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Summary of Contents for MDS-1100R Series

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Page 5: ...lower right side on the cover and at the left or right side of the footer region of each page 2019 Koden Electronics Co Ltd All rights reserved No part of this publication may be reproduced transmitted translated in any from by any means without the written permission of Koden Electronics Co Ltd The technical descriptions contained in this publication are subject to change without notice Koden ass...

Page 6: ...to installation 1 1 1 1 Installation precautions 1 1 1 2 Unpacking of components 1 1 1 3 Appearance verification of each unit and accessories 1 1 1 4 Selection of location for installation 1 1 1 4 1 Antenna Scanner unit 1 2 1 4 2 Control Box 1 3 1 5 Cable wiring and interconnection 1 3 1 5 1 Antenna Scanner unit 1 3 1 5 2 Control Box 1 3 Chapter 2 System configurations 2 1 2 1 Standard configurati...

Page 7: ...DS 1120R 3 27 3 5 Interconnection diagram of cable 3 28 3 5 1 242J158055x MDS 1103R 1105R 3 28 3 5 2 242J159098x MDS 1104R 1160R 1110R 1120R 3 29 3 5 3 CW 845 MDS 1106R 1112R 1125R 3 30 3 6 Installation of the Control Box 3 31 3 6 1 Control Box connector pinouts 3 32 3 6 2 Power supply wiring 3 33 3 7 Connecting the PC 3 34 3 7 1 Ethernet LAN interface cable connection 3 34 Chapter 4 Specification...

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Page 9: ...n with such a device must keep away from electromagnetic sources Specified power density and distance from antennas according to the provision as specified in IEC 60945 Transmission power antenna length 100 W m2 50W m2 10 W m2 4 kW 1 2 feet antenna Radome 0 6 m 1 0 m 2 0 m 4 kW 2 feet antenna Radome 0 8 m 1 2 m 2 6 m 4 kW 3 feet antenna 0 9 m 1 3 m 2 8 m 4 kW 4 feet antenna 1 0 m 1 4 m 3 1 m 4 kW ...

Page 10: ... to disconnect the power breaker of the onboard power source and the device Furthermore it is recommended to post the word of caution tag shown to be in a working state near the power switch of the device Caution against the dust Dust can temporarily cause distress to the respiratory system Take care not to inhale dust when cleaning the interior of the device It is recommended you wear a safety ma...

Page 11: ... pulse is stable then go to operation in longer pulse and repeat the similar step until the operation reaches to the final pulse condition Warning In accordance to EN55032 2015 this product is a class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures ...

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Page 13: ...lanning and implementation of cable laying and connection 8 Coordination after installation 1 2 Unpacking of components Unpack components and check that all items correspond with the description of the packing list When a discrepancy or damage has been found please contact the transportation insurance firm and follow procedures for searching for loss items and claim of expense 1 3 Appearance verif...

Page 14: ...detection performance relating to range of first detection and target visibility in sea clutter 2 Keep the surface of the Antenna Scanner unit platform horizontal as much as possible 3 The Antenna Scanner unit should be installed in front of large objects or exhaust stack to prevent a blind sector or the effects on the antenna by engine exhaust soot 4 Keep sufficient maintenance area 5 Keep safety...

Page 15: ...5 Cable wiring and interconnection 1 5 1 Antenna Scanner unit 1 The connecting cable between the Antenna Scanner unit and the Control Box should run apart from any other radio antenna cable or power cables of the other devices Do not lay the radar cable in parallel to the sea surface together with other cables These considerations are effective to prevent random radio interference between systems ...

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Page 17: ...mounting Antenna Scanner unit 4 6 Tapping screw TPT5x20U For mounting control box 4 7 Spare fuse SP MRD 109 111 See Spare parts list 1 set MDS 1104R No Name Type Comment Weight Length Quantity 1 Scanner unit RB806 4 kW 16 1 kg 1 Antenna RW701A 03 3 ft 5 0 kg RW701A 04 4 ft 6 0 kg RW701A 06 6 ft 8 0 kg 2 Control Box MDS 11R 2 6 kg 1 3 Connecting cable 242J159098B 15M With connectors on the both sid...

