Kodak X-Omat 1000 Service Manual Download

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HEALTH IMAGING

© Eastman Kodak Company, 2002

Confidential

Restricted Information

{ServiceManual}{Production}{HealthImaging}{ExternalAndInternal}

Publication No. 9B8949

10SEP02

Supersedes 9B8949

15JUN98

SERVICE MANUAL

for the

Kodak X-Omat

1000, 1000A and 1000J PROCESSOR

Service Code: 3482

Important

Qualified service personnel must do these procedures.

H164_0007HC

Summary of Contents for X-Omat 1000

Page 1: ...on ServiceManual Production HealthImaging ExternalAndInternal Publication No 9B8949 10SEP02 Supersedes 9B8949 15JUN98 SERVICE MANUAL for the Kodak X Omat 1000 1000A and 1000J PROCESSOR Service Code 3482 Important Qualified service personnel must do these procedures H164_0007HC ...

Page 2: ...000 PROCESSOR Serial No 0 1242 14 PROCESSOR BASE for 1000A PROCESSOR Serial No 483 and above and 1000 PROCESSOR Serial No 1243 and above 18 CROSSOVER 21 TOP COVER 22 DRYER BRACKET KIT 23 FEED TRAY and CONTROL BOX 24 PROCESSOR TANK SECTION for 1000A PROCESSOR Serial No 0 482 and 1000 PROCESSOR Serial No 0 1242 26 PROCESSOR TANK SECTION for 1000A PROCESSOR Serial No 483 and above and 1000 PROCESSOR ...

Page 3: ...R BOARD 71 Checking the DEVELOPER HEATER 71 Checking the DRYER HEATER 72 Checking the DRYER BLOWER 73 Checking the DEVELOPER PUMPS 74 Checking the FIXER PUMPS 75 Checking the WATER SOLENOID VALVE 76 Checking the COVER INTERLOCK SWITCHES 77 Checking the DRIVE MOTOR 77 Theory 79 Introduction 79 Film Processing and Functions of the PROCESSOR 79 Components of the PROCESSOR 81 Temperature Controls 81 D...

Page 4: ...4 10SEP02 9B8949 ...

Page 5: ...ditions that could cause damage to equipment or software data Possible damage from electrostatic discharge ESD This icon is used for conditions that could cause damage to the equipment Electrostatic discharge ESD is a primary source of equipment failure low productivity equipment repairs A person cannot feel a static charge of less than 3 500 V but 30 V can cause damage to components in the equipm...

Page 6: ... 066 071 051 052 066 054 055 056 059 060 061 062 063 064 065 076 077 079 103 251 252 262 057 078 058 263 081 062 063 063 063 057 066 060 060 H164_0054DCA 053 051 052 053 054 055 056 057 058 059 060 061 062 063 064 065 066 071 076 077 078 079 081 103 251 262 263 953 252 060 066 060 053 063 063 057 062 063 066 066 071 051 ...

Page 7: ...PACER DRIVE SIDE GROOVED 1 060 1E2060 SPACER RACK SUPPORT 1 061 1E2061 SPACER SHORT 1 062 1E2062 ROLLER DRIVE 1 063 1E2063 ROLLER DRIVE RUBBER 1 064 1E2064 COVER EVAPORATION 1 065 1E2065 GUIDE BOTTOM 1 066 1E2066 SPRING 066 1 071 1E2071 C RING 1 076 1E2076 GUIDE BOTTOM DEVELOPER 1 077 1E2077 PIN FIXED 1 078 1E2078 HANDLE EVAP COVER 1 079 1E2079 SPACER LARGE 1 081 1E2081 GEAR IDLE 1 103 1E2103 GEAR...

Page 8: ...53 071 H164_0055DCA 062 062 062 065 062 062 057 263 057 262 252 251 103 081 079 065 062 061 060 059 056 055 054 053 052 051 051 053 060 060 051 052 053 054 055 056 057 059 060 061 062 065 071 079 081 103 251 252 262 263 953 060 053 053 057 062 062 062 060 053 062 062 065 051 071 053 ...

