Kwik Lok 086A Instruction Manual Download | Manualshive

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086A 08 08

INSTRUCTION

MANUAL

for the

TYPE 086A

and 086AS

SEMI AUTOMATIC

BAG CLOSER

TYPE

SERIAL NO.

MODEL

EXECUTIVE OFFICE P.O. BOX 9548 YAKIMA, WA. 98909

TELEPHONE: 1-800-688-5945 or (509) 248-4770

FAX: (509) 457-6531

Internet: www.kwiklok.com

CORPORATION

®

®

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Summary of Contents for 086A

Page 1: ... MANUAL for the TYPE 086A and 086AS SEMI AUTOMATIC BAG CLOSER TYPE SERIAL NO MODEL EXECUTIVE OFFICE P O BOX 9548 YAKIMA WA 98909 TELEPHONE 1 800 688 5945 or 509 248 4770 FAX 509 457 6531 Internet www kwiklok com CORPORATION ...

Page 2: ...arefully 2 Keep all foreign material away from the drive system 3 Keep fingers out of the closer and away from any moving parts 4 Disconnect the power cord before making any adjustments or maintenance All moving parts must be completely stopped before continuing All adjustments are made with power disconnected 5 The closer is normally operated from a counter or table While the closer is very stabl...

Page 3: ...e Striplok closures are available in many closure opening sizes to accommodate a large number of variations in bag width and film material thickness Upon request and upon receipt of sample bags the factory will gladly recommend the proper closure opening sizes Use the bag length formula found in the appendix of this manual to help determine the proper bag length needed C A suggested spare parts in...

Page 4: ...y U Labels medium and heavy duty RJ R and S 300 400 500 CR and CS Labels CR and CS Labels 500 100 200 Up to 30 Bags Min SPEED 1 The 086A semi automatic closer comes standard with mounted rubber feet Optional suction cup feet are available 2 The 086A is available for use with the following electrical power 115 VAC 60 Hz 1 2 amp single phase 220 240VAC 50 Hz 38 amp single phase 3 The model 086AS is ...

Page 5: ...ntil the strip stops refer to part B in this section 4 Press the run switch to RUN A closure will move into the closing position if one is not already there and the READY light goes on indicating the the closer is ready to close 5 Close the bag and remove it from the closer refer to part C in this section 6 The closer cycles to position a new closure into the closing position ready for the next ba...

Page 6: ...Spin the bag to twist the bag neck Twisting the bag helps the material to enter the closure smoothly 2 The lower hand should form a V to trap all of the bag material This helps to completely insert the bag material into the closure opening 3 Do not jam the bag material straight into the closure opening The top hand should lead the bottom hand Follow up with the lower hand until all of the bag neck...

Page 7: ...mbly slightly and depress the tip of the pick to disengage it from the closure track 5 Raise the closure track assembly slightly off the frame and disconnect the two wire leads from the sensor lever limit switch To remount the closure track assembly reverse the above procedure Before closing the access cover check to see that there are no pinched wires or wires routed close to moving parts B TOP C...

Page 8: ...the closure track must be removed from the closer For 086 Model 100 the check is mounted in the forward mounting holes the two mounting holes closest to the front of the closure track For 086 Models 200 300 or 400 the check is mounted in the back mounting holes furthest from the front of the closure track 1 With the check mounted in the correct holes and the mounting screws loose slide the check f...

Page 9: ...hands Again check the position of the closure stop tip as this is the way the closure track is oriented during operation Readjust if needed F CLOSURE STOP SET SCREW ADJUSTMENT When properly adjusted the closure stop setscrew sets the height of the stop so the second closure in the strip is stopped while the leading closure continues to move ahead and so is separated from the closure strip The clos...

Page 10: ... Figures 3 8 3 9 The sensor lever stop is a bushing which limits the travel of the sensor lever when no closures are present The bushing is secured under a 10 32 button head screw There is clearance between the two so the position of the bushing can vary When no closures are present the sensor lever tip should be centered below the inspection hole in the top track 1 Loosen the mounting screw and m...

Page 11: ... that it can t back up push it out of the front of the track and start over Adjust if needed as follows 4 Slightly loosen the two button head screws in the switch mounting block Figure 3 9 5 Move the switch assembly toward or away from the sensor lever Listen for an audible click of the switch as it turns on and off 6 Tighten the mounting screws when the switch actuates as described above J MOTOR ...

