KUHL AXIS H 30.1 EMC Operator'S Manual Download

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Original instructions

RN019AGB A

OPERATOR’S MANUAL

Fertilizer spreader

RN019AGB A

- English - 02-2011

Summary of Contents for AXIS H 30.1 EMC

Page 1: ...Original instructions RN019AGB A OPERATOR S MANUAL Fertilizer spreader AXIS H EMC RN019AGB A English 02 2011 ...

Page 2: ......

Page 3: ...should be aware that damage caused by incorrect operation or improper use cannot be cov ered by warranty claims Technical improvements We are continuously improving our products For this reason we reserve the right to make any improvements and necessary changes to our product line without prior notice However we are not obligated to apply such improvements or changes to machines that have already ...

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Page 5: ...ertiliser broadcaster 8 3 5 2 Filling the solid fertiliser broadcaster 8 3 5 3 Inspection before startup 9 3 5 4 During operation 9 3 6 Fertiliser 9 3 7 Hydraulics 10 3 8 Service and maintenance 11 3 8 1 Maintenance personnel qualification 11 3 8 2 Parts subject to wear and tear 11 3 8 3 Service and repair tasks 11 3 9 Traffic safety 12 3 9 1 Checks before driving 12 3 9 2 Road travel with the sol...

Page 6: ...essure filter 27 5 Axle load calculation 29 6 Transport without tractor 33 6 1 General safety instructions 33 6 2 Loading and unloading parking 33 7 Before operation 35 7 1 Handing over the solid fertiliser broadcaster 35 7 2 Tractor requirements 35 7 3 Mounting the solid fertiliser broadcaster to the tractor 36 7 3 1 Requirements 36 7 3 2 Attachment 37 7 4 Preset the mounting height 40 7 4 1 Safe...

Page 7: ...dth 76 8 6 1 Choosing the correct spreading disc 76 8 6 2 Removing and mounting spreading discs 77 8 6 3 Setting the fertiliser drop point 80 8 7 Check mounting height 81 8 8 Setting the spreading disc speed 81 8 9 Spreading sequence 81 8 9 1 Requirements 81 8 10 Faults and possible causes 82 8 11 Discharging residue 85 8 12 Switching off and uncoupling the solid fertiliser broadcaster 86 9 Servic...

Page 8: ...16 9 12 4 Checking the hydraulic pressure filter 117 9 13 Gear oil 119 9 13 1 Quantity and types 119 9 13 2 Checking oil level changing oil 119 9 14 Lubrication chart 121 9 14 1 Location of the Lubrication Points 121 9 14 2 Lubrication chart 122 10 Disposal 123 10 1 Safety 123 10 2 Disposal 124 11 Terms conditions of warranty 125 12 EC Declaration of conformity 127 ...

Page 9: ... viced and repaired by persons who are acquainted with the characteristics of the machine and who have been advised of the dangers involved The instructions regarding the operation service and safe handling of the machi ne as described in this manual and declared by the manufacturer in the form of warning signs and symbols on the machine must be strictly followed during ope ration The relevant acc...

Page 10: ...Intended use 1 2 ...

Page 11: ...The operator s manual is intended for the operator of this MDS solid fertiliser broadcaster of the AXIS H EMC series and anyone involved in operating and maintaining it It must be read understood and applied by every person who is entrusted with the following work on the machine Operation Maintenance and cleaning Repairing faults At the same time particular attention must be paid to the following ...

Page 12: ...he following directions are preceded by a bullet point Handling instruction 2 3 2 Lists Lists without a specific sequence are shown as lists with bullet points level 1 and dashes level 2 Property A Point A Point B Property B 2 3 3 References References to other sections in the document are shown as paragraph number header text and page number Please note also chapter 3 Safety page 5 References to ...

Page 13: ...Warnings regarding third party supplier components are given in the respective supplier documents Please observe these warnings as well 3 2 Significance of warnings The warnings in the operator s manual are classified according to how serious the danger is and the probability of its occurrence The warning symbols draw attention to the unavoidable residual risks inherent in the operation of the sol...

Page 14: ...nger n WARNING Type of danger This is a warning against possible danger to the health of persons Disregard of this warning can lead to severe injury Always take the specified measures to avoid this risk n CAUTION Type of danger This is a warning against possible danger for the health of persons or damage to the environment and property Disregard of this warning can lead to injury as well as damage...

Page 15: ...sition to practically apply this knowl edge as well 3 4 Operator instructions The owner is responsible for the designated use of the AXIS H EMC solid fertilis er broadcaster 3 4 1 Personnel qualification The personnel to be assigned the task of operating maintaining and servicing the sold fertiliser broadcaster must have read and understood the contents of the op erating manual before using the pr...

Page 16: ...ety instructions The solid fertiliser broadcaster should only be operated in a reliable condition to avoid dangerous situations 3 5 1 Parking the solid fertiliser broadcaster Park the AXIS H EMC solid fertiliser broadcaster with an empty hopper on level form ground If the AXIS H EMC solid fertiliser broadcaster is parked alone without a trac tor the metering valve should be left completely open 3 ...

Page 17: ...is running Operate the solid fertiliser broadcaster only with the safety guard in the hop per closed The safety guard must not be opened or removed during opera tion Rotating parts of the machine can cause severe injury Therefore always make sure that body parts or items of clothing never come close to the rotat ing parts of the machine Do not place any objects such as screws nuts in to the spread...

Page 18: ... from the tractor and spreader should be connected with the specified couplings only Keep the hydraulic circuitry clean Only hang the couplings in the brackets provided Clean the connections before coupling Check the hydraulic components and hydraulic lines regularly for mechanic defects such as cuts and worn positions crushing cracking porous sections etc Pipes and pipe couplings undergo a natura...