Page 9: ...056 1E2056 PIN IDLE GEAR 2 057 1E2057 BAR REINFORCING EXIT 2 059 1E2059 SPACER DRIVE SIDE GROOVED 2 060 1E2060 SPACER RACK SUPPORT 2 061 1E2061 SPACER SHORT 2 062 1E2062 ROLLER DRIVE 2 065 1E2065 GUIDE BOTTOM 2 071 1E2071 C RING 2 079 1E2079 SPACER LARGE 2 081 1E2081 GEAR IDLE 2 103 1E2103 GEAR 2 251 1E2251 SIDE PLATE RACK NONDRIVE 2 252 1E2252 SIDE PLATE RACK DRIVE 2 262 1E2262 PIN IDLE 2 263 1E2...

Page 10: ...71 051 052 053 054 055 056 059 060 061 062 063 065 080 081 083 103 251 252 262 057 263 057 062 062 053 051 062 062 065 060 060 H164_0053DCA 051 052 053 054 055 056 057 060 061 062 063 065 071 080 081 083 103 251 252 262 263 953 060 062 062 057 060 059 065 053 051 062 062 071 ...

Page 11: ...57 BAR REINFORCING EXIT 3 059 1E2059 SPACER DRIVE SIDE GROOVED 3 060 1E2060 SPACER RACK SUPPORT 3 061 1E2061 SPACER SHORT 3 062 1E2062 ROLLER DRIVE 3 063 1E2063 ROLLER DRIVE RUBBER 3 065 1E2065 GUIDE BOTTOM 3 071 1E2071 C RING 3 080 1E2080 SPACER WASH RACK DRIVE 3 081 1E2081 GEAR IDLE 3 083 1E2083 GUIDE OUTLET 3 103 1E2103 GEAR 3 251 1E2251 SIDE PLATE RACK NONDRIVE 3 252 1E2252 SIDE PLATE RACK DRI...

Page 12: ...118 260 115 112 113 110 109 108 106 105 103 102 062 104 056 054 053 052 040 039 115 062 108 108 062 054 160 053 053 102 109 040 265 038 040 038 039 040 052 053 054 056 057 062 102 103 104 105 106 108 109 110 112 113 115 118 121 122 160 253 254 255 256 257 258 259 260 261 264 265 105 105 040 040 062 062 108 062 105 057 115 108 102 053 053 053 053 056 054 160 102 108 109 ...

Page 13: ... 4 105 1E2105 SPROCKET DRIVE 4 106 1E2106 SPRING COIL 4 108 1E2108 ROLLER DRIVE DRYER 4 109 1E2109 GUIDE DRYER 4 110 1E2110 COVER DRYER FRONT 4 112 1E2112 FITTING AIR ADJUSTMENT 4 113 1E2113 TUBE AIR 4 115 1E2115 ROLLER RUBBER 4 118 1E2118 PIN SPROCKET 4 121 1E2121 SPROCKET 4 122 1E2122 CHAIN DRIVE 4 160 1E2160 BUSHING DRYER 4 253 1E2253 SIDE PLATE DRYER DRIVE 4 254 1E2254 SIDE PLATE DRYER NONDRIV...

Page 14: ...6 504 503 501 502 426 425 404 313 312 282 280 279 278 275 244 243 231 230 229 228 225 224 223 220 219 217 216 214 213 164 163 157 156 153 136 035 011 136 164 544 036 168 169 167 011 015 030 035 036 136 153 156 157 163 164 167 168 169 213 214 216 217 219 220 223 224 225 228 229 230 231 243 244 275 278 279 280 282 307 312 313 348 349 404 425 426 503 504 505 506 507 508 511 512 519 543 544 548 164 13...

Page 15: ...E2219 BRACKET HINGE RIGHT 5 Special order part 220 1E2220 BRACKET HINGE LEFT 5 Special order part 223 1E2223 BRACKET DRYER BLOWER 5 Special order part 224 1E2224 DUCT DRYER 5 Special order part 225 1E2225 FITTING PLATE DRYER 5 Special order part 228 1E2228 NUT PLATE 5 Special order part 229 1E2229 FITTING PLATE SIDE COVER UPPER 5 Special order part 230 1E2230 FITTING PLATE SIDE COVER LOWER 5 Speci...

