KROHNE OPTIFLEX 8200 C Handbook Download

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Guided radar (TDR) level transmitter for liquids at high
temperature and pressure

OPTIFLEX 8200 C/F/S

Handbook

Summary of Contents for OPTIFLEX 8200 C

Page 1: ...transmitter for liquids at high temperature and pressure OPTIFLEX 8200 C F S OPTIFLEX 8200 C F S OPTIFLEX 8200 C F S OPTIFLEX 8200 C F S Handbook Handbook Handbook Handbook KROHNE 06 2018 4006448901 M...

Page 2: ...any part thereof without the prior written authorisation of KROHNE Messtechnik GmbH Subject to change without notice 2 O www krohne com 06 2018 4006448901 MA OPTIFLEX 8200 R01 en Copyright 2018 by KRO...

Page 3: ...you install the device 23 3 5 1 Pressure and temperature ranges 23 3 5 2 General information for nozzles 24 3 6 Installation recommendations for liquids 26 3 6 1 General requirements 26 3 6 2 How to a...

Page 4: ...How to start the device 67 5 1 1 Start up checklist 67 5 1 2 How to start the device 67 5 2 Operating concept 67 5 3 Digital display screen 68 5 3 1 Local display screen layout 68 5 3 2 Functions of...

Page 5: ...nical data 144 8 1 Measuring principle 144 8 2 Technical data 147 8 3 Minimum power supply voltage 156 8 4 Process pressure and process connection temperature limits 157 8 5 Measurement limits 160 8 6...

Page 6: ...182 9 9 1 Overview Basic DD menu tree positions in menu tree 182 9 9 2 Basic DD menu tree details for settings 183 9 10 HART menu tree for AMS 186 9 10 1 Overview AMS menu tree positions in menu tree...

Page 7: ...s communication options refer to the related supplementary instructions 1 Downwards compatible changes and fault repair with no effect on operation e g spelling mistakes on display 2 _ Downwards compa...

Page 8: ...tandards related to this device refer to the EU Declaration of Conformity You can find this documentation on the DVD ROM supplied with the device or it can be downloaded free of charge from the websit...

Page 9: ...device meets the essential requirements of the related European Standard Emissions class A and class B Immunity basic industrial and controlled environments CAUTION If you install a device with a rod...

Page 10: ...on over the Internet e g when communicating by e mail may involve gaps in security It is not possible to protect such data completely against access by third parties We hereby expressly prohibit the u...

Page 11: ...tion To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards safety requirements and accident...

Page 12: ...e warnings must be observed without fail Even partial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of t...

Page 13: ...segments For the assembly procedure of the single rod probe refer to How to assemble the single rod probe single piece probe on page 31 If a single rod is attached and you ordered the segmented probe...

Page 14: ...For the assembly procedure of the single rod probe refer to How to assemble the single rod probe single piece probe on page 31 If a single rod or coaxial probe is attached and you ordered the segment...

Page 15: ...to the device For the assembly procedure of the segmented single rod probe refer to How to assemble the single rod probe segmented probe on page 35 The assembly instructions and small parts are in a...

Page 16: ...The converter can also be ordered with horizontal or vertical housing options for easy access to the device terminals and the optional display The signal converter is attached directly to the process...

Page 17: ...recommended if the ambient conditions around the process connection are not in the approved limits A coaxial cable maximum length 15 m 49 21 ft is connected from the signal converter to the process co...

Page 18: ...er to Non Ex nameplate on page 19 2 Process connection data size and pressure rating material reference and heat number 3 Gasket material data refer to the illustration that follows WARNING Devices de...

Page 19: ...NAMUR NE 53 4 Signal output analog HART fieldbus etc input voltage and maximum current fieldbus options basic current 5 Degree of ingress protection according to EN 60529 IEC 60529 6 Customer tag num...

Page 20: ...Serial number 6 Type code defined in order 7 Model name and number The last letter X F remote version 8 Company logo name and postal address 9 Symbol to show that the device agrees with China RoHS Ch...

Page 21: ...r INFORMATION Do a check of the packing list to make sure that you have all the elements given in the order INFORMATION Look at the device nameplate to ensure that the device is delivered according to...

Page 22: ...e weather protection accessory Do not subject the signal converter to heavy vibrations Figure 3 2 How to hold the device 1 Wind cable probes greater than 500 mm 20 in diameter 2 Do not hold the probe...

Page 23: ...cation approvals see supplementary instructions 2 Ambient temperature for operation of the display 20 60 C 4 140 F If the ambient temperature is not between these limits the display screen switches of...

Page 24: ...fect on the performance of the device CAUTION Do not put the process connection near to the product inlet If the product that enters the tank touches the probe the device will measure incorrectly Figu...

Page 25: ...rod probes Figure 3 6 Recommended nozzle dimensions for single rod and single cable probes 1 Recommended conditions h d where h is the height of the tank nozzle and d is the diameter of the tank nozzl...

Page 26: ...llation recommendations for liquids 1 The electromagnetic EM field generated by the device It has a radius of Rmin Make sure that the EM field is clear of objects and product flow Refer to the table t...

Page 27: ...thread The other probe end options are given in the illustration CAUTION Keep the probe straight Single cable 4 mm 0 16 Figure 3 9 How to attach a 4 mm 0 16 single cable probe to keep it straight 1 P...

Page 28: ...xial probe Weld a tube with an internal diameter of 43 45 mm 1 69 1 77 to the bottom of the tank i Make sure the tube aligns with the process connection at the top of the tank Lower the probe into the...

Page 29: ...ther objects in the tank The device is measuring a liquid in a tank with a floating roof Figure 3 11 Installation recommendations for standpipes stilling wells and bypass chambers 1 Stilling well 2 By...

Page 30: ...probe For more data refer to General requirements on page 26 The standpipe must be straight There must be no changes in diameter from the device process connection to the bottom of the standpipe The...

Page 31: ...How to assemble the single rod probe single piece probe INFORMATION This procedure is for devices with single rod probes single piece probes Figure 3 12 Equipment needed to assemble the device 1 Union...