Page 19: ...ds can be guaranteed by using genuine replacement parts for example Self locking nuts are designed to be used only once Always use new self locking nuts to fasten components e g when replacing spreading vanes 3 8 3 Service and repair tasks Turn the tractor motor off before starting any cleaning maintenance repair or service tasks Wait for all rotating parts to come to a stop Make sure that no unau...

Page 20: ...the approved total weight is not exceeded Note the permissi ble axle load the approved braking load and the permissible tyre load capac ity See also Axle load calculation on page 29 Is the solid fertiliser broadcaster mounted correctly Could spreading material be lost while travelling Check the fill level of the fertiliser in the hopper The metering slides must be closed The locks must also be clo...

Page 21: ...e vehicle Always make sure you have unencumbered sight If this is not possible e g while reversing another person is required to direct the driver Do not exceed the legal speed limit Avoid sudden turns when driving uphill or downhill or across a slope Due to the change in the centre of gravity there is a risk of tipping over Travel over uneven soft ground e g entering a field over road edges with ...

Page 22: ...reflector in front 2 Nameplate 3 Serial number 4 Warning read operator s manual 5 Material ejection warning 6 KS LS conversion 7 Maximum payload warning 8 Spreading disc cover 9 Eyelet in hopper notice 10 Protective screen in hopper 11 Deflector bracket 12 No climbing notice 13 Red reflector 14 Warning remove ignition key 15 Moving parts warning 16 Yellow side reflector 17 Protective screen lock 1...

Page 23: ...ning 6 KS LS conversion 7 Maximum payload warning 8 Protective grid lock 9 Instructions on going uphill 10 Passenger transport prohibited warning 11 Protective grid in hopper 12 Instructions for protective grid lock 13 Eyelet in hopper notice 14 Spreading disc cover 15 No climbing notice 16 Yellow side reflector 17 Red reflector 18 Moving parts warning 19 Warning remove ignition key 20 Gear protec...

Page 24: ... metering slide Prevents faults caused by lumps in the spreading mate rial large stones or other large scale objects screening effect during the spreading process Protective grid lock Prevents the inadvertent opening of the protective grid on the container Engages mechanically if protective grid is closed properly Can be opened by using a tool Deflector bracket Protection against getting caught by...

Page 25: ...These warning and instruction messages are a part of the machine They must not be removed or modified Missing or unreadable warning and instruction stick ers must be replaced immediately If parts have been replaced with new ones it should be made sure that the new parts have the same warning and instruction stickers as the previous ones NOTICE The correct warning and instruction notices can be obt...

Page 26: ...t all persons out of the danger zone spreading area of the solid fertiliser broadcaster before commissioning Danger from moving parts Danger of amputation of body parts Reaching into the danger areas of the rotating spreading discs the agitator or the drive shaft is prohibited Before carrying out repair and adjustment work shut off en gine and remove the key Remove the ignition key Before carrying...

Page 27: ...elets on the container The brackets used for the fastening of the lifting gear Climbing prohibited Climbing on the deflector bracket is prohibited Protective screen lock The screen lock is automatically locked when the protective screen on the container is closed properly It can only be unlocked by using a tool Maximum loading capacity depending on model 2056545 2055689 3000 kg 2052173 max 4000 kg...

Page 28: ... identification For an illustration of the positioning on the ma chine see figure 3 1 and figure 3 2 KS LS conversion Tighten the setscrew as far as it will go LS op eration Unscrew the setscrew as far as it will go KS op eration Nameplate Serial number FABRIQUE POUR KUHN PAR RAUCH RFA KUHN S A 67700 SAVERNE FRANCE TYPE N 12345 ...

Page 29: ...F 67706 Saverne Cedex Tel 33 0 3 88 01 81 00 Fax 33 0 3 88 01 81 01 Internet www kuhn com 4 1 2 Versions Model AXIS H 30 1 EMC AXIS H 30 1 EMC W AXIS H 50 1 EMC W Spreading speed de pending on travelling speed Weighing cells Electrical application point adjustment Speed regulation EMC mass flow control ...

Page 30: ...dent on fertiliser type max 500 kg min 500 kg min 500 kg min Hydraulic pressure max 210 bar 210 bar 210 bar Hydraulic output 50l min 50l min 65l min Noise level3 measured in the closed tractor driver s cab 3 Since the noise level of the solid fertiliser broadcaster can only be determined when the tractor is running the actual measured value is greatly dependent on the tractor type being used 75 dB...

Page 31: ... is not exceeded AXIS H 30 1 EMC AXIS H 30 1 EMC W Attachment combination L603 L800 L1500 XL1103 XL1300 XL1800 Change in capacity 600 l 800 l 1500 l 1100 l 1300 l 1800 l Change in fill height 0 26 cm 50 cm 24 cm 38 cm 52 cm Attachment size max 240 x 130 cm 280 x 130 cm Attachment weight 30 kg 45 kg 75 kg 60 kg 65 kg 85 kg Notes 3 side 4 side 4 side 3 side 4 side 4 side AXIS H 50 1 EMC W Attachment...

Page 32: ...tary tarpaulin is necessary in addition to the container tarpaulin NOTICE We recommend that you have the extra equipment fitted and mounted on the basic machine by your supplier or an authorised service centre NOTICE For an overview of extensions and extension combinations see Chapter 4 1 4 Specifications of attachments and attachment combinations page 23 Hopper covers Application AP L 25 foldable...

Page 33: ...rack to the outer edge of the field The metering slide that points to the field edge is closed Fold the border spreading unit downwards for border spreading The border spreading unit must be hinged up again before two sided spread ing Lighting Application BLO 25 50 Lighting for rear without warning sign BLW 20 25 50 Lighting for rear with warning sign BLF 25 50 Lighting for front with warning sign...