Page 16: ...07 1E2507 TERMINAL BLOCK TB51 5 508 1E2508 RELAY SOLID STATE 5 511 1E2511 THERMOSTAT OVERTEMPERATURE DRYER SW53 5 512 1E2512 FUSE HOLDER F51A F51 5 513 1E2513 FUSE F51A 15A 1000A 1000J PROCESSORS 5 514 1E2514 FUSE F51 8A 1000 PROCESSOR 5 519 1E2519 SENSOR DRYER TEMPERATURE SE52 5 535 1E2535 FAN VENTILATION FH51J 1000J PROCESSOR 5 536 1E2536 FAN VENTILATION FN51A 1000A PROCESSOR 5 537 1E2537 FAN VE...

Page 17: ...Illustrated Parts List 9B8949 10SEP02 17 ...

Page 18: ... 426 425 404 282 280 279 278 275 244 243 231 230 229 228 225 224 223 220 219 217 216 288 136 164 163 157 156 153 136 035 011 136 164 544 168 169 167 H164_0099ECA 301 228 287 286 320 330 005 011 015 030 035 136 153 156 157 163 164 167 168 169 216 217 219 220 223 224 225 228 229 230 231 243 244 275 278 279 280 282 286 287 288 301 307 320 330 348 349 404 425 426 501 502 503 504 505 506 507 508 511 51...

Page 19: ...der part 223 1E2223 BRACKET DRYER BLOWER 6 Special order part 224 1E2224 DUCT DRYER 6 Special order part 225 1E2225 FITTING PLATE DRYER 6 Special order part 228 1E2228 NUT PLATE 6 Special order part 229 1E2229 FITTING PLATE SIDE COVER UPPER 6 Special order part 230 1E2230 FITTING PLATE SIDE COVER LOWER 6 Special order part 231 1E2231 FITTING PLATE VENTILATION FAN 6 Special order part 243 1E2243 CO...

Page 20: ...07 1E2507 TERMINAL BLOCK TB51 6 508 1E2508 RELAY SOLID STATE 6 511 1E2511 THERMOSTAT OVERTEMPERATURE DRYER SW53 6 512 1E2512 FUSE HOLDER F51A F51 6 513 1E2513 FUSE F51A 15A 1000A 1000J PROCESSORS 6 514 1E2514 FUSE F51 8A 1000 PROCESSOR 6 519 1E2519 SENSOR DRYER TEMPERATURE SE52 6 535 1E2535 FAN VENTILATION FH51J 1000J PROCESSOR 6 536 1E2536 FAN VENTILATION FN51A 1000A PROCESSOR 6 537 1E2537 FAN VE...

Page 21: ...t 9B8949 10SEP02 21 Figure 7 CROSSOVER Figure 7 CROSSOVER Item Part No Description Notes 455 1E2455 DEVELOPER CROSSOVER 7 456 1E2456 FIXER CROSSOVER 7 058 1E2058 GUIDE STOP 7 H164_0047BC 058 H164_0047BCA 455 456 455 456 058 ...

Page 22: ...n Notes 152 1E2152 TOP COVER 8 Special order part 016 1E2016 MAGNET 8 Special order part 031 1E2031 HANDLE 8 Special order part 159 1E2159 STOPPER MAGNET 8 Special order part 234 1E2234 GUIDE UPPER BODY 8 Special order part H164_0075BC 016 159 031 031 H164_0075BCA 234 152 152 016 031 159 234 031 ...

Page 23: ...List 9B8949 10SEP02 23 Figure 9 DRYER BRACKET KIT Figure 9 DRYER BRACKET KIT Item Part No Description Notes 462 1E2462 DRYER BRACKET KIT 9 Includes 3 BRACKETS 4 SCREWS and one THUMBSCREW H164_0103HC 462 H164_0103HCA 462 ...

Page 24: ...0101ECA 154 293 293 166 155 202 529 291 184 186 204 271 530 180 272 203 158 180 201 183 570 920 292 920 569 569 199 528 534 526 509 573 200 527 523 154 155 158 166 180 183 184 186 201 202 203 204 271 272 291 292 293 509 523 526 527 529 530 534 569 570 573 293 569 528 920 180 920 199 200 ...

