 14 10 25C 39S 70 5 267 15 3 15 11 28C 42S 75 5 550 18 2 18 7 35C 50S 90 6 970 Machine w 17 Crowfoot Rollers Front and Rear 10 1 10 7 38 50 3 613 12 2 12 10 44 60 4 433 13 2 13 10 48 65 4 782 14 2 14 10 50 70 4 900 15 3 15 11 56 75 5 203 18 2 18 7 70 90 6 638 Machine w 20 Crowfoot Rollers Front and 19 Smooth Rollers Rear 10 1 10 7 19C 28S 50 4 256 12 2 12 10 22C 34S 60 5 295 13 2 13 10 24C 3...

Page 10: ... 65 81 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275 320 400 7 8 9 125 156 320 400 460 575 7 8 14 140 175 360 450 500 625 1 8 190 237 408 506 680 850 1 14 210 263 540 675 760 950 1 1 8 7 270 337 600 750 960 1200 1 1 8 12 300 375 660 825 1080 1350 1 1 4 7 380 475 840 1...

Page 11: ... 146 75 85 16 115 125 202 218 109 121 20 160 180 248 272 213 237 24 185 215 303 327 238 262 32 250 290 310 340 LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS 37o JIC ORS ORB REV 10 97 THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FI...

Page 12: ...NOTES 2 4 ...

Page 13: ...ly Use lock washers or flat washers as specified Spread all cotter pins After completion of final assembly tighten all nuts evenly to prevent misalignment distortion or binding Tighten all screws and nuts to the recom mended torques shown in Tables 2 1 and 2 2 CAUTION 1 THE PERSON OR PERSONS WHO ASSEMBLE THIS MACHINE MUST HAVE THE ABILITY TO READ UNDER STAND AND FOLLOW THE STEP BY STEP ASSEMBLY PR...

Page 14: ...MATERIALS ARE IN THE AREA ALSO CLEAR BYSTANDERS FROM AREA WARNING 1 WEAR PERSONAL PROTECTIVE EQUIPMENT PPE SUCH AS BUT NOT LIMITED TO PROTECTION FOR EYES LUNGS EARS HEAD HANDS AND FEET WHEN OPERATING SERVICING OR REPAIRING EQUIPMENT 2 NEVER USE YOUR HANDS TO LO CATE A HYDRAULIC LEAK USE A PIECE OF WOOD OR CARDBOARD HYDRAULIC FLUID ESCAPING UNDER PRESSURE CAN PENETRATE THE SKIN CAUSING SERIOUS INJU...

Page 15: ...HOISTS OR BLOCKS TO MOVE OR SUPPORT HEAVY PIECES OF THE MACHINE 3 3 1 The terms right and left front and rear refer to the machine as viewed by fac ing in the direction of forward travel 3 3 2 Open all bundles Do not mix parts of one bundle with those of another Place all bun dles where they will be easy to access 3 3 3 Neatly arrange parts and tools within easy reach of work area 3 3 4 Use the co...

Page 16: ...3 4 Figure 3 2 Main Frame Assembly 10 Model ...

Page 17: ...3 5 Figure 3 3 Main Frame Assembly 12 13 14 and 15 Models ...

Page 18: ...3 6 Figure 3 4 Center Frame Front Gang Assembly Figure 3 5 Center Frame Transport Axle Assembly ...

Page 19: ...en blocking or a jack lift the transport axle into position beneath the center section mount pads Attach using two axle straps with 3 4 x 5 1 2 bolts lockwashers and nuts Do not tighten 3 4 3 Center Frame Rear Gang Assembly a Attach the rear roller gang to the rear clamps of the center frame Attach in the same manner as described in Section 3 4 1 3 4 4 Outrigger Assembly Note The 10 model has only...

Page 20: ...3 8 Figure 3 6 Main Frame Assembly 18 Model ...