Page 34: ...sition For operating the hydraulic remote controller FHZ 26 a single action valve is re quired 4 2 9 Dirt deflector extension SFG E 30 If the deflector SFG 30 does not perform satisfactorily the SFG E 30 extension can be mounted additionally 4 2 10 Spreading vane set Z14 Z16 Z18 This set of spreading vanes is used for spreading snail bait The snail bait spread ing vane replaces the short spreading...

Page 35: ...7 4 4 2 12 Fertiliser Identification System DiS Rapid uncomplicated determination of spreader settings with unfamiliar fertilis ers 4 2 13 Hydraulic pressure filter For long error free operation of hydraulic components ...

Page 36: ...Technical data 4 28 ...

Page 37: ... unit combination Calculation of the total weight the axle loads and the tyre ca pacity and the required ballast weights Figure 5 1 Loads and weights Charac ter unit Meaning Calculationby table footer TL kg Empty weight of tractor 1 TV kg Front axle load on the empty tractor 1 TH kg Rear axle load on the empty tractor 1 GV kg Total weight of front mounted unit or front ballast 2 GH kg Total weight...

Page 38: ...in the weight of the front mounted unit must be increased to at least the weight of the minimum front ballast Calculation of the actual front axle load TV tat Enter the calculated actual and approved front axle load as specified in the tractor operator s manual in the table TVtat GV a b TV b GH c d b If the rear mounted unit GH is lighter than the minimum ballast at the rear GH min the weight of t...

Page 39: ...wo tyres of the approved tyre load capacity for example see tyre man ufacturer s documentation in the table Actual value from calculation Reliable value ac cording to opera tor s manual Twice approved tyre load capacity two tyres Minimum ballast front rear kg Total weight kg kg Front axle load kg kg kg Rear axle load kg kg kg The minimum ballast weight must be mounted on the tractor as an attach m...

Page 40: ...Axle load calculation 5 32 ...

Page 41: ...or the transport must ensure that the solid fertiliser broadcaster will be transported correctly Unauthorised persons are to be kept away from the transport route The are as concerned must be cordoned off The solid fertiliser broadcaster must be handled and transported carefully Make sure that allowance is made for the centre of gravity If necessary ad just the cables such that the machine is corr...

Page 42: ...Transport without tractor 6 34 ...

Page 43: ...uipment that you ordered Check and make sure that no damage occured to the machine during transport and that no parts are missing Have the transport damages confirmed by the transport company In case of doubt please contact your dealer or our factory 7 2 Tractor requirements To ensure safe proper use of the MDS solid fertiliser broadcaster of the AXIS H EMC series the tractor must meet the necessa...

Page 44: ...lt with your dealer Is the solid fertiliser broadcaster standing securely on flat firm ground Do the axle loadings conform to the stipulated calculations see Axle load calculation on page 29 n DANGER Danger from unsuitable tractor Use of an unsuitable tractor for the solid fertiliser broadcaster of the AXIS H EMC series can lead to the severest possible acci dents during operation and transport On...

Page 45: ...sent between the tractor and the solid fertiliser broadcaster and the when the tractor is approaching or when the hydraulics are actuated are risking their lives The tractor may brake too late or not at all because of inattention or faulty operation Make sure that no one stands between the tractor and the solid fertiliser broadcaster NOTICE For normal fertilisation and late fertilisation always us...

Page 46: ...sing struts or chains 1 Start the tractor 2 Approach the solid fertiliser broadcaster with the tractor Do not latch the lower steering arm hooks into place yet Make sure there is enough space between the tractor and the solid ferti liser broadcaster to be able to connect the drive shaft and control ele ments 3 Turn off the tractor Remove the ignition key Hydraulic system with constant flow pump Hy...

Page 47: ...urely fixed in position 9 Raise the solid fertiliser broadcaster carefully to the maximum lifting height 10 Preset mounting height according to the spreader settings chart See 7 7 2 Settings as per calibration chart page 51 NOTICE The couplings of the hydraulic hoses are colour coded and positive Always connect the hoses according to colour and suitability The connections and coupling heads of the...

Page 48: ...he weight of the full load of the fertiliser resulting in the solid fertiliser broadcaster from abruptly falling over or falling over backwards Persons can be seriously hurt and the machine damaged If you want to extend the upper steering arm please always take the maximum allowed extension length given by the tractor or steering arm manufacturer into account Clear the area of any persons who migh...

Page 49: ...imum approved hopper mounting height V and H during nor mal and late fertilisation The maximum approved hopper height depends on the following factors Normal or late fertilisation Spreader equipment Maximum approved hopper mounting height during normal fertilisa tion during late fertilisation V mm H mm V mm H mm AXIS H 30 1 EMC AXIS H 30 1 EMC W 1040 1040 950 1010 AXIS H 50 1 EMC W 990 990 900 960...

Page 50: ... should be connected to the tractor at the highest pivoting point of the steering arm The lower arm of the tractor should be connected to the upper coupling point of the solid fertiliser broadcaster Proceed as follows when determining the hopper height in normal dressing 1 Determine the hopper heights A and B above crop from the calibration chart 2 Compare the hopper heightsA and B plus the crop h...

Page 51: ...ing height of the solid fertiliser broadcaster is exceeded or the mounting heights A and B cannot be reached then the solid fertiliser broadcaster sould be mounted according to late fertilisation calibra tion values AXIS H 30 1 EMC AXIS H 30 1 EMC W AXIS H 50 1 EMC W A crop height V Max 1040 mm Max 990 mm B crop height H Max 1040 mm Max 990 mm ...

Page 52: ...eed as follows when determining the hopper mounting height during late fer tilisation 1 Determine the hopper mounting heights A and B above crop from the cali bration chart 2 Compare the hopper heights A and B plus the crop height with the maxi mum approved hopper mounting heights at the front V and rear H Figure 7 5 Mounting position and height during late fertilisation The following applies AXIS...