Page 25: ...IDE 10 Special order part 204 1E2204 BRACKET TRAY DRIVE SIDE 10 Special order part 271 1E2271 BRACKET CONTROL BD 10 Special order part 272 1E2272 BRACKET OPERATION BD 10 Special order part 291 1E2291 SPRING LOCK RIGHT SIDE 10 292 1E2292 SPRING LOCK LEFT SIDE 10 293 1E2293 PLATE FRICTION 10 509 1E2509 SWITCH DRYER TEMPERATURE SETTING SW56 10 523 1E2523 RELAY DRIVE MOTOR RY51 10 526 1E2526 CIRCUIT B...

Page 26: ...6 347 164 510 326 328 327 333 306 411 412 413 127 128 127 331 332 054 162 332 232 330 310 330 330 337 029 335 315 343 343 315 334 339 338 002 003 174 329 311 311 308 336 H164_0093ECB 002 003 026 027 029 054 126 127 128 129 130 143 144 151 162 164 171 173 174 175 176 206 207 208 211 212 218 232 236 237 240 308 309 310 311 315 326 327 328 329 330 331 332 333 334 335 336 337 338 339 343 346 347 401 4...

Page 27: ...E OVERFLOW FIXER 11 175 1E2175 PIPE OVERFLOW DEVELOPER 11 Special order part 176 1E2176 DRIVE SHAFT 11 Special order part 206 1E2206 SUPPORT RACK LEFT 11 Special order part 207 1E2207 FITTING PLATE MOTOR 11 Special order part 208 1E2208 BRACKET MOTOR 11 Special order part 211 1E2211 BRACKET PUMP 11 Special order part 212 1E2212 FITTING PLATE HEAT EXCHANGER 11 Special order part 215 1E2205 SUPPORT ...

Page 28: ... HOSE OVERFLOW 11 346 1E2346 TUBING DEVELOPER 11 347 1E2347 TUBING FIXER 11 401 1E2401 DRIVE MOTOR M51 11 411 1E2411 HEATER DEVELOPER H51A 1000A PROCESSOR 11 412 1E2412 HEATER DEVELOPER H51 1000 PROCESSOR 11 413 1E2413 HEATER DEVELOPER H51J 1000J PROCESSOR11 421 1E2421 RECIRCULATION PUMP DEVELOPER M52 11 422 1E2422 RECIRCULATION PUMP FIXER M53 11 1E2466 SCREWS NUTS and ASSORTED HARDWARE 11 Not vis...

Page 29: ...Illustrated Parts List 9B8949 10SEP02 29 ...

Page 30: ...1 330 211 518 306 164 176 143 571 212 151 173 321 171 215 144 322 162 054 240 236 208 401 338 350 294 344 003 002 206 572 218 237 295 026 129 207 127 128 126 130 232 027 127 H164_0094ECA 045 002 003 026 027 029 054 126 127 128 129 130 143 144 151 162 164 171 173 176 206 207 208 211 212 218 232 236 237 240 308 309 310 311 326 327 328 329 330 331 334 336 337 338 346 347 401 421 422 510 518 571 572 1...

Page 31: ...UCT FIXER 12 Special order part 176 1E2176 DRIVE SHAFT 12 Special order part 206 1E2206 SUPPORT RACK LEFT 12 Special order part 207 1E2207 FITTING PLATE MOTOR 12 Special order part 208 1E2208 BRACKET MOTOR 12 Special order part 211 1E2211 BRACKET PUMP 12 Special order part 212 1E2212 FITTING PLATE HEAT EXCHANGER 12 Special order part 215 1E2215 SUPPORT RACK RIGHT 12 Special order part 218 1E2218 B...

Page 32: ...7 TUBING FIXER 12 350 1E2350 HOSE OVERFLOW D F 12 401 1E2401 DRIVE MOTOR M51 12 Includes GEAR BOX 1E2002 411 1E2411 HEATER DEVELOPER H51A 1000A PROCESSOR 12 412 1E2412 HEATER DEVELOPER H51 1000 PROCESSOR 12 413 1E2413 HEATER DEVELOPER H51J 1000J PROCESSOR12 421 1E2421 RECIRCULATION PUMP DEVELOPER M52 12 422 1E2422 RECIRCULATION PUMP FIXER M53 12 1E2466 SCREWS NUTS and ASSORTED HARDWARE 12 Not visi...