Page 32: ...018 4006448901 MA OPTIFLEX 8200 R01 en Make sure that the housing and the single rod have the same serial numbers Remove the sticker from the probe Part 1 Check the serial number on each component Fig...

Page 33: ...tion 2 Make sure that the nut is fully engaged on the thread 3 Attach the union nut to the threaded rod below the process connection 4 Tighten these nuts with the two 8 mm open ended wrenches 5 Contin...

Page 34: ...e thread 3 Attach the single rod to the union nut Make sure the probe touches the threaded rod below the process connection 4 Tighten the single probe with a 7 mm open ended wrench 5 Tighten the locki...

Page 35: ...e segmented Figure 3 16 Equipment needed to assemble the single rod probe segmented 1 Converter and process connection 2 Bottom quantity 1 segment of the rod probe 3 Top and middle if more than one se...

Page 36: ...he nut is fully engaged on the thread 2 Attach a union nut to the threaded rod below the process connection 3 Use two 8 mm open end wrenches to tighten the union nut against the lock nut Part 1 How to...

Page 37: ...inst the lock nut on the rod probe 4 Attach the middle segment of the rod probe to the union nut on the top segment if there are middle segments Use two 8 mm open end wrenches to tighten the union nut...

Page 38: ...nge on the nozzle is level Make sure that you use the applicable gasket for the flange and the process Align the gasket correctly on the flange facing of the nozzle Lower the probe carefully into the...

Page 39: ...wer the probe carefully into the tank i For more data on cable probes refer to How to install a cable probe in the tank on page 40 Use 36 mm wrench to attach the process connection to the tank Tighten...

Page 40: ...ove the process connection Hold the device 1 m 3 ft above the tank Unwind the probe carefully into the tank Figure 3 21 Wind cable probes and electrical cables carefully 1 Do not wind cable probes les...

Page 41: ...Figure 3 23 How to turn or remove the signal converter 1 Tool 5 mm Allen wrench not supplied for the lock screw on the signal converter 2 Cover for the coaxial hole on top of the process connection as...

Page 42: ...tice 3 Make sure that the wall support is correctly attached to the wall 3 7 8 How to install wall supports for devices with the sensor extension version S 1 Use marks on the wall to help you put the...

Page 43: ...pplied disassembled in the same box The weather protection can also be supplied as an accessory You must attach the weather protection when you install the device Figure 3 26 Equipment needed 1 Weathe...

Page 44: ...he weather protection clamp Tighten the lock ing nuts with a 10 mm socket wrench 3 Lower the weather protection cover onto weather protection clamp until the hole for the lock is in the slot at the fr...

Page 45: ...ing nuts with a 10 mm socket wrench 3 Lower the weather protection cover onto weather protection clamp until the hole for the lock is in the slot at the front of the cover 4 Put the R clip into the h...

Page 46: ...ip from the hole at the front of the weather protection cover 2 Remove the weather protection cover i End of the procedure Figure 3 29 How to open the weather protection INFORMATION Electrical install...

Page 47: ...voltage data on the nameplate DANGER Observe the national regulations for electrical installations DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex docu...

Page 48: ...h power supply terminals Terminals for electrical installation one output Figure 4 1 Terminals for electrical installation one output 1 Current output 1 2 Grounding terminal in the housing if the elec...

Page 49: ...e external grounding terminal at the bottom of the converter 4 Grounding terminal in the housing if the electrical cable is shielded CAUTION Use the applicable electrical cables with the cable glands...

Page 50: ...the housing if the electrical cable is shielded CAUTION Use the applicable electrical cables with the cable glands Current output Current output Current output Current output Make sure that the curre...

Page 51: ...m Allen wrench 2 Turn the cover counterclockwise with a strap wrench 3 Remove the cover 1 Loosen the lock screw with a 2 5 mm Allen wrench 2 Turn the cover counterclockwise with a strap wrench 3 Remov...

Page 52: ...e safety cord from the terminal compartment cover Put the terminal compartment cover adjacent to the housing 2 Remove the connector from the circuit board 3 Connect the electrical wires to the connect...

Page 53: ...evice has the optional switch output use a 4 wire electrical cable for the switch power supply connector and the output connector 4 Attach the connectors to the circuit board Tighten the cable entry g...

Page 54: ...rminal in the housing if the electrical cable is shielded 3 Location of the external grounding terminal on the wall support CAUTION Use the applicable electrical cables with the cable glands Make sure...

Page 55: ...n of the external grounding terminal on the wall support 5 Grounding terminal in the housing if the electrical cable is shielded CAUTION Use the applicable electrical cables with the cable glands Curr...

Page 56: ...mperature Use electrical cable with the applicable temperature rating for the operating conditions Ambient temperature range 40 80 C 40 176 F We recommend that the cable agrees with UL 94V 0 Dimension...

Page 57: ...on request 2 2 heat shrinkable sleeves for the jacket not supplied 3 8 ferrules for the end of the conductors not supplied 4 2 Faston connectors for the shield wires 5 Shield wire insulation 2 sleeves...

Page 58: ...a heat shrinkable sleeve on the jacket 4 4 3 How to connect the signal cable to the device Figure 4 14 How to prepare the signal cable DANGER Cables may only be connected when the power is switched o...

Page 59: ...re a signal cable supplied by the customer on page 57 4 Small slotted tip screwdriver not supplied Connections between the remote converter and the probe electronics housing Figure 4 16 Connections be...

Page 60: ...ted tip screwdriver Make sure that the electrical wires agree with the terminals For more data refer to the electrical schematic diagram in this section 5 Put the connector into the 4 pin socket 6 Att...

Page 61: ...wdriver Make sure that the electrical wires agree with the terminals For more data refer to the electrical schematic diagram in this section 5 Put the connector into the 4 pin socket Attach the Faston...

Page 62: ...uts or the switch output relay are only available if you send an order for a device with these options INFORMATION For more data about current output functions the switch function and related settings...

Page 63: ...te power supply to energize output 2 5 Device 6 Connector for the optional second output One current output and one switch output relay Figure 4 21 Electrical connections for non Ex devices one curren...

Page 64: ...rical data for device operation in hazardous locations refer to the related certificates of compliance and supplementary instructions ATEX IECEx etc You can find this documentation on the DVD ROM deli...