Page 12: ...pick is at the end of its travel To do this plug in the closer turn the rocker switch to RUN and then to STOP The motor will stop with the cam and pick in their proper parked positions 3 With the motor stopped disconnect the power cord 4 Determine the correct inspection hole for the model for your closer Figure 3 8 The tip of the pick should be visible in half of the inspection hole as shown Repos...

Page 13: ...R is on the correct side for your model closer as shown in the appropriate view in Figure 3 11 2 Position the hub behind the cam Rotate the hub until one of the two 8 32 tapped holes in the hub aligns with the countersunk hole in the cam 3 Insert the flat head screw to secure the two parts 4 If the switch cam has been removed remount it after the cam and hub have been connected Square up the switc...

Page 14: ...position the READY light will be on while the cam switch is actuated The cam switch should not need adjustment O MOTOR ROTATION Inadvertently rotating the motor shaft manually can damage the cam switch Figure 3 14 If the motor is to be manually rotated ONLY ROTATE THE MOTOR CLOCKWISE FROM THE FAN END OF THE MOTOR If the motor shaft is turned in the opposite direction counterclockwise from the fan ...

Page 15: ...splayed from the ready switch C The fuse is burned out A The closures are jammed in the closure track A The motor brake is jammed Connect the electrical plug to an appropriate power source Press the power switch to the RUN position Check the fuse and replace as needed Remove any jammed closures by hand Do not gouge or pry on the closure track The top of the closure track can be removed if needed R...

Page 16: ...086A is available in four models Refer to the Section I Specifications to determine the correct closure for your model closer See Part C REMOVE THE FRONT SHEILD and Part D CHECK POSITION See Part C REMOVE THE FRONT SHEILD Look under the front of the closure track to see if the tips of the pick are located in the slots at the bottom of the closure track If it is not cen ter the pick by hand The pic...

Page 17: ... to the pick arm or the screw that attaches the pick arm to the closer cam may be loose or the pick bearing may need replacement See Part K PICK CLOSURE LOCATION If the closure stop is not adjusted to the proper height the closures may slip over it Refer to Part F CLOSURE STOP SETSCREW ADJUSTMENT Examine the closer stop to see that it is centered in the slot in the closure track Refer to Part E CL...

Page 18: ......

Page 19: ...r by PART or KIT number To order individual parts be sure to do the following 1 Identify the needed parts by referring to the assembly illustrations Each part is assigned an item number on the illustration 2 Refer to the parts list Locate the item number for the part to be ordered Opposite the item number is the part number and description for that part 3 Again specify on the order the TYPE MODEL ...

Page 20: ...P 5 2 SECTION V Parts Identification PARTS COMMON STANDARD Figure 5 1 086A 08 08 ...

Page 21: ...8 R Support Small Type A Model 100 1 00 001074 R Support Frame Type A Model 500 1 Item No Part No Description Qty 14 00 001026 L Support Wide Type A Model 400 1 00 001027 L Support Narrow Type A Models 200 300 1 00 001028 L Support Small Type A Model 100 1 00 001074 L Support Frame Type A Model 500 1 15 P05 00019 Foot Standard 4 P05 00032 Cup Suction 4 16 P23 00286 Nut Acorn 4 17 F04 190F S Nut 10...

Page 22: ...P 5 4 SECTION V Parts Identification PARTS COMMON STAINLESS STEEL Figure 5 2 086A 08 08 ...

Page 23: ... 00 001028SR Support Small Type AS Model 100 1 00 001074SR Support Frame Type AS Model 500 1 Item No Part No Description Qty 14 00 001026SL Support Wide Type AS Model 400 1 00 001027SL Support Narrow Type AS Models 200 300 1 00 001028SL Support Small Type AS Model 100 1 00 001074SL Support Frame Type AS Model 500 1 15 P05 00019 Foot Standard 4 P05 00032 Cup Suction 4 16 P23 00286 Nut Acorn 4 17 F0...

Page 24: ...P 5 6 SECTION V Parts Identification 086A 03 03 PARTS COMMON 2 Figure 5 3 ...