Page 53: ...e 7 6 Solid fertiliser broadcaster mounted to the lower coupling point of the lower steering arm The following applies NOTICE Make sure that the maximum allowed length of the upper arm is not exceed ed Please note the instructions in the operating manuals of the tractor and steering arm AXIS H 30 1 EMC AXIS H 30 1 EMC W AXIS H 50 1 EMC W A crop height V Max 950 mm Max 900 mm B crop height H Max 10...

Page 54: ...e the ignition key out Use the step only when the solid fertiliser broadcaster is lowered Use the step only if it is folded out Do not climb over the container tarpaulin into the container Use the handle on the container tarpaulin Do not climb into a filled up container n DANGER Danger of injury from moving parts in the hopper There are moving parts in the hopper The rotating agitator can cause in...

Page 55: ...wering the solid fertiliser spreader 1 Lift the step at the bottom and fold it inwards 2 Lower the step to the stop while it is in the folded posi tion Figure 7 7 Step AXIS 30 1 EMC 1 Lift the step at the bottom and fold it out 2 Lock it into an open position Figure 7 8 Step AXIS 50 1 EMC ...

Page 56: ...p before each ride and during spreading operation 1 Lift the step at the bottom and fold it upwards 2 Lock it into a closed position Figure 7 9 Step AXIS 30 1 EMC 1 Lift the step at the bottom and fold it inwards 2 Lock it into a closed position Figure 7 10 Step AXIS 50 1 EMC ...

Page 57: ...ng up on the folded down step or by looking through the inspection window in the hopper container Please refer to the climbing instructions given in the chapter Using the step on page 46 n DANGER Danger from running engine Working on the solid fertiliser broadcaster with the engine running may cause serious injuries from the mechanical components and escaping fertiliser Never fill the solid fertil...

Page 58: ...weight The scale can be used to estimate how long spreading can continue before the hopper must be refilled The fill level can be checked through two inspection windows in the side of the hopper Figure 7 11 Fill level scale 1 Inspection window 2 Fill level scale graduated in litres 3 Protective grid in hopper ...

Page 59: ...ng calibration charts Please contact us if you do not find a particular fertiliser type mentioned in the calibration charts Follow the settings exactly Even a slightly incorrect setting may adversely af fect the spreading pattern When using urea note particularly the following Because of fertiliser imports urea is available in widely varying qualities and particle sizes This may make different spr...

Page 60: ...tion in the calibration charts the fertiliser is spread evenly over the field The following settings on the solid fertiliser broadcaster are required according to the fertiliser charts Specified parameters Types of fertiliser KAS BASF Application rate 300 kg ha Working width 24 m Ground speed 12 km h Hopper height 50 50 A 50 cm B 50 cm Fertiliser drop point 6 Metering slide adjustment 180 Spreadin...

Page 61: ...st be accepted in this case The following settings on the solid fertiliser broadcaster are required according to the fertiliser charts Specified parameters Types of fertiliser KAS BASF Application rate 300 kg ha Working width 24 m Ground speed 12 km h Hopper height 50 50 A 50 cm B 50 cm fertiliser drop point 6 Metering slide adjustment 180 left 150 right1 1 Recommended volume reduction of 20 on bo...

Page 62: ...d the boundary of the field Therefore there is just a slight underfertilisation at the field boundary The following settings on the solid fertiliser broadcaster are required according to the fertiliser charts Specified parameters Types of fertiliser KAS BASF Application rate 300 kg ha Working width 24 m Ground speed 12 km h Hopper height 50 50 A 50 cm B 50 cm fertiliser drop point 6 Metering slide...

Page 63: ...nformation in the calibration charts the fertiliser is spread evenly over the field The following settings on the solid fertiliser broadcaster are required according to the fertiliser charts Specified parameters Types of fertiliser KAS BASF Application rate 150 kg ha Working width 24 m Ground speed 12 km h Hopper height 0 6 A 0 cm B 6 cm Fertiliser drop point 6 5 Metering slide adjustment 90 Sprea...

Page 64: ...e field boundary must be accepted in this case The following settings on the solid fertiliser broadcaster are required according to the calibration charts Specified parameters Types of fertiliser KAS BASF Application rate 150 kg ha Working width 24 m Ground speed 12 km h Hopper height 0 6 A 0 cm B 6 cm Fertiliser drop point 6 5 Metering slide adjustment 90 left 72 right1 1 Recommended volume reduc...

Page 65: ...beyond the boundary of the field Therefore there is just a slight underfertilisation at the field boundary The following settings on the solid fertiliser broadcaster are required according to the calibration charts Specified parameters Types of fertiliser KAS BASF Application rate 150 kg ha Working width 24 m Ground speed 12 km h Hopper height 0 6 A 0 cm B 6 cm Fertiliser drop point 6 5 Metering s...

Page 66: ...imised boundary spreading For spreading at headlands through boundary spreading operation speed reduc tion drop point adjustment and volume reduction Figure 7 18 Environmentally optimised boundary spreading T Headland driving track X Working width The headland driving track T should be laid at a distance of half of the work ing width X from field boundary X X X X X ...

Page 67: ...s should be open if following condition is fulfilled The end of the spreading fan on the field E is app at a distance of half the working width 4 to 8 m from the headland field boundary The tractor is depending on broadcast range of the material at different distanc es on the field Driving into the headland drive track Metering slides should be closed as late as possible The end of the spreading f...

Page 68: ...achment downwards for boundary spreading The boundary spreading device must be hinged up again before two sided spreading 7 9 1 Calibration of the border spreading unit Figure 7 20 Calibration of the border spreading unit 1 Screw nut 2 Indicator 3 Number scale 4 Plastic handle 1 Refer to the assembly instruction manual for the correct position of the indicator 2 2 Release the 2 screw nuts 1 NOTICE...