Page 65: ...to point to multi drop multi drop multi drop multi drop refer to HART network configuration on page 102 4 7 2 Point to point networks Signal cable for the remote version F 2 non Ex Ex i 6 12 1 0 24 0...

Page 66: ...PTIFLEX 8200 R01 en 4 7 3 Multi drop networks Figure 4 24 Multi drop network non Ex 1 Address of the device n 1 for multidrop networks 2 Address of the device 1 for multidrop networks 3 4 mA HART 4 Re...

Page 67: ...ifications given in the customer order 5 2 Operating concept You can read measurements and configure the device with A digital display screen optional A connection to a system or PC with PACTware You...

Page 68: ...shows Level measurements in normal mode the bar graph and value is shown refer to item 1 in the illustration Figure 5 1 Local display screen layout in Normal mode 1 Current output percentage bar graph...

Page 69: ...ed Installation is supported by a user friendly Wizard Install these software programs and equipment Microsoft NET Framework version 1 1 or later PACTware HART converter USB RS232 etc The Device Type...

Page 70: ...ation information for each device Support HART and FOUNDATION fieldbus devices Store and read process data Store and read diagnostic status information Help plan preventive maintenance to reduce a pla...

Page 71: ...n difficult process conditions To get access to supervisor menu refer to Protection of the device settings on page 102 For more data on menu items refer to Function description on page 79 Button Descr...

Page 72: ...isplay and an output function option It is shown if you included the interface measurement option in the customer order If the tank contains 2 liquids it gives the thickness of top product The layer m...

Page 73: ...perty of the product to be measured Also known as r DK and relative permittivity This can have an effect on the accuracy of the device DISTANCE CONV Distance conversion This is a display and an output...

Page 74: ...or menu CAUTION SIL approved devices SIL approved devices SIL approved devices SIL approved devices For data about critical device parameters refer to the Safety Manual INFORMATION It is not possible...

Page 75: ...Identification 2 2 0 Tests 2 3 0 Basic Parameters 2 4 0 Output 2 5 0 Application 2 6 0 Communication 2 7 0 Display 2 8 0 Conversion Table 2 9 0 Reset 2 10 0 History 3 0 0 Service n a Password locked...

Page 76: ...down to the sub menu level for example from menu 1 0 0 to sub menu 1 1 0 Enter the menu item Enter Esc Escape Go up to the menu level for example from sub menu 1 1 0 to menu 1 0 0 Go to Normal mode I...

Page 77: ...e functions of the buttons are given in the table that follows Function of buttons in menu items that have a list of parameters Lists of parameters in menu items Figure 6 2 Lists of parameters in menu...

Page 78: ...t STORE YES STORE YES STORE YES STORE YES or STORE NO STORE NO STORE NO STORE NO Push to accept or reject the new settings i The display goes back to Normal mode Values in menu items Figure 6 3 Values...

Page 79: ...Menu No Function Function description Selection list or range of values Default Auto Setup Give the time format date format time date probe length installation type tank etc tank height application t...

Page 80: ...Height The distance from the tank connecting flange face thread stop down to the bottom of the stilling well or the bottom process connection of the bypass chamber This function replaces Tank Height...

Page 81: ...itch Function Set Point Threshold Set Point Threshold Set Point Threshold Set Point Threshold Alarm Mode Alarm Mode Alarm Mode Alarm Mode and Hysteresis Hysteresis Hysteresis Hysteresis If Switch Swit...

Page 82: ...relay signal when the quantity of product in the tank is more than the threshold This function is available if Optional Optional Optional Optional Output Mode Output Mode Output Mode Output Mode is se...

Page 83: ...available if you included the Interface Capability option in the customer order You must also set Application Type to LEVEL INTERFACE MIXED LEVEL INTERFACE UNMIXED or INTERFACE FULLY SUBMERGED PROBE...

Page 84: ...ell Height Stilling Well Height Stilling Well Height Stilling Well Height and Internal Diameter Internal Diameter Internal Diameter Internal Diameter min max 0 0 99999 mm 25000 mm Stilling Well Height...

Page 85: ...C PRODUCT DIELECTRIC GAS CONVERTER TEMPERATURE SENSORTEMPERATURE 1 LEVEL Output Range I1 This menu item sets the limits of the output current range to 1 of the 2 available options standard limits 4 20...

Page 86: ...2 Make a selection from a list of output functions to scale the current values in relation to a given point usually the device process connection or the tank bottom The output current value is shown...

Page 87: ...o off This function is available if Optional Output Optional Output Optional Output Optional Output Mode Mode Mode Mode is set to RELAY and Switch Switch Switch Switch Function Function Function Funct...

Page 88: ...this option after delivery For more data speak or write to your supplier 1 5 1 Interface Capab A device option This function shows if the Interface Capability Interface Capability Interface Capabilit...

Page 89: ...D 0 32 COAX 1 65 CABLE 0 16 C W 0 79x3 94 CABLE 0 16 TUIRNBUCKLE CABLE 0 16 CHUCK CABLE 0 16 THREADED END CABLE 0 16 CRIMPED END CABLE 0 16 OPEN END CABLE 0 16 C W 2 36x0 79 3 1 INTERFACE LEVEL INTERF...

Page 90: ...ured value 3 5 4 6 8 10 12 14 16 18 20 or 22 mA 3 5 mA 2 2 2 Diagnostic This starts the hardware test Push and many times to show the functioning time converter temperature current on loop load curren...

Page 91: ...der 2 3 5 Tag Name The device has a code tag name to identify it If the tag name is given in the customer order data it will be set at the factory A maximum of 8 characters can be used TANK 01 2 3 6 D...

Page 92: ...8 20 5 22E 3 8 20 5 3 6E 4 20 HOLD 4 20 22E 4 20 3 6E 2 4 3 Scale 4mA I1 This function gives a measurement value to 4 mA output 1 min max 2 3 2 4 4 Scale 20mA I1 This function gives a measurement val...

Page 93: ...e I2 Output Range I2 Output Range I2 to 4 20 HOLD and the device senses a measurement error the value will stop at the last correct measurement This function is available if menu item 2 4 6 Optional O...