Page 18: ...al list 1 set 6 Tapping screw TPT5x20U For mounting control box 4 7 Spare fuse SP MRD 109 111 See Spare parts list 1 set MDS 1106R No Name Type Comment Weight Length Quantity 1 Scanner unti RB807 6 kW 18 1 kg 1 Antenna RW701A 04 4 ft 6 0 kg RW701A 06 6 ft 8 0 kg 2 Control Box MDS 11R 2 6 kg 1 3 Connecting cable CW 845 15M With connectors on the both sides 15 m 1 4 Power cable CW 259 2M With a conn...

Page 19: ...llation material list 1 set 6 Tapping screw TPT5x20U For mounting control box 4 7 Spare fuse SP MRD 109 111 See Spare parts list 1 set MDS 1125R No Name Type Comment Weight Length Quantity 1 Scanner unit RB809 25 kW 20 0 kg 1 Antenna RW701A 04 4 ft 6 0 kg RW701A 06 6 ft 8 0 kg RW701B 09 9 ft 12 0 kg 2 Control Box MDS 11R 2 6 kg 1 3 Connecting cable CW 845 15M With connectors on the both sides 15 m...

Page 20: ...rial list 1 set 6 Tapping screw TPT5x20U For mounting control box 4 7 Spare fuse SP MRD 109 111 See Spare parts list 1 set MDS 1110R No Name Type Comment Weight Length Quantity 1 Scanner unit RB718A 12 kW 18 0 kg 1 Antenna RW701A 04 4 ft 6 0 kg RW701A 06 6 ft 8 0 kg RW701B 09 9 ft 12 0 kg 2 Control Box MDS 11R 2 6 kg 1 3 Connecting cable 242J159098B 15M With connectors on the both sides 15 m 1 4 P...

Page 21: ...1A 06 6 ft 8 0 kg RW701B 09 9 ft 12 0 kg 2 Control Box MDS 11R 2 6 kg 1 3 Connecting cable 242J159098B 15M With connectors on the both sides 15 m 1 4 Power cable CW 259 2M With a connector on the single side 2 m 1 5 Installation material M12 BOLT KIT See installation material list 1 set 6 Tapping screw TPT5x20U For mounting control box 4 7 Spare fuse SP MRD 109 111 See Spare parts list 1 set ...

Page 22: ...4 Antenna Scanner unit M12 BOLT KIT No Name Specification Quantity Usage 1 Hexagon bolt B12X55U 4 Antenna Scanner unit 2 Nut N12U 8 Antenna Scanner unit 3 Plain washer 2W12U 8 Antenna Scanner unit 4 Spring washer SW12U 4 Antenna Scanner unit 5 Anti electro corrosive washer 56R7201M2 4 Antenna Scanner unit 6 Anti electro corrosive washer 56R7202M2 4 Antenna Scanner unit 7 Ferrite core GRFC 13 1 Ant...

Page 23: ...power 2 Fuse MF51NN250V5A N20 250V Normal type Tubular φ5 2 x 20 1 Motor power 3 Fuse FGMB 250V 0 8A Normal type Tubular φ5 2 x 20 1 High voltage power supply 4 Carbon brush 24Z125209B 1set Antenna motor For RB806 807 717A 718A 719A 2 4 Option list No Name Specification Comment Weight Dimension Quantity 1 Rectifier unit PS 010 5A fuse attached 3 5 kg 2 AC power cable VV 2D8 3M Without connectors o...

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Page 25: ... false echoes install the scanner at a position nearer to the ship s bow away from obstacles When installing the scanner on a mast position it in front of the mast If obstacles cannot be avoided for the ship s structural reasons refer to Shifting away from obstacles described below d Do not install the scanner near hot or heat generating items Do not install the scanner at a position where it may ...

Page 26: ... long distance shadow zones The radar cannot detect objects below the line of sight 3 3 Installation of the Scanner unit When you have decided the place of installation prepare the mounting bracket or platform as shown in Figure below If the surface of a platform or mounting base is not even insert appropriate fairing materials such as spacers etc between the antenna pedestal and the mounting surf...

Page 27: ...of the radome antenna do not use the putty The putty may deteriorate chemically the plastic material of the radome Specification of bracket thickness wise installation bolt In case of RB804 Thickness of bracket Bolt for fixing the antenna Material Remarks 4 to 11 mm 0 16 to 0 44 in M10x40 pitch 1 5mm stainless Included in accessories 11 to 19mm 0 44 to 0 75 in M10x45 pitch 1 5mm stainless Drawing ...