Page 69: ... the fertiliser types and the working width for the spreading work Correcting the broadcast range The values in the calibration chart are standard values If there are deviations in fertiliser quality it may be necessary to correct the setting To reduce the broadcast range as compared to the setting in the calibration chart Reduce the boundary spreading speed To increase the broadcast range from th...

Page 70: ...at is horizontal in both directions as the test area width 3 x track width length approx 60 70 m Run the test on a freshly cut field or one with low growth max 10 cm and make sure that the three tracks are parallel If you are running the test without drilled tracks the paths must be measured or marked with rods for example The 3 tracks must not have any significant cavities or inclines which may d...

Page 71: ... resulting large overlap zones The fertiliser is spread significantly wider than the actual working width well into the next track depend ing on the working width and type of fertiliser As a result of these features this spreading pattern is less prone to influences such as Side wind Humidity Changes in fertiliser type and quality The triangular spreading patterns are generally achieved with ferti...

Page 72: ...is spread only a little wider than the actual working width As a result of this feature this spreading pattern is more subject to influences such as Side wind Humidity Changes in fertiliser type and quality The trapezoid spreading patterns occur with fertilisers that flow very easily e g ammonium nitrate lime and large working widths e g 42 m with fertiliser types with less good flow properties e ...

Page 73: ...for mation from the calibration chart Make sure that the mounting height in cludes the top edge of the trays Check the completeness and status of the spreading components spreading discs spreader vanes discharge Place two trays in line as shown in the diagram distance 1 m in the overlap zones between the tracks and one tray in the track corresponding to figure 7 24 NOTICE We recommend the layout p...

Page 74: ...alculated for the job Ground speed select 3 4 km h Open metering slide 10 m before the catch trays Close metering slides approx 30 m after the catch trays NOTICE If the quantity in the trays is too low repeat the run Do not change the adjustment of the metering slide ...

Page 75: ...ing to the infor mation from the calibration chart Make sure that the mounting height in cludes the top edge of the trays Check the completeness and status of the spreading components spreading discs spreader vanes discharge Place two catch trays at a distance of 1 m behind each other in the overlap zones and in the centre track corresponding to figure 7 25 NOTICE We recommend the layout plan for ...

Page 76: ...alculated for the job Ground speed select 3 4 km h Open metering slide 10 m before the catch trays Close metering slides approx 30 m after the catch trays NOTICE If the quantity in the trays is too low repeat the run Do not change the adjustment of the metering slide ...

Page 77: ...t discs vanes discharge Run broadcast test and adjust and lock left and right metering slide Run spread test with the openings set as calculated for the job If the amount in the collection bowls needs to be increased the run is repeated and the open ing adjustment is not changed Select a speed between 3 and 4 km h so the tractor and spreader run smoothly Travel over tracks in succession Open the m...

Page 78: ...and lock left and right metering slide Run spread test with the openings set as calculated for the job If the amount in the collection bowls needs to be increased the run is repeated and the open ing adjustment is not changed Select a speed between 3 and 4 km h so the tractor and spreader run smoothly Travel over tracks in succession Open the metering slides approx 10 m be fore the collection bowl...

Page 79: ...asily read from the fill level of the three sight glasses Figure 7 28 Possible results of pass A All measuring pipes contain the same amount B Fertiliser distribution asymmetric C Too much fertiliser in the overlap zone D Too little fertiliser in the overlap zone The measurement results B C D can be changed by adjustment to achieve the optimum measurement results as per A Pictogram representation ...

Page 80: ...or vice versa Is the same drop point set on the right and left Is the metering slide setting on the left and right the same Track distances the same Tracks parallel Was there a strong side wind during the test With spreading result C too little fertiliser in the middle Select drop point setting earlier e g change drop point from 5 to 4 With spreading result D too little fertiliser in the overlap z...

Page 81: ... foreign bodies bag residue or wet spreading material Wind drift stop spreading at high wind speeds Uneven ground Wearing of wear parts Damage from external causes Poor cleaning and care to prevent corrosion Incorrect drive speeds and ground speeds Incorrect machine settings Pay close attention to the machine settings Even a slightly incorrect setting may adversely affect the scatter pattern There...

Page 82: ...Close metering slide Preset the mounting height Fill fertiliser Set application rate Setting the working width Spreading Travel to the spreading location Check mounting height Switching on the hydraulic system1 1 In the load sensing system the hydraulic circuit of the mounted unit is always under pressure Switching on the spreading discs Open slide and start spreading Finish spreading run and clos...

Page 83: ...solid fertiliser broadcaster AXIS H EMC is fitted with an electric slide actu ator for the setting the spreading volume The electric slide actuator is described in a separate operator s manual for the electronic control system This operator s manual is part of the electronic control system NOTICE The spreading volume is electrically actuated and configured in the solid fertilis er broadcaster AXIS...

Page 84: ...50 1 EMC W n WARNING Risk of injury from rotating machine components Contact with the spreading equipment spreading discs spreading vanes may injure crush or cut off body parts Body parts or objects may be caught and pulled in Do not remove deflectors which are mounted on the spreader container Spreading disc type Spreading disc left Spreading disc right S2 uncoated S2 L 170 S2 L 240 S2 R 170 S2 R...

Page 85: ...eve extended service lives for the spreader vanes by using a VxR coating Spreading disc type Spreading disc left Spreading disc right n DANGER Danger from running engine Working on the solid fertiliser broadcaster with the engine running may cause serious injuries from the mechanical components and escaping fertiliser Never remove or mount the spreading discs with the tractor engine running Turn o...

Page 86: ...tting lever to re lease the cap nuts on the spreading discs Remove the spreading disc from its hub Figure 8 3 Release cap nuts 3 Unscrew the cap nuts and remove the spreading discs 4 Put the setting lever back into the retainer provided for the purpose Figure 8 4 Unscrewing cap nuts ...