Page 94: ...product in the tank is more than the threshold This function is available if 2 4 6 Optional 2 4 6 Optional 2 4 6 Optional 2 4 6 Optional Output Mode Output Mode Output Mode Output Mode is set to RELAY...

Page 95: ...he flange facing or thread stop For more data refer to Thresholds and interference signals on page 109 Refer to the Default values for menu item 2 5 5 Interface Threshold table at the end of this sect...

Page 96: ...6 2 SV function This is the second measurement type shown on HART controllers Make a selection from the list LEVEL LEVEL CONVERSION DISTANCE DISTANCE CONV INTERFACE LEVEL INTERFACE CONVERSION INTERFA...

Page 97: ...e device settings on page 102 and 2 7 6 Contrast The contrast control for the display screen You can select a shade of grey between no contrast level 0 and black level 9 min max 0 9 6 2 7 7 Clock sett...

Page 98: ...the last incident in days hours minutes and seconds For more data about errors refer to Status and error messages on page 115 1 INTERFACE LEVEL INTERFACE CONVERSION INTERFACE DISTANCE INTERFACE DIST...

Page 99: ...obe Value given in the customer order or 2 3 1 TANK HEIGHT 2 3 4 PROBE LENGTH 1 Value given in the customer order or 2 3 1 TANK HEIGHT 2 3 2 BLOC DIST 50 2 Value given in the customer order or 2 3 1 T...

Page 100: ...relay sends an output signal when the switch function level distance volume current mA converter temperature etc is at a specified value It can also send a signal if an error occurs overfill level los...

Page 101: ...relay status goes back to off For example if Switch Function Switch Function Switch Function Switch Function is CURRENT mA Set Point Threshold Set Point Threshold Set Point Threshold Set Point Thresho...

Page 102: ...n by default If it is necessary to set this function to off refer to Function description on page 79 Supervisor menu menu item 2 7 4 Password Yes No 2 7 4 Password Yes No 2 7 4 Password Yes No 2 7 4 P...

Page 103: ...tput agrees with distance measurement when the output function is set to measure DISTANCE Menu items used for distance measurement are 2 4 1 Output Function I1 output 1 2 4 7 Output Function I2 option...

Page 104: ...EVEL Menu items used for interface level measurement are 2 4 1 Output Function I1 output 1 2 4 7 Output Function I2 optional output 2 2 3 1 Tank Height 2 3 2 Blocking Distance Use the tank bottom as t...

Page 105: ...ersion Setup 1 2 0 Conversion Setup 1 2 0 Conversion Setup procedure or the 2 8 0 Conversion Table 2 8 0 Conversion Table 2 8 0 Conversion Table 2 8 0 Conversion Table menu Each entry is a pair of dat...

Page 106: ...efault value 0000 00 Push to change the position of the cursor and then push and to change the value of each digit Push to go to the next step The cursor moves to the conversion value default value 00...

Page 107: ...reas Surfaces with curves Sudden changes in the cross section Refer also to the illustration that follows How to change values in a strapping table conversion table After you enter the 1 0 0 Advanced...

Page 108: ...can be found in boilers or tanks that contain water with saturated steam or super saturated steam How to unlock the Dynamic Gas phase Compensation mode Buy the activation code from your local sales o...

Page 109: ...ank make reflections These reflections go back up the probe to the signal converter The signal converter changes the reflections into voltage amplitudes Reflections from objects in the tanks are inter...

Page 110: ...be set lower than the amplitude of the interface signal It is measured in thousandths 1 1000 of the reference pulse amplitude value 1000 The device measures the distance from the process connection t...

Page 111: ...old are correct The device can find the level signal 6 The signal amplitude and the threshold are incorrect The device cannot find the level signal Figure 6 10 Signal intensity distance graph threshol...

Page 112: ...cannot find the level signal after you do the procedure in menu item 1 4 0 1 4 0 1 4 0 1 4 0 Application Setup Application Setup Application Setup Application Setup then you can also manually change t...

Page 113: ...ngth 2 3 4 Probe Length Enter the new value Push to go back to the sub menu level Push 4 to save settings Set the parameter to STORE YES and push How to decrease the length of cable probes and change...

Page 114: ...rocedure after you decrease the length of the probe For more data about the procedure refer to Function description on page 79 Figure 6 11 Dimensions of the counterweights 1 4 mm 0 16 single cable wit...

Page 115: ...is shown 7 When the status marker is on a number is shown NE 107 status Type of error Description Failure Error If an error message is shown in menu item 2 10 0 History 2 10 0 History 2 10 0 History...

Page 116: ...11 Error Sensor Hardware Failure 4 214 Error Interface Measurement Failure 1 501 Error Optional Output Failure Function check The device operates correctly but the measured value is incorrect This fau...

Page 117: ...2 2 Diagnostic Figure 6 13 Error record data 1 Error code for the error 2 Number of times the error occurred 3 Time since the last error record 2 days 18 hours 16 minutes and 43 seconds shown in this...

Page 118: ...tude of the reference signal converted to a digital sample 1000 5000 0 6000 If the device senses a hardware error give this data to your supplier Amplitude flange pulse Absolute amplitude of the flang...

Page 119: ...nsulation around the signal converter 103 Converter memory failure 1 The device s hardware is defective Replace the signal converter For more data refer to How to turn or remove the signal converter o...

Page 120: ...probe end threshold For more data refer to Thresholds and interference signals on page 109 Make sure that the signal converter is correctly attached to the probe For more data refer to How to turn or...

Page 121: ...the interface signal value in menu item 2 5 4 InterfaceThreshold 2 5 4 InterfaceThreshold 2 5 4 InterfaceThreshold 2 5 4 InterfaceThreshold and then adjust the interface threshold For more data refer...

Page 122: ...nimum limit for device operation 1 Measure the ambient temperature If the temperature does not stay in the correct range make sure that there is insulation around the signal converter Temperature 75 C...

Page 123: ...efer to How to turn or remove the signal converter on page 41 Remote field version Remote field version Remote field version Remote field version The removal and installation of the remote converter a...

Page 124: ...pection or repair please pay strict attention to the following points Due to statutory regulations on environmental protection and safeguarding the health and safety of the personnel the manufacturer...