Page 28: ...toward the stern This makes it easier to perform the maintenance 1 Referring to the illustration below make holes of 14mm diameter on the installation side of platform 2 Place the Scanner unit at the specified position and fix it with four 12mm stainless bolts included in the installation material If the thickness of the bracket is 9 to 14mm the bracket can be installed with the supplied bolts If ...

Page 29: ...ainless 3 3 3 Installation of Antenna 1 Remove the protective cap covered on the output of the scanner unit rotational shaft 2 Remove four bolts tentatively fixed to the base of the Antenna and install the Scanner unit to the rotating base Match the direction of antenna radiation side KODEN mark side with the projection mark on the rotating base 3 Fix the aerial with four bolts removed in step 2 F...

Page 30: ...e Scanner unit thread it through the holder plate and fix it to the aerial with the screws 5 Connect the 7 pin connector of the cable to X11 of the printed circuit board and the 9 pin connector to X12 respectively 6 Install the shield cover At this moment install the shield of the cable in the groove using the shield cover But be careful for the cable not to be caught by the unit and the cover 7 I...

Page 31: ...d under the cable holder plate together with lug terminal after removing the edge portion of heat contraction tube of the antenna cable 6 Mount the TR unit after connecting the X1 and X2 connectors removed in 2 by fixing bolts 7 7 pin connector shall be connected to X11 of the TR unit 9 pin connector to X12 8 Antenna cable shall be clamped onto the TR unit Please make sure the antenna cable does N...

Page 32: ... is turned off 1 Remove back cover by loosening four fixing bolts Tool Wrench 13mm 2 Disconnect connectors P3 from J3 E61 120X Remove the two fixing bolts Tool Wrench 13mm PCB E61 120X P3 J3 Bolt Bolt 3 Pull out the TR unit remove the cable clamp TR unit Cable clamp 4 Disconnect connector P2 from J2 and P2 from J5 P2 J2 PCB E71 110X P2 J5 ...

Page 33: ... Wrench 8mm Remove the cable holding plate and rubber packing Cable holding plate Fixing bolt 8mm Rubber packing Cable inlet hole 8 Pull in the connecting cable into the scanner unit through the cable inlet hole Guide the cable to the cable holding plate 7 The connecting cable CW 845 xxM Blue tapes are wound as a mark on the cable Blue tape mark b Blue tape mark a Blue tape mark c Connecting cable...

Page 34: ...mark a 10 Attach cable holding plate and fix it with two bolts Tool Wrench 8mm Cable holding plate 11 Attach the ferrite core from blue tape b to 10cm end Blue tape mark b 12 Secure the ferrite core in place by using provided bands Note The ferrite core and the bands are included with the installation material Ferrite core Band Band ...

Page 35: ...ced in the far right under the motor 14 Clamp the cable by the cable clamp b Cable clamp b Cable clamp b Clamp the blue tape mark by the cable clamp c Blue tape mark c Cable clamp c 15 This picture is the view of the cable layout Clamp the blue tape mark c by the cable clamp c ...

Page 36: ...canner unit housing TR unit 16 Connect connector P2 to J2 and P4 to J5 PCB E71 110X P2 J2 PCB E71 110X P4 J5 17 Through the P4 to J5 to clamp A and B P4 J5 Clamp A Clamp B 19 Connect connectors P3 to J3 PCB E61 120X Fix the two fixing bolts Tool Wrench 13mm PCB E61 120X P3 J3 Bolt Bolt ...

Page 37: ...ew A and the screw B B Clamping band A Connecting cable Shield braid terminal Clamping band 21 Clamp the connecting cable by the clamping band and fix with screw A Fix the shield braid terminal with screw B 22 Connect connector P2 to J2 PCB E61 120x Connect the connectors P1 and P3 to J1 and J3 PCB E71 110X P3 J3 P2 J2 PCB E61 120X PCB E71 110X P1 J1 ...

Page 38: ...ake sure the radar system is turned off 4 Disconnect connector P2 from J2 E61 110X 1 Remove back cover by loosening four fixing bolts Tool Wrench 13mm 2 Disconnect connectors P3 from J3 E61 120X Remove the two fixing bolts Tool Wrench 13mm PCB E61 120X P3 J3 Bolt Bolt 3 Pull out the TR unit TR unit P2 J2 PCB E61 110X ...