Page 87: ...ce the left hand disc on the left hand hub Make sure that the disc is cor rectly placed on the hub remove dirt if necessary 2 Carefully position cap nut do not tilt 3 Tighten the cap nut hand tight to 25 Nm Do not use the setting lever 4 Check that there is clearance between the vanes and the outlet by turning the discs by hand NOTICE The pins on the spreading disc holders have different positions...

Page 88: ...ers The fertiliser is dropped later and more is spread outwards in the overlap zones This gives spreading patterns for larger working widths Figure 8 5 Fertiliser drop point gauge NOTICE The solid fertiliser broadcaster AXIS H EMC has an electronic setting of the drop point The electronic slide feed actuator adjustment is described in a separate opera tor s manual for the electronic control system...

Page 89: ...lar attention to high wind speeds Are you familiar with the terrain and aware of potentially dangerous areas Are you using the correct fertiliser Have you entered the required output volume in the Control Unit in the ferti liser setting menu Has the hydraulic system on the tractor been switched on You can start the spreading work NOTICE Check with full container whether the preset mounting height ...

Page 90: ...orrect faults yourself only if you have the appropriate qualifications NOTICE Please take particular note of the warnings in chapter 3 Safety page 5 and in chapter 9 Service and maintenance page 87 before rectifying faults Fault Possible cause action Uneven fertiliser distribution Drop point incorrectly set Correct setting Too much fertiliser on the tractor driving track Check vanes and outlets an...

Page 91: ...due page 85 Check metering slide setting see chapter 9 9 Metering slide adjustment page 101 Irregular fertiliser feed to spread ing disc Fertiliser bridging above the agitator Remove fertiliser to the height of the safety screen on the affected side Break up accumulated fertiliser with a wooden stick through the bars of the safety screen Outlet blocked See metering outlet blockages Defective agita...

Page 92: ...s leaves straw bag res idues Clear blockages Proceed as follows 1 Park tractor remove ignition key 2 Open metering slides 3 Place collection vessel underneath 4 Remove spreading discs 5 Clean the outlet from below with a wooden pole or clean the setting lever and push through the metering opening 6 Remove foreign objects in hopper container 7 Install spreading discs close metering slides Fault Pos...

Page 93: ...ng Remove the tractor ignition key 3 Remaining fertiliser can be removed with a soft water spray whilst cleaning the machine see also Cleaning the solid fertiliser broadcaster on page 91 n WARNING Risk of injury from rotating machine components Contact with rotating machine components may cause bruises abrasions and crush injuries Body parts or objects may be caught and pulled in When the machine ...

Page 94: ...opper only Relieve the load on the coupling points lower upper link before removing the solid fertiliser broadcaster After decoupling place the hydraulic lines and electric cables in the brackets provided n DANGER Danger of crushing between the tractor and the solid fertiliser broadcaster Persons standing between the tractor and solid fertiliser broad caster while they are being parked or disconne...

Page 95: ...table sup ports To lift the solidfertiliser broadcaster with hoisting gear always use both eyelets in the hopper Power operated components adjusting lever metering slide may crush and shear Make sure that there is no one in close proximity to the movable parts during maintenance Spare parts must at least comply with the technical standards specified by the manufacturer This is assured with genuine...

Page 96: ...cking bolted connections Bolted joints have been tightened to the specified torque and locked at the facto ry Vibrations and jerks in particular during the initial operating hours can loosen screwed connections Check the solid fertiliser broadcaster when it is new about every 30 operating hours to make certain all screw connections are tight Check all the bolted connections regularly for tightness...

Page 97: ...ctions of the weighing cells and tie rod before each spreading season and if necessary during the season to make certain all connections are tight Checking NOTICE This maintenance work is only required for AXIS H 30 1 EMC W and AXIS H 50 1 EMC W 1 Tighten the bolted connec tion with a torque wrench torque 300 Nm Figure 9 1 Fasten the weighing cell on the left of the travelling direction Tighten th...

Page 98: ...orque 300 Nm Figure 9 3 Securing the tie rod AXIS H 50 1 EMC W NOTICE After tightening the bolted connections with the torque wrench the weighing cells must be tared anew Please follow the instructions in the chapter Taring the scales of the electronic control system operating manual 2 ...

Page 99: ...th high pressure never direct the water jet directly at warn ing signs electrical equipment hydraulic components and sliding bearings 9 3 1 Cleaning Clean the solid fertiliser broadcaster AXIS H EMC with a soft water jet In particular clean the hydraulic components such as the control block hose screw fittings gear unit 9 3 2 Care After cleaning treat the solid fertiliser broadcaster AXIS H EMC wi...

Page 100: ... a special tool setting lever see 6 10 Before opening the protective grid Lowering the solid fertiliser broadcaster Turn tractor motor off n WARNING Danger of injury from moving parts in the hopper There are moving parts in the hopper Injuries to hands and feet can be caused during commissioning and operation of the solid fertiliser broadcaster Always fit the safety mesh guard before commissioning...

Page 101: ...protective grid interlock See illus tration below Replace defective protective grid interlocks immediately 1 If necessary correct the setting by moving the protective grid interlock downwards upwards see illustration at the bottom Figure 9 6 Test measurement for functional check of the safety screen inter lock 1 2 mm 1 ...

Page 102: ... disc hub and agitator are centred e g straight edge ruler protractor The axes of the spreading disc hub and the agitator must be aligned The maximum allowable deviation is 2 mm If this margin is exceeded please contact your dealer or authorised service cen tre Checking distance 2 Measure the gap between upper edge of spreading disc hub and the lower edge of the agitator The distance must be 136 5...

