KTM 125 SX 2011 Setup Instructions Download | Manualshive

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SETUP INSTRUCTIONS

2011

125 SX
150 SX
250 SX

150 XC USA

250 XC EU/USA
300 XC EU/USA

Art. no. 3211692en

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Summary of Contents for 125 SX 2011

Page 1: ...SETUP INSTRUCTIONS 2011 125 SX 150 SX 250 SX 150 XC USA 250 XC EU USA 300 XC EU USA Art no 3211692en ...

Page 2: ......

Page 3: ...ht to modify or delete technical specifica tions prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a particular model without prior notice KTM accepts no liability for delivery options deviations from illustrations and descriptions as well as misprints and other errors...

Page 4: ...ge reference more information is provided on the specified page Denotes additional information or tips Denotes the result of a test step Denotes a voltage measurement Denotes a current measurement Denotes a resistance measurement Formats used The typographical and other formats used are explained in the following Own name Indicates a proprietary name Name Identifies a protected name Brand Identifi...

Page 5: ...e plastic packaging Info An assistant prevents the motorcycle from falling over To avoid damaging the motorcycle during the setup leave the protective film on the vehicle until you have finished Remove the separate enclosure and unpack it Check that the scope of delivery is complete on the basis of the enclosed packing list Have a lift stand available Lift stand 54829055000 Together with an assist...

Page 6: ...dlebar clamps Mount and tighten the screws Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Info The markings on the handlebar should be at the center of the handlebar clamps Keep the gap widths equal when tightening B00092 01 Position the controls on the right half of the handlebar Info The routing of the cables can be seen in the figure B00093 01 Position the controls on the left half of the...

Page 7: ...ed rooms Flush with copious amounts of water in case of skin contact If bat tery acid comes into contact with the eyes flush the eyes with water for at least 15 minutes and consult a physician Fill the battery Info Read the notes in the battery package Recharge the battery p 8 Install the battery p 9 B00097 01 Unpack and mount the KTM PowerParts included in the delivery optional Info Read the acco...

Page 8: ...e Screw top shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Mount and tighten screw Guideline Screw bottom shock absorber M12 80 Nm 59 lbf ft Loctite 2701 Info The heim joint for the shock absorber at the swing arm is Teflon coated It must not be lubricated with grease or with other lubricants Lubri cants dissolve the Teflon coating thereby drastically reducing the ser vice life Remove the motorcy...

Page 9: ... Nm 11 1 lbf ft 3 3 Installing the front fender B00307 10 Ensure that the spacers are mounted in the fender Position the front fender Mount and tighten screws Guideline Remaining screws chassis M6 10 Nm 7 4 lbf ft Info Make sure the holding lugs engage in the start number plate 3 4 Installing the start number plate 303504 11 Position the start number plate Mount and tighten screw Guideline Remaini...

Page 10: ...n an environmentally compatible manner Give the battery to your KTM dealer or to a recycling center that accepts used batteries Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info Even when there is no load on the battery it still loses power steadily The cha...

Page 11: ...he charge current charge voltage and charge time must not be exceeded Charge the battery regularly when the motorcycle is not in use 3 months Mount the seat p 8 3 8 Installing the battery 250 300 XC B00361 11 Place the battery in the battery holder Battery YTX4L BS Reconnect rubber band Attach the positive cable and replace the positive terminal cover Attach negative cable Mount the seat p 8 3 9 O...

Page 12: ...If fuel is swallowed contact a doctor immediately Change clothing that has come into contact with fuel Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system Switch off the engine Open the filler cap p 9 A A 400382 10 Fill the fuel tank with fuel up to measurement Guideline Measurement of ...

Page 13: ...le clamp M8 12 Nm 8 9 lbf ft Screw chain sliding piece M8 15 Nm 11 1 lbf ft Screw engine brace M8 33 Nm 24 3 lbf ft Screw fork stub M8 15 Nm 11 1 lbf ft Screw front brake caliper M8 25 Nm 18 4 lbf ft Loctite 243 Screw handlebar clamp M8 20 Nm 14 8 lbf ft Screw side stand attachment M8 40 Nm 29 5 lbf ft Loctite 2701 Screw subframe M8 35 Nm 25 8 lbf ft Loctite 2701 Screw top steering stem M8 17 Nm 1...

Page 14: ...er Motorex Cross Power 2T Super unleaded gasoline mixed with 2 stroke engine oil 1 40 According to DIN EN 228 JASO FC p 14 1 40 Mixture ratio 1 40 2 stroke engine oil p 12 Super unleaded ROZ 95 RON 95 PON 91 Super unleaded gasoline mixed with 2 stroke engine oil 1 60 According to DIN EN 228 JASO FC p 14 1 60 Mixture ratio 1 60 2 stroke engine oil p 12 Super unleaded ROZ 95 RON 95 PON 91 ...

Page 15: ...AUXILIARY SUBSTANCES 13 Long life grease Guideline KTM recommends Motorex products Supplier Motorex Bike Grease 2000 ...

Page 16: ...fication for a 2 stroke engine oil that was specifically developed for the extreme demands of racing Thanks to first rate synthetic esters and specially designed additives superb combustion is achieved even under extreme operating conditions ...

Page 17: ... 3211692en 3211692en KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com 08 2010 Photo Mitterbauer ...

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