Page 25: ...2 24 P23 00169 Pin Drive 2 25 F01 190S Washer No 10 Flat 1 26 F03 190FS Nut 10 32UNF Hex 4 27 F06 164C05 Screw 8 32UNC x 5 16 lg Skt Set 1 Item No Part No Description Qty 28 F06 190C06 Screw 1 4 20UNC x 3 8 Lg Skt Set 1 29 F07 164C10S Screw 8 32UNC x 5 8 Lg Mach Hd 1 30 F10 112C10S Screw 4 40UNC x 5 8 Lg Skt Hd Cap 2 31 F10 112C16S Screw 4 40UNC x 1 Lg Skt Hd Cap 2 32 F10 250C12 Screw 1 4 20UNC x ...

Page 26: ...00144 Terminal Closed 1 8 P11 00221 Terminal Closed Loop 1 9 P11 00270 Fuse 115VAC 1 P11 00616 Fuse 220 240VAC 1 10 P11 00274 Terminal Spade 11 Item No Part No Description Qty 11 P11 00323 Terminal Spade 4 12 P11 00478 Grommet 2 13 P11 00485 Clamp Cord 1 14 P11 00812 Joint Wire 1 15 P12 00287 Switch Rocker 115VAC 1 P12 00288 Switch Rocker 220 250VAC 1 16 P12 00193 Light 115VAC 1 P12 00194 Light 23...

Page 27: ...REEN SOLID RED OFF ON OFF 6 CONSTANT ON NOT READY C NC 7 7 MOTOR C 2 WHT WIRE NO CYCLE CAM O5 3 FUSE NC C SWITCH WHT BLU GREEN BLINKS RED ON 17 2 9 6 SWITCH 15 INTERNATIONAL ONLY RED LIGHT 7 ON WHEN CLOSURE 6 5 USA DOMESTIC WIRE COLOR CODE BLACK BLK 115VAC 230VAC 16GA WHITE WHT 115VAC 230VAC 16GA GREEN GRN 115VAC 18GA 230VAC 16GA ORANGE 02 03 05 06 115VAC 20GA INTERNATIONAL WIRE COLOR CODE BROWN B...

Page 28: ......

Page 29: ...Fill bag to desired weight using samples of the product to be closed 2 Close bag with the proper Striplok closure 3 Check length of the bag above the closure The proper bag length allows 4 of bag above closure not including Lip of bag Normal variations in size and density of products will occur Oranges grapefruit and potatoes dehydrate as the season progresses bakery products vary due to over proo...

Page 30: ...he product with one hand at the base of the bagneck nearest the product Grasp the top of the bag with the other 2 Insert the top of the bagneck into the end of the trimmer slot first slightly ahead of the lower part of the bagneck Figure A 1 Be sure the shear blade swivels into the shearing position 3 Press the lower bagneck into the closure to close the package Figure A 2 4 Pull back on the top o...

Page 31: ...ADE LOCKOUT The shear blade mechanism can be locked out of its operating position This is an option if the operator wants to close a product without shearing off the top of the bag 1 Remove the trimmer guard as described in B above 2 Carefully swivel the blade assembly fully open and turn the set screw into the carriage until it is flush with the top of the hole Figure A 7 The blade assembly is no...

Page 32: ...de is double edged When in the operating position only one half of one edge of the blade is used to shear the bag The shear blade can be mounted in four different positions to get the most out of a single blade To keep track of the used blade positions use a felt pen to mark the used portian and or side of the blade being changed Figure A 8 5 To remove the shear blade lift ONLY from the right side...

Page 33: ...F03 190FS Nut 10 32UNF Hex 4 14 F06 190C04N Screw 10 24UNC x 1 4 Lg Skt Set 1 15 F10 138C08S Screw 6 32UNC x 1 2 Lg Skt Hd Cap 1 16 F10 138C12S Screw 6 32UNC x 3 4 Lg Skt Hd Cap 1 17 F10 164C06S Screw 8 32UNC x 3 8 Lg Skt Hd Cap 1 18 F10 190F06S Screw 10 32UNF x 3 8 Lg Skt Hd Cap 4 19 F10 250F06 Screw 1 4 28UNF x 3 8 Lg Skt Hd Cap 1 20 F11 190F06S Screw 10 32UNF x 3 8 Lg Skt Btn Hd 2 21 F11 190C03...

Page 34: ...t or any part thereof Neither shall the Seller be liable for any defects attributable to the use of any parts supplies or service not manufactured supplied or provided by the Seller Electric motors and controls carry a one year warranty in which motors or controls will be repaired and returned to the Buyer at no charge if the manufacturer determines the equipment to be defective in workmanship and...

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