Page 33: ...51 BUSHING RACKS 1 2 3 1E2052 GEAR DRIVE 1 2 3 4 1E2053 SPRING 053 1 2 3 4 1E2054 PIN HELICAL 1 2 3 4 11 12 1E2055 PIN GEAR 1 2 3 1E2056 PIN IDLE GEAR 1 2 3 4 1E2057 BAR REINFORCING EXIT 1 2 3 4 1E2058 GUIDE STOP 1 7 1E2059 SPACER DRIVE SIDE GROOVED 1 2 3 1E2060 SPACER RACK SUPPORT 1 2 3 1E2061 SPACER SHORT 1 2 3 1E2062 ROLLER DRIVE 1 2 3 4 1E2063 ROLLER DRIVE RUBBER 1 3 1E2064 COVER EVAPORATION 1...

Page 34: ... FRAME TRAY 10 1E2156 COVER SIDE 5 6 1E2157 CASE FAN 5 6 1E2158 BOX CONTROL 10 1E2159 STOPPER MAGNET 8 1E2160 BUSHING DRYER 4 1E2162 TUBE WATER SUPPLY 11 12 1E2163 SPACER DRYER DUCT 5 6 1E2164 SPACER TRANSFORMER 5 6 11 12 1E2166 BUSHING TRAY COVER 10 1E2167 ELECTRICAL COVER 5 6 1E2168 SUPPORT FEED END 5 6 1E2169 SUPPORT NON FEED END 5 6 1E2171 BELCHING DUCT DEVELOPER 11 12 1E2173 BELCHING DUCT FIX...

Page 35: ... 5 6 1E2231 FITTING PLATE VENTILATION FAN 5 6 1E2232 FILTER DRYER 11 12 1E2234 GUIDE UPPER BODY 8 1E2236 RUBBER PLATE DRIVE MOTOR LEFT 11 12 1E2237 RUBBER PLATE DRIVE MOTOR RIGHT 11 12 1E2240 SCREEN FILTER 11 12 1E2243 COVER HOSE FEED END 5 6 1E2244 COVER HOSE D F OVERFLOW 5 6 1E2251 SIDE PLATE RACK NONDRIVE 1 2 3 1E2252 SIDE PLATE RACK DRIVE 1 2 3 1E2253 SIDE PLATE DRYER DRIVE 4 1E2254 SIDE PLATE...

Page 36: ...R OVERFLOW OLD 11 1E2316 CONNECTOR OVERFLOW 12 1E2320 TUBE WASH DRAIN 6 1E2321 STAND PIPE DEVELOPER 12 1E2322 STAND PIPE FIXER 12 1E2326 HOSE DEVELOPER HEATER TO TANK 11 12 1E2327 HOSE DEVELOPER PUMP TO HEATER 11 12 1E2328 HOSE DEVELOPER HEAT EXCHANGER TO PUMP 11 12 1E2329 DEVELOPER HOSE 11 12 1E2330 FIXER HOSE SHORT 6 11 12 1E2331 HOSE FIXER 11 12 1E2332 HOSE WATER SUPPLY 11 12 1E2333 FIXER HOSE ...

Page 37: ...51 5 6 1E2505 CAPACITOR Z51 5 6 1E2506 INLET CONNECTION 5 6 1E2507 TERMINAL BLOCK TB51 5 6 1E2508 RELAY SOLID STATE 5 6 1E2509 SWITCH DRYER TEMPERATURE SETTING SW56 10 1E2510 THERMOSTAT DEVELOPER OVERTEMP SW52 11 12 1E2511 THERMOSTAT OVERTEMPERATURE DRYER SW53 5 6 1E2512 FUSE HOLDER F51A F51 5 6 1E2513 FUSE F51A 15A 1000A 1000J PROCESSORS 5 6 1E2514 FUSE F51 8A 1000 PROCESSOR 5 6 1E2518 SENSOR DEV...