Page 125: ...ce when it is returned Date Signature Stamp LEGAL NOTICE Disposal must be carried out in accordance with legislation applicable in your country Separate collection of WEEE Waste Electrical and Electro...

Page 126: ...FORMATION WEEE collection and dismantling centres and recycling operators You can find more data about the device in the Product Recycling Passport This document is available on request from the suppo...

Page 127: ...types 1 2 or 3 4 3 18 Brace 1 PA 66 19 Guide 1 EPDM 20 20 20 20 PCB for display screen PCB for display screen PCB for display screen PCB for display screen 1 3 21 Cover aluminium or stainless steel P...

Page 128: ...ched to the housing cover Remove the PCB 20 PCB 20 PCB 20 PCB 20 and the attached display screen display screen display screen display screen Remove the PCB 17 PCB 17 PCB 17 PCB 17 from the housing te...

Page 129: ...0 14 0 16 0 14 0 16 1 0 31 0 35 0 31 0 35 0 31 0 35 0 31 0 35 1 cover 20 cover 20 cover 20 cover 20 0 09 0 09 0 09 0 09 0 20 0 20 0 20 0 20 Ex d housing 24 Ex d housing 24 Ex d housing 24 Ex d housing...

Page 130: ...Ex d housing PCB Ex d housing PCB Ex d housing PCB Ex d housing 24 24 24 24 0 02 0 02 0 02 0 02 0 16 0 16 0 16 0 16 1 0 04 0 04 0 04 0 04 0 35 0 35 0 35 0 35 1 different metals and plastics sub assemb...

Page 131: ...silicone blocker 15 PA 66 brace 18 PA 66 Rubber gasket 3 0 02 0 04 EPDM gasket 19 EPDM Noble metals spring 9 0 02 0 04 CuBe2 brace 25 FR 4 brass CW614N M nickel finish PCB PCB 12 PCB 12 PCB 12 PCB 12...

Page 132: ...silicone blocker 15 PA 66 brace 18 PA 66 Rubber gasket 3 0 02 0 04 EPDM gasket 19 EPDM Noble metals spring 9 0 02 0 04 CuBe2 brace 25 FR 4 brass CW614N M nickel finish PCB PCB 12 PCB 12 PCB 12 PCB 12...

Page 133: ...s 2 5 kg 5 51 lb Weight of plastic parts 0 1 kg 0 23 lb 1 Dimensions Volume 0 34 dm 20 75 in 1 1 The sensor extension length will have an effect on the dimensions and weight Item Description Material...

Page 134: ...extension Remove the wall fitting 1 Remove the nut 2 the screws 8 and the screw 12 Remove the connectors 4 connectors 4 connectors 4 connectors 4 from the cable 11 cable 11 cable 11 cable 11 i You ca...

Page 135: ...rd the cable or collect the cable for Discard the cable or collect the cable for treatment This procedure must agree treatment This procedure must agree treatment This procedure must agree treatment T...

Page 136: ...connector 4 PTFE PTFE PTFE PTFE connector 7 connector 7 connector 7 connector 7 PEEK PEEK PEEK PEEK cable 11 cable 11 cable 11 cable 11 PE PVC PE PVC PE PVC PE PVC Rubber gasket 5 0 02 0 04 N A gaske...

Page 137: ...kg 17 20 24 69 lb 1 Weight of plastic parts 0 1 kg 0 23 lb weight of the cable 2 Dimensions Volume 1 9 2 3 dm 115 9 140 4 in 3 1 The options for the housing will have an effect on the dimensions and w...

Page 138: ...e tinned copper wire Wire tinned copper wire Wire tinned copper wire Wire tinned copper wire 24AWG 24AWG 24AWG 24AWG Insulation datalene Insulation datalene Insulation datalene Insulation datalene Cor...

Page 139: ...Ex d housing Remove the PCB 30 PCB 30 PCB 30 PCB 30 from the Ex d housing Remove the housing wall support 28 and the parts attached to the housing wall support If the device has the display screen opt...

Page 140: ...using 30 housing 30 housing 30 0 01 0 01 0 01 0 01 0 02 0 02 0 02 0 02 Probe electronics housing Probe electronics housing Probe electronics housing Probe electronics housing 31 31 31 31 0 06 0 06 0 0...

Page 141: ...gh 22 feedthrough 22 feedthrough 22 feedthrough 22 0 04 0 04 0 04 0 04 0 09 0 09 0 09 0 09 Ferrite rubber cables Ferrite rubber cables Ferrite rubber cables Ferrite rubber cables different metals and...

Page 142: ...e 29 PVC PE PVC PE PVC PE PVC PE Rubber gasket 3 0 05 0 11 EPDM gasket 19 EPDM Noble metals spring 9 0 05 2 0 11 2 CuBe2 brace 25 brass CW614N M nickel finish cable 29 cable 29 cable 29 cable 29 coppe...

Page 143: ...cable 29 PVC PE PVC PE PVC PE PVC PE Rubber gasket 3 0 05 0 11 EPDM gasket 19 EPDM Noble metals spring 9 0 05 2 0 11 2 CuBe2 brace 25 brass CW614N M nickel finish cable 29 cable 29 cable 29 cable 29...

Page 144: ...stant r of the product for example water has a high dielectric constant and reflects the pulse back to the signal converter at 80 of its original intensity The device measures the time from when the p...

Page 145: ...t in air V1 3 Time 2 The pulse is reflected 4 Time 3 The pulse goes up the probe at speed V1 5 Time 4 The converter receives the pulse and records the signal 6 The EM pulse moves at speed V1 7 Transmi...

Page 146: ...Figure 8 2 Level and interface measurement principle 2 liquids in the tank 1 Time 0 The electromagnetic EM pulse is transmitted by the converter 2 Time 1 The pulse goes down the probe at the speed of...

Page 147: ...rature 40 80 C 40 176 F Integrated LCD display 20 60 C 5 140 F if the ambient temperature is not in these limits the display switches off The device continues to operate correctly Storage temperature...

Page 148: ...nput and output Measured variable Time between the emitted and received signal Current output HART Current output HART Current output HART Current output HART Output 1 signal 4 20 mA HART or 3 8 20 5...