Page 21: ...and nuts IMPORTANT WHEN INSTALLING ROLLER GANGS ON THE MULCHER FRAME BE SURE THE GREASE FIT TINGS POINT TO THE REAR OF THE MACHINE THIS WILL INSURE THAT THE BEARING LOCK COLLARS WILL FUNCTION PROPERLY AND NOT LOOSEN DURING FIELD OPERATION 3 5 6 Raise the rear roller assembly up under frame plates or lower the frame to the roller assembly Center roller assembly on the framework 3 5 7 Attach the pul...

Page 22: ...r brackets b For 19 rollers the retainers are attached in the middle holes of the hanger brackets c For 20 rollers the retainers are attached in the lower holes of the hanger brackets 3 6 2 The short end of the retainer points inward on the rear tine bar and on the outrigger po sitions on the front tine bar of C tine ma chines 3 6 3 The long end of the retainer points inward on the front tine bar ...

Page 23: ...holes of the hanger brackets b For 19 rollers the retainers are attached in the middle holes of the hanger brackets c For 20 rollers the retainers are attached in the lower holes of the hanger brackets 3 7 2 Attach the front link assembly to front link bracket and transport axle lever with 1 SAE flat washers and 1 4 x 2 1 4 cotter pins Mount the rear link assembly to rear link bracket and transpor...

Page 24: ...g a 1 x 5 7 8 pin and klip rings and a 1 2 x 5 1 2 bolt lockwasher and nut This bolt will not need to be torqued higher than 20 ft lbs c Add springs using 1 x 5 7 8 pin and klip rings to connect and 1 x 6 27 32 pin and klip rings to slide d Loosen the four front leveler mount bolts holding slide to tongue weldment and allow the front of the tongue to touch the floor Re tighten these bolts to 100 f...

Page 25: ... tube using 3 4 u bolts lockwashers and nuts on the centerline 3 9 4 Attach leveler springs to transport leveler mounting and leveler slide with anchor pins and klip rings Do not torque 1 2 cap screw to more than 20 ft lbs 3 9 5 Loosen the four front leveler mount bolts and allow the front of the tongue to touch the floor Retighten these bolts to 100 ft lbs of torque To level the machine in transp...

Page 26: ...be using 3 4 u bolts lockwashers and nuts on each side of the tongue so that the springs will be in line with the tongue 3 10 4 Attach leveler springs Do not torque 1 2 cap screw to more than 20 ft lbs 3 10 5 Loosen the four front leveler mount bolts and allow the front of the tongue to touch the floor Retighten these bolts to 100 ft lbs of torque To level the machine in transport po sition see Se...

Page 27: ...all 1 2 x 5 1 2 bolts through the shear plate assembly Ro tate shear pin assembly until bolt rests on top of leveler mount See Figures 3 13 and 3 14 3 11 2 Attach the three springs between anchor mounting assembly and shear plate assem blies on frame Use anchor pins and klip pins to secure 3 11 3 By moving anchor mount on tongue the mount assembly can be adjusted until the machine is level in tran...

Page 28: ...ont of and behind the transport tires or hook the Mulcher to a tractor Properly attach hydrau lic hoses to a power source and slowly ex tend the cylinder Observe the spring teeth as the cylinder extends If the tooth bars do not rotate freely recheck installation in the Operating Instructions section of this manual as a reference 3 12 4 Place 6 blocks under the outside of front and rear roller gang...

Page 29: ...ard the front of the machine Install hoses Curl hoses toward the front of the machine being careful not to collapse the hoses by forming too small of a radius Lay hoses in hose clips and adjust for a neat ap pearance and freedom of movement next to cylinder and where hoses cross the front gang tube Be certain to leave enough excess hose between front clip on frame and tongue clip to allow full mov...

Page 30: ...xt place the automatic transport lock into working position Retract the cylinder and make sure the lock link is free from the mo tion of the transport axle arm Should there be interference in either working or trans port position small adjustments may be made by placing pressure on the center of the lock rod assembly See Figures 3 18 3 20 3 18 Figure 3 18 Transport Lock Figure 3 19 Transport Lock ...