Page 39: ...able inlet hole Guide the cable to the cable holding plate Cable holding plate Fixing bolt 8mm Rubber packing 7 The connecting cable CW 845 xxM Blue tapes are wound as a mark on the cable Blue tape mark b Blue tape mark a Blue tape mark c Connecting cable Cable inlet hole 5 This picture is the view of the inside of the scanner unit housing a Cable holding plate b Cable clamp b c Cable clamp c d Ca...

Page 40: ...0 Attach cable holding plate and fix it with two bolts Tool Wrench 8mm Cable holding plate 12 Secure the ferrite core in place by using provided bands Note The ferrite core and the bands are included with the installation material Band Band Ferrite core 11 Attach the ferrite core to side of the blue tape mark b Blue tape mark b Ferrite core ...

Page 41: ...mp b Ferrite core 15 This picture is the view of the cable layout Clamp the blue tape mark c by the cable clamp c Cable clamp d Cable clamp b Blue tape mark c Cable clamp c Clamp the blue tape mark by the cable clamp c 13 Tilt the cable with the ferrite core toward the cable clamp b Cable clamp b Ferrite core ...

Page 42: ...ct connectors P3 to J3 PCB E61 120X Fix the two fixing bolts Tool Wrench 13mm 16 Connect connector P2 to J2 PCB E61 110X P2 J2 PCB E61 110X 17 Hook the P2 to J2 to the clamp P2 J2 Clamp 18 Insert TR unit in the scanner unit housing TR unit PCB E61 120X P3 J3 Bolt Bolt ...

Page 43: ...d terminal with screw B Connecting cable Shield braid terminal Clamping band 20 Remove the screw A and the screw B B Clamping band A 22 Connect connector P2 to J2 PCB E61 120x Connect the connectors P1 and P3 to J1 and J3 PCB E61 110X P3 J3 P2 J2 PCB E61 120X PCB E61 110X P1 J1 23 Attach the back cover by tightening four fixing bolts Tool Wrench 13mm ...

Page 44: ...the radar system is turned off 4 Disconnect connector P2 from J2 E62 110X 3 Pull out the TR unit TR unit 2 Disconnect connectors P3 and P4 from J3 and J4 E61 120X Remove the two fixing bolts Tool Wrench 13mm P3 J3 PCB E61 120X Bolt Bolt 1 Remove the back cover by loosening four fixing bolts Tool Wrench 13mm P2 J2 PCB E62 110X ...

Page 45: ...he fixing two bolts Tool Wrench 8mm Remove cable holding plate and rubber packing Cable holding plate Fixing bolt 8mm Rubber packing 8 Pull into the inside of the scanner unit housing through the cable inlet hole Guide the cable to the cable holding plate Cable inlet hole 7 The connecting cable CW 845 xxM Blue tapes are wound as a mark on the cable Blue tape mark b Blue tape mark a Blue tape mark ...

Page 46: ...0 Attach cable holding plate and fix it with two bolts Tool Wrench 8mm Cable holding plate 12 Secure the ferrite core in place by using provided bands Note The ferrite core and the bands are included with the installation material Band Band Ferrite core 11 Attach the ferrite core to side of the blue tape mark b Blue tape mark b Ferrite core ...

Page 47: ...mp b Ferrite core 15 This picture is the view of the cable layout Clamp the blue tape mark c by the cable clamp c Cable clamp d Cable clamp b Blue tape mark c Cable clamp c Clamp the blue tape mark by the cable clamp c 13 Tilt the cable with the ferrite core toward the cable clamp b Cable clamp b Ferrite core ...

Page 48: ...ctor P2 to J2 PCB 62 110X P2 J2 PCB E62 110X 17 Hook the P2 to J2 to the clamp P2 J2 Clamp 19 Connect connectors P3 and P4 to J3 and J4 PCB E61 120X Fix the two fixing bolts Tool Wrench 13mm P3 J3 PCB E61 120X Bolt Bolt 18 Insert the TR unit in the scanner unit housing TR unit ...