Page 149: ...ion Compact version II 1 2 G Ex ia IIC T6 T Ga Gb 2 II 1 2 D Ex ia IIIC T85 C T C Da Db 3 or II 1 2 G Ex ia db IIC T6 T Ga Gb 2 II 1 2 D Ex ia tb IIIC T85 C T C Da Db 3 Remote version converter Remote...

Page 150: ...IC T6 T Gc 2 Remote version converter Remote version converter Remote version converter Remote version converter Ex ia ia Ga IIC T6 T4 Gb or Ex ic ic IIC T6 T4 Gc Ex ia ia Da IIIC T85 C T135 C Db or E...

Page 151: ...T85 C T135 C or NI Class I Div 2 GPS ABCD T6 T4 NI Class II III Div 2 GPS FG T85 C T135 C Remote version sensor Remote version sensor Remote version sensor Remote version sensor IS Class I Div 1 GPS A...

Page 152: ...r Ex db ia ia Ga IIC T6 T4 Gb Ex ia tb ia Da IIIC T85 C T135 C Db Remote version sensor Remote version sensor Remote version sensor Remote version sensor Ex ia ia Ga IIC T6 T Ga 2 Ex ia ia Da IIIC T85...

Page 153: ...de operation HFT 0 SFF 93 for non Ex Ex i devices with one output 94 for non Ex Ex i devices with two outputs or 95 for Ex d devices type B device EMC Electromagnetic Compatibility EMC directive The d...

Page 154: ...ccuracy in TBF mode 20 mm 0 8 Minimum layer interface 50 mm 2 Resolution 1 mm 0 04 Repeatability 1 mm 0 04 Maximum rate of change at 4 mA 100 m min 328 ft min Operating conditions Min Max temperature...

Page 155: ...HASTELLOY is a registered trademark of Haynes International Inc 3 Kalrez is a registered trademark of DuPont Performance Elastomers L L C Sealing system Process seal material Process pressure range P...

Page 156: ...utput load Non Ex and Hazardous Location approved Ex i IS NI devices Figure 8 3 Non Ex and Hazardous Location approval Ex i IS NI minimum power supply voltage for an output of 22 mA switch output rela...

Page 157: ...Ex d XP DIP minimum power supply voltage for an output of 22 mA switch output relay option 30 mA at the terminals X Power supply U V DC Y Current output load RL 1 Output 1 4 20 mA HART 2 Output 2 4 20...

Page 158: ...N10 100 Class 150 600 graph of process pressure psig against process connection temperature F 1 Process pressure Ps barg 2 Process connection temperature T C 3 Process pressure Ps psig 4 Process conne...

Page 159: ...Figure 8 8 Operating limits for devices PN160 400 Class 900 2500 graph of process pressure psig against process connection temperature F 1 Process pressure Ps barg 2 Process connection temperature T...

Page 160: ...18 5 Bottom non linearity zone Bottom non linearity zone Bottom non linearity zone Bottom non linearity zone Bottom part of the probe with a lower accuracy of 30 mm 1 18 6 Bottom dead zone Bottom dea...

Page 161: ...is data refer to the measurement limits table For more data about the menu item refer to Function description on page 79 Probes r 80 r 2 5 Top 3 Bottom 6 Top 3 Bottom 6 mm inches mm inches mm inches m...

Page 162: ...non linearity zone Bottom non linearity zone Bottom non linearity zone Bottom part of the probe with a lower accuracy of 30 mm 1 18 5 Bottom dead zone Bottom dead zone Bottom dead zone Bottom dead zon...

Page 163: ...the level of a product You can adjust 2 3 2 Blocking Distance 2 3 2 Blocking Distance 2 3 2 Blocking Distance 2 3 2 Blocking Distance to agree with the dead zone for this data refer to the measuremen...

Page 164: ...ption or has an Ex d XP explosion proof approval the terminal compartment cover has a thread with a flame path Figure 8 11 Primary components 1 Signal converter From left to right Vertical Horizontal...

Page 165: ...P approved devices Dimensions mm Horizontal Vertical Non Ex Ex i IS Optional output Ex d XP Non Ex Ex i IS Optional output Ex d XP a a a a 191 258 147 210 b b b b 175 175 218 218 c c c c 127 127 153 1...

Page 166: ...second current output switch output relay option use the dimensions given for Ex d XP approved devices Dimensions mm a b c e f g h Non Ex Ex i IS 127 254 285 4 329 89 150 150 4 Optional output Ex d XP...

Page 167: ...has the second current output switch output relay option use the dimensions given for Ex d XP approved devices Dimensions mm a b c e f g h Non Ex Ex i IS 127 211 281 285 89 150 150 4 Optional output E...

Page 168: ...with compact version S Sensor extension with compact version S wall bracket wall bracket wall bracket wall bracket Figure 8 15 Wall bracket Dimensions mm a b c d e f Wall bracket 120 60 20 11 67 4 150...

Page 169: ...housing Figure 8 16 Remote version F remote converter housing INFORMATION If the device has the second current output switch output relay option use the dimensions given for Ex d XP approved devices D...

Page 170: ...b b 5 59 5 59 c c c c 5 08 5 08 Type of housing Weights Aluminium housing Stainless steel housing kg lb kg lb Non Ex intrinsically safe Ex i IS Non Ex intrinsically safe Ex i IS Non Ex intrinsically s...

Page 171: ...l system 3 Flange with single ceramic process seal system 4 Flange with double ceramic process seal system Process connection Process seal system Dimensions mm h L Threaded connection Single Ceramic 2...

Page 172: ...overall dimensions 1 Single rod 8 mm 0 32 2 Single cable 4 mm 0 16 3 Single rod 8 mm 0 32 segmented version INFORMATION Probe length L includes the length of the counterweight Probes Dimensions mm L...

Page 173: ...ndard counterweight 2 Threaded end 3 Crimped end 4 Open end 5 Turnbuckle 6 Chuck n n t t n n n t t v 1 2 3 4 5 6 Probe end type Dimensions mm n t v Counterweight 100 20 Threaded end 70 M8 Crimped end...