Page 31: ...3 19 Figure 3 21 Tooth Locations 10 Models ...

Page 32: ...3 20 Figure 3 22 Tooth Locations 12 15 Models ...

Page 33: ...3 21 Figure 3 23 Tooth Locations 18 Models ...

Page 34: ...in the light stands so that they may be seen from the rear 3 15 4 Position the amber lamps in the outer light stands Be sure the lamps can be seen from the front and the rear of the machine 3 15 5 Install the lighting harness between the lights connecting to red lamps at the rear of machine 3 15 6 Connect each lighting extension harness to the light harness Connect lighting exten sion to amber lam...

Page 35: ...ose package has been pur chased install the 240 hose at the rod end of the cylinder and the 222 hose at the base end of the cylinder Place hoses into the hose clamps already on the machine and at tach hoses to the second hydraulic outlet on the tractor See Figure 3 25 for linkage and lever location changes NOTE Hoses to 3 x 8 cylinder should be clamped in with hoses for transport cylinder 3 23 Fig...

Page 36: ...l when the mulcher is used to firm a seedbed which is already planted 3 18 2 Install an ASAE standard 3 x 8 cylinder If the optional hose package has been pur chased install the 240 hose at the rod end of the cylinder and the 222 hose at the base end of the cylinder Place hoses into the hose clamps already on the machine and at tach hoses to the second hydraulic outlet on the tractor See Figure 3 ...

Page 37: ...e hy draulic cylinder to lower hole of rear tooth bar lever and to cylinder anchor mount At tach 90o elbows to cylinder and hoses to el bows Run hoses through tongue clamp 3 19 3 Install hose clamps by predrilling 13 64 holes in frame tube and fasten with self tap ping screws Locate clamps to secure hoses and to keep away from moving parts WARNING DO NOT ATTACH ROD END OF THE CYLINDER UNTIL THE CY...

Page 38: ...ers and the rollers 3 20 2 On 18 models a Attach scraper bar support to the roller gang hanger s upper set of holes using 1 2 x 1 1 2 bolts lockwashers and nuts Scraper bar support must be mounted to rear Install in upper set of holes in scraper bar support for 17 rollers Install in lower set of holes for 19 rollers See Figure 3 28 b Distance between scraper bar supports should be evenly spaced as...

Page 39: ...ELS OPTIONAL 3 21 1 Position rear hitch at the back of the main frame on the center line of the machine See Figure 3 30 3 21 2 Attach using two 3 4 u bolts lockwashers and nuts 3 27 Figure 3 30 Rear Hitch 10 15 Models Optional ...

Page 40: ...veler bar can be adjusted three inches up or down at 1 intervals See Fig ure 3 32 3 22 3 Center the leveler angle ahead of front rollers Slots in the leveler angle determine where the mounting angles are positioned on the gang tube Assemble as shown in Figure 3 31 Note The 10 machine has two mounting posi tions all others have four 3 28 Figure 3 31 Land Leveler Installation 10 15 Models Optional F...

Page 41: ...per set of holes in hanger plates in middle spaced evenly as possible 3 23 2 Install the adjustable brackets 3 right and 2 left to mounting angles and plate Set the adjustable brackets in set of holes desired See Figure 3 33 Mount the land leveler angle to the adjustable brackets 3 29 Figure 3 33 Land Leveler 18 Model Optional Figure 3 34 Land Leveler Installation 18 Model Optional ...

Page 42: ...ear tooth assem blies This option is recommended for light and medium weed conditions in fields which have already been plowed and worked See Figures 3 35 3 37 Note Change all front tooth bar tines to 7 sweeps Use sweeps removed from front bar tines on those additional tines added to the rear bar 3 30 Figure 3 35 Weed Wiper 10 Model Optional ...