Page 103: ...tained or that the hopper seesaws If the speed with full container lies outside the specified range the agitator needs to be checked for wear and tear Checking agitator functions Requirements Tractor should be turned off The ignition key should be removed The solid fertiliser broadcaster should be set on the ground Figure 9 8 Check agitator drive 1 Right side agitator head in direction of travel 2...

Page 104: ...replace head 3 Turn the head manually or with the help of an oil filter belt forcefully against the rotational direction of the spreading discs See Figure 9 8 The head should not turn If the head allows itself to be turned replace head If the checkup does not identify a cause please contact your authorised service centre for further inspection Checking agitator head for wear and tear Check the fin...

Page 105: ...ngth 4 Coating NOTICE Worn spreader vanes must be replaced only by your dealer or authorised serv ice centre n CAUTION Matching the vane types The model and size of the vanes are matched to the spreading disc Unsuitable vanes can cause damage to the machine and its surroundings Only use vanes which are approved for the relevant disc Examine what is written on the vanes The model and size of the ne...

Page 106: ...e vane screws 1 Release the self locking nuts on the vane and remove the vane 2 Position the new vane on the spreading disc Make sure you have the correct vane model Figure 9 12 Use new self locking nuts 3 Screw on the vane tightening torque 20 Nm Always use new self locking nuts ...

Page 107: ... condition Page 88 Wear prone parts Regularly check their condition where neces sary replace Page 88 Entire fertiliser spreader Cleaning Page 91 Protective grid interlock in the hopper Is the safety mesh guard present Functional check adjust the safety screen interlock Page 92 Spreading disc Check the condition Re place the spreading disc as required treat with an anti corrosion agent where necess...

Page 108: ... of the electron ic control Page 101 Adjustment of the drop point Check the correct adjust ment of the drop point and adjust where neces sary recalibrate the slide testing points of the elec tronic control Page 103 Gears drive Check the fill levels re place the oil check the speed sensor Page 119 Pressure filter Check the contamination in the pressure filter check the hydraulic hos es and screw fi...

Page 109: ...n The pointer must point to 85 on the metering slide scale If position is not correct the scale must be adjusted n WARNING Danger of crushing and shearing Power operated components adjusting lever metering slide may crush and shear when working on them Pay attention to the shear points of the metering outlet and slides during all adjustment work Turn off tractor Remove the ignition key Do not oper...

Page 110: ...cale again Figure 9 15 Metering slide pointer at position 85 5 Repeat steps 1 4 for the right metering slide 6 Connect the actuator back to the metering slide NOTICE Both metering slides must open evenly Always test both metering slides After scale correction with electronic slide controls a correction of the slide test ing points in the electronic control system is also necessary Please observe t...

Page 111: ...tment centre 2 Left right outer yoke 3 Left right inner yoke 4 Actuator 5 Setting unit 6 Actuating arm n WARNING Danger of crushing and shearing There is a risk of crushing and shearing when working on power operated components actuators linkages Turn off tractor Remove the ignition key NOTICE The fertiliser drop point must be set to the same position on both sides of the machine When performing y...

Page 112: ...Service and maintenance 9 104 Disengaging the actuator for the drop point adjustment Remove the pin Figure 9 17 Disengage actuator ...

Page 113: ...es Proceed as described below for both sides 1 Screw the yoke 1 in until the threaded rod rests flush on the inner edge of the yoke 2 Screw the yoke out again by 2 turns 3 Tighten the lock nut 2 Figure 9 18 Disengaging the inner yoke 4 Hook the yoke in position and secure by tightening the locknut Figure 9 19 Engaging the inner yoke 1 2 ...

Page 114: ...yoke 3 Screw the yoke out again by 2 turns Do not tighten the lock nut 2 yet Do not engage the yoke Figure 9 20 Disengaging the outer yoke 4 Set the fertiliser drop point on both sides by screwing in the adjustment centre to position 6 Figure 9 21 Set drop point 5 Release the screw under the display element using a SW13 spanner 6 Push the pointer forwards to lock it Figure 9 22 Adjust the display ...

Page 115: ...in string at the rear in the direction of travel to the lower sides of the left and right adjustment centres as shown and tau ten it Figure 9 23 Attaching the string to the ad justment centre The triangular marking on the adjustment centre must coincide with the tensioned string Figure 9 24 Markings on the adjustment centre ...

Page 116: ...isplay el ement fixing screws When tightening make sure that the pointer is parallel to and flush with the baseplate Remove the string Figure 9 25 Release tighten the fixing screws 10 Push the display element back again Figure 9 26 Push the display element back 11 Set the drop point to 0 on both sides 12 Push the display element forward to lock it Figure 9 27 Set the drop point to position 0 1 ...

Page 117: ...nut Figure 9 28 Engage the outer yoke 15 Push the display element back 16 Tighten the screw Figure 9 29 Pushing the display element back 17 Adjust the drop point in the control system to check that the settings on the left and right sides coincide e g check that drop point posi tions 1 6 and 9 coincide Figure 9 30 Checking the adjustment of the drop point ...

Page 118: ...ngaging the actuator NOTICE Adjust the drop points evenly on both sides After scale correction with electronic slide controls a correction of the slide test ing points in the electronic control system is also necessary Please observe the operating instructions for the electronic control system ...

Page 119: ...justment must be disconnected prior to manual adjustment of the drop point NOTICE If the drop point can no longer be electrically actuated it is adjusted manually 1 Disconnect the adjusting rod from the adjustment centre on both sides Remove the pins to do this Figure 9 32 Removing a pin 2 Push rod to the side 3 Put pins back into the yoke and lock Figure 9 33 Remove rod ...

Page 120: ...NOTICE Ensure that the drop point on both sides is set the same 1 Release the screw under the display element using a SW13 spanner The lock is released and the display element can be moved freely see Figure 9 34 Figure 9 34 Release lock 2 Set display element to the desired value Figure 9 35 Manually adjust drop point ...