Page 174: ...and overall dimensions Figure 8 21 Coaxial probe options and overall dimensions Coaxial 42 mm 1 65 Probes Dimensions mm L min L max q t Coaxial 42 mm 600 1 6000 1 A shorter probe length is available o...

Page 175: ...Flange 4 0 71 0 8 8 156 5 Single rod 8 mm 0 32 single piece or segmented Single seal ceramic Threaded 2 0 2 5 4 4 5 5 0 41 1 0 28 1 Flange 3 5 70 0 7 7 154 3 Double seal ceramic Threaded 3 2 3 7 7 1...

Page 176: ...protection closed 4 Optional output Ex d XP Rear view with weather protection closed 5 Optional output Ex d XP Right side with weather protection closed 6 Optional output Ex d XP Front view with weat...

Page 177: ...sed 4 Optional output Ex d XP Front view with weather protection closed 5 Optional output Ex d XP Left side with weather protection closed 6 Optional output Ex d XP Rear view with weather protection c...

Page 178: ...t a digital signal on top of the 4 20 mA signal The connected device sends and receives digital signals that agree with the HART Protocol and sends analog signals at the same time Only 1 device can be...

Page 179: ...op mode refer to HART network configuration on page 102 9 4 HART device variables Interface level Interface Distance Interface Layer Interface Level Conversion Interface Distance Conversion and Layer...

Page 180: ...ts for the Field Communicator System card that includes the Easy Upgrade Option Field Communicator Easy Upgrade Programming Utility HART Device Description file For more data refer to the Field Commun...

Page 181: ...6 2 Operation 9 6 3 Parameter for the basic configuration Due to AMS requirements and conventions there are differences when operating the signal converter with AMS and operating using the local keybo...

Page 182: ...PDM manual section 13 Integrating devices For more data refer to readme txt You can find this file in the Installation Kit 9 8 2 Operation There can be differences between the names of menus in the SI...

Page 183: ...asured Values 1 Output HART Dynamic Vars 1 Primary 1 PV is 2 PV 3 PV PDQ 4 PV LS 2 Secondary 1 SV is 2 SV 3 SV PDQ 4 SV LS 3 Tertiary 1 TV is 2 TV 3 TV PDQ 4 TV LS 4 Fourth 1 QV is 2 4V 3 4V PDQ 4 4V...

Page 184: ...n Unit HART 8 manufacturer logo 2 Outputs Output 1 1 Output Function 2 Output Range 3 PV LRV 4 PV URV 5 Output Error Delay 6 Loop Current Mode Main Loop Test Current Output 1 Calibration 2 Output 2 1...

Page 185: ...tput 1 Calibration 2 Output 2 1 Optional Output Mode 2 Optional Current Output 1 Optional Output Function 2 Optional Output Range 3 LRV 4 URV Current Output 2 Test Current Output 2 Calibration 3 3 Opt...

Page 186: ...and Ul lage Conversion are shown if the device uses a conversion table Interface Conversion Conversion Layer and Interface Conver sion Layer are shown if the device uses a conversion table and has th...

Page 187: ...Rd Current Output PV rnge PV Loop current SV rnge SV Loop current Rd Measured Values Level Level PDQ LS Rd Distance Distance PDQ LS Rd Interface Interface PDQ LS Rd Interface Distance Int Dist PDQ LS...

Page 188: ...ion Outside Range Audio Signal Offset Outside Range Temperature Below 35 C Temperature Above 75 C Leak Detected Warning Sensor Temperature Too Low Sensor Temperature Too High Auto Setup Required Refer...

Page 189: ...Search Mode Attenuation Factor Bottom Blocking Distance Direct Bottom Blocking Distance TBF Option 1 Option 2 Option 3 Option 4 Option 5 Option 6 Option 7 Option 8 Option 9 Option 10 WHG Mode Referenc...

Page 190: ...itude Probe End Pulse Amplitude Refresh Measuring Mode Snapshot Mode Snapshot Size HART Variables Manufacturer Model Dev id Hardware rev Software rev Universal rev Fld dev rev Production Number Final...

Page 191: ...el PDQ LS Rd Distance Distance PDQ LS Rd Interface Interface PDQ LS Rd Interface Distance Int Dist PDQ LS Rd Layer Layer PDQ LS Rd Conversion Conv PDQ LS Rd Interface Conversion Int Conv PDQ LS Rd Con...

Page 192: ...or Interface Overfill Error Interface Empty Error Leak Detected Error Warning Maintenance Required Flange Lost Snapshot Invalid Auto Probe Length Invalid Reference Position Outside Range Audio Signal...

Page 193: ...mp unit TAG Outputs Output 1 Output Function Lev Output Range PV Lower Value PV Upper Value Output Error Delay Loop current mode Loop test Output Calibration I1 Output 2 Optional Output Mode Current O...

Page 194: ...Outputs Output 1 Output Function Lev Output Range PV Lower Value PV Upper Value Output Error Delay Loop current mode Loop test Output Calibration I1 Output 2 Optional Output Mode Current Optional Out...

Page 195: ...T6 T Ga Gb II 1 2 D Ex ia IIIC T85 C T C Da Db 2 2 ATEX II 1 2 G Ex ia db IIC T6 T3 Ga Gb II 1 2 D Ex ia tb IIIC T85 C T C Da Db 2 3 ATEX II 3 G Ex ic IIC T6 T Gc II 3 D Ex ic IIIC T85 C T C Dc 2 4 AT...

Page 196: ...T 2 2 2 wire 4 20 mA passive HART 4 20 mA passive 3 2 wire 4 wire 4 20 mA passive HART switch output relay 48 V DC 6 A Cable entry cable gland Cable entry cable gland Cable entry cable gland Cable ent...

Page 197: ...0 C 4 392 F Single ceramic process seal system with FKM FPM gasket L 1 320 barg 14 5 4641 psig 20 C 315 C 4 599 F Single ceramic process seal system with Kalrez 7075 gasket M 1 320 barg 14 5 4641 psig...

Page 198: ...15 counterweight 20 100mm HASTELLOY C 22 1 0 60 m 3 28 196 85 ft P Coaxial 42 mm 1 65 none 316L 1 4404 0 6 6 m 1 97 19 69 ft R Coaxial 42 mm 1 65 none HASTELLOY C 22 0 6 6 m 1 97 19 69 ft Sensor exten...