Page 43: ...3 31 Figure 3 36 Weed Wiper 12 15 Models Optional Figure 3 37 Weed Wiper 18 Model Optional ...

Page 44: ...NOTES 3 32 ...

Page 45: ...the standpoint of performance as well as safety The length of service you receive from this machine depends on proper machine operation lu brication and preventative maintenance Knowing how the machine works will also help you trouble shoot any problems that may occur Safety is of prime importance when operating this machine Before you operate this machine be sure to read the operating instruction...

Page 46: ...E SUCH AS BUT NOT LIMITED TO PROTECTION FOR EYES LUNGS EARS HEAD HANDS AND FEET WHEN OPERATING SERVICING OR REPAIRING EQUIPMENT DO NOT WEAR LOOSE CLOTHING OR JEW ELRY AS IT MAY ENTANGLE OR CATCH ON MOVING PARTS 2 NEVER USE YOUR HANDS TO LO CATE A HYDRAULIC LEAK USE A PIECE OF WOOD OR CARDBOARD HYDRAULIC FLUID ESCAPING UNDER PRESSURE CAN PENETRATE THE SKIN CAUSING SERIOUS INJURY 3 OPENINGS IN THE S...

Page 47: ...TOWING VEHICLE SHOULD BE AT LEAST EQUAL IN WEIGHT OF THE TOWED IMPLEMENT CAUTION 1 UTILIZE TRANSPORT CHAINS THE TRANSPORT CHAIN SHOULD BE AD JUSTED SO THAT THE TONGUE OF THE TOWED MACHINE WILL NOT TOUCH THE GROUND IN CASE OF LOSS OR BREAKAGE OF THE HITCH ASSEMBLY OR PIN 2 AVOID SHARP TURNS USING BRAKES DRIVE SLOWLY OVER ROUGH GROUND SIDE HILLS AND AROUND CURVES TO AVOID TIPPING CAUTION 1 ALWAYS SH...

Page 48: ...TING HYDRAULIC LINES DANGER 1 CLEAR THE AREA OF BYSTANDERS BEFORE STARTING OPERATION 2 BE SURE NO ONE IS BETWEEN THE TRACTOR AND THE IMPLEMENT WHILE THE TRACTOR IS BEING POSI TIONED DURING THE HITCHING OP ERATION CAUTION 1 KEEP SAFETY DECALS FREE OF DIRT AND GRIME 2 MAKE SURE THE LIGHT HARNESS IS PROPERLY CONNECTED AND ALL THE LIGHTS ARE VISIBLE AND WORK ING 3 TURN ON FLASHING WARNING LIGHTS BEFOR...

Page 49: ...ement will vary depending on types of soil soil conditions operating depth of the teeth and the type of rollers used on your particular machine 4 2 2 The weight of the pulling vehicle must ex ceed the weight of the mulcher 4 2 3 The mulcher may be used to firm seed beds after planting by not engaging the spring teeth This will reduce the horsepower requirement for this application 4 2 4 The tracto...

Page 50: ... your implement to the field the following procedures should be done a Read and have a thorough understanding of the operator s manual b Be sure any one who will assist you in the operation of this machine knows how the ma chine operates c Know the machine s safety features and un derstand the safety precautions d Check all hardware for proper tightness When the machine is new the hardware should ...

Page 51: ...evel surface 4 6 2 With the machine lowered to the ground install blocks ahead of and behind the mulcher ground wheels 4 6 3 After relieving the hydraulic pressure dis connect the hydraulic lines from the tractor 4 6 4 Lower the tongue jack until the hitch pin is free 4 6 5 Remove the hitch pin carefully WARNING BE SURE NO ONE IS BETWEEN TRAC TOR AND IMPLEMENT DURING HITCH ING OPERATION WHILE TRAC...