Page 121: ...Service and maintenance 113 9 3 Push display element for ward at the desired value The display element en gages 4 Tighten lock Figure 9 36 Tighten lock ...

Page 122: ...ssure can cause serious injuries Before starting any work depressurise the hydraulic sys tem Switch off the tractor engine and secure it from being switched back on Allow the hydraulic system to cool Always wear safety goggles and safety gloves when look ing for leaks n WARNING Risk of infection from hydraulic oils Fluids which are discharged under high pressure can penetrate the skin and cause in...

Page 123: ...of the hose fitting as a result of corrosion Before the start of the spreading season check the age of all the hydraulic hoses Replace the hydraulic hoses once the storage and use duration has elapsed 9 12 2 Replacing Hydraulic Hoses Preparation Ensure that the hydraulic system is depressurized and has cooled down Provide a collection container for escaping hydraulic oil under the separation point...

Page 124: ...se fittings 7 Fix the hydraulic hose with the hose fastenings 8 Check the position of the new hydraulic hose The hose guide must be iden tical to that of the previous hydraulic hose No fretting points should appear the hose must not be twisted or be laid under tension The hydraulic hoses were successfully replaced 9 12 3 Checking the Hydromotors Check all hydromotors regularly at least before each...

Page 125: ...rtridges Ensure that the hydraulic system is depressurised and has cooled down Place catch pan underneath the pressure filter to collect escaping hydraulic oil Wear protective gloves and goggles 1 Undo the filter top Figure 9 38 position 3 with a SW24 spanner 2 Unscrew the filter top from the hydraulic pressure filter 3 Replace the contaminated filter cartridge with a new filter cartridge 4 Clean ...

Page 126: ...Service and maintenance 9 118 7 Bleed the hydraulic pressure filter The filter cartridge was successfully replaced Check the components for external damage and leaking ...

Page 127: ...ecommended if fertilisers with a high dust content are used and the spreader is frequently cleaned Requirements The solid fertiliser broadcaster must be in a horizontal position for an oil level check or oil top up To discharge the oil the solid fertiliser broadcasters must be slightly tilted toward the front The engine and control unit have been switched off the ignition key of the tractor has be...

Page 128: ...oil drain plug Unscrew the drain plug and allow the oil to drain out completely Replace the drain plug Filling with oil Only use SAE 85W 90 gear oil Remove the speed sensor Fill gear oil into the sensor hole until the oil level reaches the bottom edge of the sensor hole Attach the speed sensor and protective cover again n CAUTION Environmentally correct used oil disposal Used oil that enters the g...

Page 129: ...oints Figure 9 40 Information sign lubrication point Ensure the information signs are always clean and legible Figure 9 41 Lubrication point weighing cell AXIS H 30 1 EMC W 1 Solid fertiliser broadcaster AXIS H 30 1 EMC W 2 Lubrication point 3 Weighing cell Figure 9 42 Lubrication point weighing cell AXIS H 50 1 EMC W 1 Lubrication point 2 Solid fertiliser broadcaster AXIS H 50 1 EMC W 3 Weighing ...

Page 130: ...ove smoothly and be greased regularly Upper and lower link balls Grease Grease regularly Joints bushes agitator drive Grease oil Designed for dry operation but can be lightly greased Drop point adjustment for adjustable bases Oil Keep mechanical action smooth and oil regularly from the outer edge inward and from the base out ward Lubrication point weighing cell 30 1 Grease Lubrication point weighi...

Page 131: ...ory requirements Prevent oil from running out and seeping into the public sewage system Erect sand soil barriers or other barrier measures to prevent oil from escaping into the reservoirs n WARNING Environmental pollution due to the unsuitable disposal of packaging material Packaging material contains chemical compounds which must be dealt with appropriately The specialised disposal of packaging m...

Page 132: ...licitly 1 All components auxiliary and operating substances must be removed from the solid fertiliser broadcaster by specialist personnel In so doing these parts are to be sorted into specific categories 2 The materials are then to be disposed of in accordance with local regulations and directives for recycling or special refuse categories by authorised com panies ...

Page 133: ...ufacturer concerned in as much as the latter justifies such a claim This Limited Warranty does not apply to failure through normal wear and tear to damage resulting from negligence or from lack of inspection from misuse from lack of maintenance and or if the machine has been involved in an accident lent out or used for purposes other than those for which it was intended by the Company This Limited...

Page 134: ...manual Th and quantity of lubricants used must always be in accordance with Company specifications The safety measures mentioned in the Operator s manual and on the machine itself have been follow all the guards and protective elements of whatever nature have been inspected regularly and main perfect working order The judgment of the Company in all case of claims under this Limited Warranty shall ...

Page 135: ... number conforms to the requirements of the European directive 2006 42 CE conforms to the requirements of following European harmonized standards EN 1553 NF U 02 007 EN 703 EN 708 EN 745 A1 EN 907 EN 14017 EN 14018 EN ISO 4254 6 conforms to the requirements of following standards or technical specifications Name and address of the person authorised to compile the technical file Made in Saverne on ...

Page 136: ...e de Nantes F 44680 CHEMERE FRANCE Tél 33 0 2 40 21 30 24 Fax 33 0 2 40 64 80 11 Société par Action Simplifiée au Capital de 2 000 000 Euros KUHN HUARD S A B P 49 F 44142 CHATEAUBRIANT CEDEX FRANCE Tél 33 0 2 40 55 77 00 Fax 33 0 2 40 55 77 10 Société Anonyme au Capital de 4 800 000 Euros KUHN GELDROP B V P O Box 9 5660 AA GELDROP THE NETHERLANDS Tél 31 0 40 289 33 00 Fax 31 0 40 285 78 95 KUHN NO...

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KUHL AXIS H 30.1 EMC, Operator'S Manual

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