Page 199: ...Type B1 H L 1 DN50 PN160 Type B1 H M 1 DN50 PN250 Type B1 H N 1 DN50 PN320 Type B1 L G 1 DN80 PN40 Type B1 L H 1 DN80 PN63 Type B1 L K 1 DN80 PN100 Type B1 L M 1 DN80 PN250 Type B1 L N 1 DN80 PN320 Ty...

Page 200: ...J L 6 M 3 2500 lb RJ M 1 A 4 150 lb RF M 2 A 4 300 lb RF M 3 A 4 600 lb RF M 4 M 4 900 lb RJ M 5 M 4 1500 lb RJ M 6 M 4 2500 lb RJ P 2 A 6 300 lb RF R 2 A 8 300 lb RF JIS B2220 Flanges G U P 40A JIS 1...

Page 201: ...certification 2 If the device has a ceramic process seal system and a Kalrez gasket then T T1 For all other versions in Gas Groups T T3 If the device has a ceramic process seal system and a Kalrez gas...

Page 202: ...approval Ex approval Ex approval Ex approval 1 0 Without 1 ATEX II 1 2 G Ex ia IIC T6 T Ga Gb II 1 2 D Ex ia IIIC T85 C T C Da Db 2 2 ATEX II 1 2 G Ex ia db IIC T6 T3 Ga Gb II 1 2 D Ex ia tb IIIC T85...

Page 203: ...3 2 wire 4 wire 4 20 mA passive HART switch output relay 48 V DC 6 A Cable entry cable gland Cable entry cable gland Cable entry cable gland Cable entry cable gland 1 M20 1 5 without 2 M20 1 5 1 plast...

Page 204: ...haracters max 6 Weather protection stainless steel tag plate 18 characters max VFAC VFAC VFAC VFAC 4 0 0 0 0 0 0 0 0 0 Order code Order code Order code Order code 1 For more data refer to the Technica...

Page 205: ...ceramic process seal system with FKM FPM gasket S 1 320 barg 14 5 4641 psig 20 C 315 C 4 599 F Double ceramic process seal system with Kalrez 7075 gasket T 1 320 barg 14 5 4641 psig 50 C 150 C 58 302...

Page 206: ...1 DN40 PN100 Type B1 3 G M 1 DN40 PN250 Type B1 3 G N 1 DN40 PN320 Type B1 3 H G 1 DN50 PN40 Type B1 H H 1 DN50 PN63 Type B1 H K 1 DN50 PN100 Type B1 H L 1 DN50 PN160 Type B1 H M 1 DN50 PN250 Type B1...

Page 207: ...0 lb RF L 3 A 3 600 lb RF L 4 M 3 900 lb RJ L 5 M 3 1500 lb RJ L 6 M 3 2500 lb RJ M 1 A 4 150 lb RF M 2 A 4 300 lb RF M 3 A 4 600 lb RF M 4 M 4 900 lb RJ M 5 M 4 1500 lb RJ M 6 M 4 2500 lb RJ P 2 A 6...

Page 208: ...ctions before June 2009 3 Stainless steel tag plate 18 characters max XFAC XFAC XFAC XFAC 4 0 0 0 0 0 0 0 0 0 0 0 0 Order code Order code Order code Order code 1 Do not use with double rod double cabl...

Page 209: ...s for the housing 5 Cable gland M20 1 5 6 Sensor extension 50 ohm cable Item Description Quantity Part reference 1 Cover without LCD display aluminium 1 XFDA010100 Cover without LCD display stainless...

Page 210: ...0031100 Cable entry NPT Stainless Steel cQPSus 2 XF20031200 6 Sensor extension length 2 m 6 56 ft 2 1 XFDA040100 Sensor extension length 5 m 16 40 ft 2 1 XFDA040200 Sensor extension length 10 m 32 81...

Page 211: ...el Ex d XP 2 XF20030400 Cable gland M20 1 5 Brass non Ex Ex i IS 5 XF20030500 Cable gland M20 1 5 Stainless Steel non Ex Ex i IS 2 XF20030600 Cable entry NPT Brass non Ex GP Ex i 5 XF20030700 Cable en...

Page 212: ...using 7 Wall mounted bracket stainless steel Item Description Quantity Part reference 1 HMI service tool 12 languages English by default aluminium 1 1 XFDA010600 2 Viator RS232 HART converter 1 XF2002...

Page 213: ...surface of the top product 2 or more products Refer to the diagrams at the end of this section Electromagnetic compatibility Electromagnetic compatibility Electromagnetic compatibility Electromagnetic...

Page 214: ...ght interface distance Refer to the diagrams at the end of this section Layer Layer Layer Layer This is a display option It gives the thickness of top product The layer must be more than 50 mm or 2 fo...

Page 215: ...nk contents TDR TDR TDR TDR Time domain reflectometry TDR The principle used by the device to measure level and interface For more data refer to Measuring principle on page 144 Threshold Threshold Thr...

Page 216: ...re 10 5 Measurement definitions 1 1 Interface distance 2 Distance 3 Flange facing 4 Gas Air 5 Interface 6 Probe length L 7 Tank height 8 Ullage volume or mass Figure 10 6 Measurement definitions 2 1 L...

Page 217: ...NOTES 11 217 OPTIFLEX 8200 C F S www krohne com 06 2018 4006448901 MA OPTIFLEX 8200 R01 en...

Page 218: ...11 NOTES 218 OPTIFLEX 8200 C F S www krohne com 06 2018 4006448901 MA OPTIFLEX 8200 R01 en...

Page 219: ...NOTES 11 219 OPTIFLEX 8200 C F S www krohne com 06 2018 4006448901 MA OPTIFLEX 8200 R01 en...

Page 220: ...rvices Head Office KROHNE Messtechnik GmbH Ludwig Krohne Str 5 47058 Duisburg Germany Tel 49 203 301 0 Fax 49 203 301 10389 info krohne com KROHNE 06 2018 4006448901 MA OPTIFLEX 8200 R01 en Subject to...

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