Page 52: ... 4 8 1 On 10 to 15 models a Level the mulcher by raising the machine to transport position on a level ground surface b Engage the automatic transport lock into the lock position c Place blocking under the front and rear roll ers d Loosen the four bolts which attach the front of the springs to the tongue See Figure 4 2 e Remove enough blocking from the high end of the machine so it can be jacked in...

Page 53: ...To lower the machine the control rod should be moved to the right position Then extend the transport cylinder to relieve pressure on the lock link The machine can now be lowered 4 9 2 On 18 model a The cylinder lock is controlled by the rod lo cated in the rear of the center frame section It can be located in two positions work and transport See Figure 4 5 b When the control rod is pushed rearward...

Page 54: ...the mulcher routinely and adjust roll ers when necessary 4 11 SCRAPERS 4 11 1 The scrapers should be centered between the fins of the rollers to prevent excessive wear For most field conditions the scrapers should be adjusted so there is 1 8 to 3 16 clearance between the rollers and the scrap ers There is approximately 1 of vertical ad justment As the scrapers wear it will be necessary to adjust t...

Page 55: ...e proper locations See Figure 4 10 4 13 2 For 17 rollers the retainers are in the up per holes of the hanger brackets 4 13 3 For 19 rollers the retainers are in the cen ter holes of the hanger brackets 4 13 4 For 20 rollers the retainers are in the lower holes of the hanger brackets 4 13 5 The short end of the retainer points inward on the rear tine bar and on the outrigger po sitions on the front...

Page 56: ...shallow topsoils with abrasive subsoils wears the tines severely while mak ing no soil improvement The looped C tine in particular runs more deeply in the soil than the ordinary clock spring type C tine The looped C tine tends to hold a uniform depth resulting in consistent tillage while run ning at less than full depth position 4 14 3 A cylinder stop or stroke control cylinder is recommended to m...

Page 57: ... particularly effective in dry soil conditions as the rolling action brings moisture to the surface b A spade end point is featured on the looped C Tine A bolt on reversible 2 shovel is used after the spade point is worn They are avail able from your Landoll dealer 4 16 2 S Tine a The S Tine is designed to produce a vibrat ing stirring action at 4 to 5 deep See Fig ure 4 14 b These tines have a cu...

Page 58: ...lic hose routing to be sure hoses are not kinked twisted or rubbing sharp edges d Check wheel bolt torque 85 90 ft lb 115 122 N m e Tighten any loose hardware See Table 2 1 4 18 2 End of Day a Clean dirt and residue from implement b Check for and repair any equipment dam age c Check for and correct hydraulic hose and fit ting leaks d If implement will be unused for period of time coat all cylinder...

Page 59: ...hours with a high quality SAE lithium base multi purpose grease See Figure 4 15 Do not over grease Excess grease will attract contaminates 4 19 2 Lubricate ground wheel axle pivot points 4 19 3 Repack ground wheel bearings once a year 4 15 Figure 4 15 Lubrication ...

Page 60: ...NOTES 4 16 ...

Page 61: ...OBABLE CAUSE SOLUTION 1 TRACTOR WHEELS SLIPPING A INSUFFICIENT REAR WHEEL TRACTION Add weight as required B FIELD TOO WET Wait until field is dry C TRACTOR FRONT END UNSTABLE Add front end weights as required 2 IMPLEMENT RUNNING CROOKED A IMPLEMENT NOT LEVEL SIDE TO SIDE Inflate tires to equal and correct pressure 3 FRAME RAISES AND LOWERS UNEVENLY A AIR IN HYDRAULIC CIRCUIT Purge air from system ...

Page 62: ...NOTES 5 2 ...

Page 63: ......

Page 64: ...ies Model 3210 Series Mulcher Operator s Manual Re Order Part Number F 340 1106 LANDOLL CORPORATION 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM F 340 1106 11 2006 Copyright 2010 Landoll Corporation All rights reserved including the right to reproduce this material or portions thereof in any form ...

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