Page 49: ...crew A and screw B A B Clamping band 21 Clamp the connecting cable by the clamping band and fix with screw A Fix the shield braid terminal with screw B Clamping band Connecting cable Shield braid terminal 22 Connect connector P2 to J2 PCB E61 120x Connect connectors P1 and P3 to J1 and J3 PCB E62 110X P2 J2 P1 J1 P3 J3 PCB E61 120X PCB E62 110X ...

Page 50: ...n 4 Shield braid terminal shall be fixed under the cable holder plate together with lug terminal after removing the edge portion of heat contraction tube of the antenna cable 7 Mount the TR unit after connecting the J3 and J4 connectors removed in 3 by fixing bolts 8 7 pin connector shall be connected to J2 of the TR unit 9 pin connector to J1 9 Antenna cable shall be clamped onto the TR unit Plea...

Page 51: ...d terminal shall be fixed under the cable holder plate together with lug terminal after removing the edge portion of heat contraction tube of the antenna cable 7 Mount the TR unit after connecting the J3 and J4 connectors removed in 3 by fixing bolts 8 7 pin connector shall be connected to J2 of the TR unit 9 pin connector to J1 9 Antenna cable shall be clamped onto the TR unit Please make sure th...

Page 52: ...TA Red 5 16 Blue thick 53V RTN DATA RTN Shield 4 15 Green thick 53V RTN 12V Orange thick 3 14 Shied V TRG RTN 2 13 Yellow thick 53V 24V Blue 1 12 Red thick 53V Description Cable color No 11 X12 10 Grey coax V TRG 9 Shield BP SHF RTN 8 Brown BP SHF 53V RTN Blue thick 7 7 53V RTN Green thick 6 6 Red DATA 53V Yellow thick 5 5 Shield DATA RTN 53V Red thick 4 4 Yellow GND GND Yellow 3 3 Orange thick 12...

Page 53: ...escription Cable color No DATA Red 5 24V Blue 1 2 3 Orange thick 12V 15 Green thick 53V RTN 16 Blue thick 53V RTN 13 Yellow thick 53V 14 Shied V TRG RTN 11 12 Red thick 53V 9 Shield BP SHF RTN 10 Grey coax V TRG 6 Red DATA 7 8 Brown BP SHF 5 Shield DATA RTN 2 Blue 24V 3 Orange thick 12V 53V RTN Green thick 6 53V RTN Blue thick 7 X12 250V Purple 1 1 Purple 250V 53V Red thick 4 4 Yellow GND 53V Yell...

Page 54: ...o 16 Blue thick 53V RTN GND Yellow 3 15 Green thick 53V RTN 2 14 Shied V TRG RTN 250V Purple 1 13 Yellow thick 53V Description Cable color No 12 Red thick 53V 10 Grey coax V TRG P2 11 V TRG Grey coax 9 9 Shield BP SHF RTN V TRG RTN Shied 8 8 Brown BP SHF BP SHF Brown 7 7 BP SHF RTN Shield 6 6 Red DATA DATA Red 5 5 Shield DATA RTN DATA RTN Shield 4 4 Yellow GND 24V Blue 1 1 Purple 250V 12V Orange t...

Page 55: ...cording to the thickness of the surface on which you are going to install the Control Box The hole diameter is different when using the bolts or the tapping screws When using tapping screws drill holes in a matched size When using bolts and nuts drill the holes of 6 mm 0 24 in diameter When you have finished install the pedestal part first and then the Control Box Dimensions of the fixing hole pos...

Page 56: ...ction 1 250V 2 24V 3 12V 4 GND 5 DAT R 6 DAT 7 N C 8 BP SHF 9 BP SHF R 10 V TRG 11 N C 12 SHIP S 13 SHIP S 14 V TRG R 15 SHIP S 16 SHIP S Power connector pinouts No Function 1 DC 2 DC 3 FG Control Box Product label Warning label Ethernet connector pinouts No Function 1 RD 2 RD 3 TD 4 Termination 5 Termination 6 TD 7 Termination 8 Termination 9 GND1 10 GND1 ...

Page 57: ...eptacle labeled POWER on the Control Box and connect to power supply as followings Details of the Power Supply cable connections Generator Switchboard Charger Storage Battery 24V Main switch panel Knife Switch with Fuses Control Box DC voltage reference points CAUTION Do not apply over 41 6V to Radar or Radar may be broken Typical power supply switch wiring To Control Box White Black Gray DC DC Gr...

Page 58: ...LAN cable straight type 2 m length From the Hub unit to the PC use a commercially available LAN cable straight type for connection Connection without the Ethernet Hub Use the standard LAN cable cross type 2 m length to connect the Control Box to the PC Ethernet LAN Interface Cable Connection Radome antenna RB803 805 4kW Ethernet Hub Transceiver RB806 4 kW RB807 717A 6 kW RB808 718A 12 kW RB809 719...

Page 59: ...PRF 0 08μs 2000Hz 0 15μs 1800Hz 0 3μs 1500Hz 0 5μs 800Hz 1 0μs 500Hz 0 08μs 2500Hz 0 25μs 2000Hz 0 5μs 1000Hz 0 7μs 700Hz 1 0μs 500Hz 1 0μs 450Hz 0 08μs 2000Hz 0 3μs 1600Hz 0 6μs 800Hz 0 8μs 600Hz 1 2μs 470Hz 1 2μs 400Hz IF center frequency 60MHz IF bandwidth 15MHz 3MHz Noise figure 6 5dB nominal Operating temperature 25 C to 55 C Wind force 100 knots relative Water resistance IPX6 IEC60945 Range ...

Page 60: ...1103R MDS 1105R MDS 1104R MDS 1106R MDS 1160R MDS 1112R MDS 1110R MDS 1125R MDS 1120R Power supply 21 6 to 41 6 VDC Power consumption 60W or less 70W or less 90W or less 110W or less 150W or less Warm up time 2 min 3 min 4 4 Compass Safe Distance Component Unit Type Name Standard Steering Antenna unit RB804 2 0 m 1 4 m RB805 2 0 m 1 4 m RB806 2 0 m 1 4 m RB807 2 0 m 1 4 m RB808 2 0 m 1 4 m RB809 2...

Page 61: ...ironmental specifications are as follows 1 Temperature and humidity Operating temperature Storage temperature Humidity Antenna unit 25 C to 55 C 77 C 93 3 at 40 C Control Box 15 C to 55 C 55 C 93 3 at 40 C 2 Vibration 2 5 Hz up to 13 2 Hz Amplitude 1mm 10 Maximum acceleration 7m s2 at 13 2 Hz 13 2 Hz up to 100 Hz Maximum acceleration 7 m s2 constant ...

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Page 63: ...A 2000 to 3000H M1458A RB719A 1000 to 2000H Geared motor VGKC12 25N50L2XT6 RB808 809 5000H 23G61668 RB806 807 717A 718A 719A 5000H Motor brush 24Z125209 RB806 807 717A 718A 719A 2000H Fan F614T 12MC RB809 719A 70000H 5 2 Regular service and cleaning up Periodic inspection and cleaning is essential to keep the radar system in the good working order for the life of the radar 5 2 1 Monthly inspection...

Page 64: ...ng the mounting screw The Antenna drive motor is located inside the lower side of the housing 2 Remove the old motor brush using the slotted screwdriver 3 Fit the screw to the slot and rotate slowly to counterclockwise Both of the brushes should be changed simultaneously 4 Insert new brushes and rig them with a reverse sequence Replacing the motor brushes Gently turn the screwdriver counter clockw...

Page 65: ...Fuse type and rating Application Type dimension mm Fuse characteristic Rating Main power Tubular φ6 4 x 30 Normal blow 15 A Modulator high voltage Tubular φ5 2 x 20 Normal blow 0 8 A Antenna drive motor Tubular φ5 2 x 20 Normal blow 5A Fuse locations Modulator High voltage Antenna Drive motor Main power ...

Page 66: ...Chapter 5 Maintenance MDS 1100R Series 5 4 0092642260 01 5 3 2 External view and dimensions RB804 RB805 Bow 255 10 1 16 Unit mm inch ...

Page 67: ...MDS 1100R Series Chapter 5 Maintenance 0092642260 01 5 5 RB806 RB807 717A Unit mm inch ...

Page 68: ...Chapter 5 Maintenance MDS 1100R Series 5 6 0092642260 01 RB808 718A RB809 719A Unit mm inch ...

Page 69: ...MDS 1100R Series Chapter 5 Maintenance 0092642260 01 5 7 MDS 11R Unit mm inch ...

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