Page 38: ...70 SPACER FILM SENSOR 10 1E2571 SWITCH COVER SW55 11 12 1E2572 SWITCH COVER SW54 11 12 1E2573 KNOB 10 1E2576 RELAY SOLID STATE SSR1 SSR6 DRIVE BOARD 10 1E2920 NUT 10 1E2953 E RING 1 2 3 1E2957 PIN WORM GEAR 12 9B8381 CLAMP HOSE ASSORTED SIZES 11 12 Numerical Index Part No Description Figure No ...

Page 39: ... 1E2220 BRACKET HINGE LEFT 5 6 1E2219 BRACKET HINGE RIGHT 5 6 1E2208 BRACKET MOTOR 11 12 1E2272 BRACKET OPERATION BD 10 1E2211 BRACKET PUMP 11 12 1E2275 BRACKET SWITCH 5 6 1E2278 BRACKET TRANSFORMER 5 6 1E2204 BRACKET TRAY DRIVE SIDE 10 1E2203 BRACKET TRAY NON DRIVE SIDE 10 1E2213 BRACKET VALVE 5 1E2160 BUSHING DRYER 4 1E2051 BUSHING RACKS 1 2 3 1E2166 BUSHING TRAY COVER 10 1E2505 CAPACITOR Z51 5 ...

Page 40: ...ER BELCHING DUCT 11 12 1E2167 ELECTRICAL COVER 5 6 1E2953 E RING 1 2 3 1E2535 FAN VENTILATION FH51J 1000J PROCESSOR 5 6 1E2537 FAN VENTILATION FN51 1000 PROCESSOR 5 6 1E2536 FAN VENTILATION FN51A 1000A PROCESSOR 5 6 1E2201 FEED TRAY 10 1E2154 FILM TRAY COVER 10 1E2035 FILTER 5 6 1E2232 FILTER DRYER 11 12 1E2503 FILTER EMI NF51 5 6 1E2225 FITTING PLATE DRYER 5 6 1E2212 FITTING PLATE HEAT EXCHANGER ...

Page 41: ...PPER BODY 8 1E2031 HANDLE 8 1E2078 HANDLE EVAP COVER 1 1E2308 HEAT EXCHANGER 11 12 1E2412 HEATER DEVELOPER H51 1000 PROCESSOR 11 12 1E2411 HEATER DEVELOPER H51A 1000A PROCESSOR 11 12 1E2413 HEATER DEVELOPER H51J 1000J PROCESSOR 11 12 1E2015 HEATER DRYER H52 1000 PROCESSOR 5 6 1E2005 HEATER DRYER H52A 1000A 1000J PROCESSORS 5 6 1E2127 HELICAL GEAR 50 HZ WHITE 11 12 1E2128 HELICAL GEAR 60 HZ BLACK 1...

Page 42: ...WER 11 12 1E2293 PLATE FRICTION 10 1E2425 PUMP REPLENISHMENT DEVELOPER M54 5 6 1E2426 PUMP REPLENISHMENT FIXER M55 5 6 1E2421 RECIRCULATION PUMP DEVELOPER M52 11 12 1E2422 RECIRCULATION PUMP FIXER M53 11 12 1E2523 RELAY DRIVE MOTOR RY51 10 1E2508 RELAY SOLID STATE 5 6 1E2576 RELAY SOLID STATE SSR1 SSR6 DRIVE BOARD 10 1E2062 ROLLER DRIVE 1 2 3 4 1E2108 ROLLER DRIVE DRYER 4 1E2063 ROLLER DRIVE RUBBE...

Page 43: ...COIL 4 1E2292 SPRING LOCK LEFT SIDE 10 1E2291 SPRING LOCK RIGHT SIDE 10 1E2121 SPROCKET 4 1E2105 SPROCKET DRIVE 4 1E2321 STAND PIPE DEVELOPER 12 1E2322 STAND PIPE FIXER 12 1E2159 STOPPER MAGNET 8 1E2168 SUPPORT FEED END 5 6 1E2169 SUPPORT NON FEED END 5 6 1E2206 SUPPORT RACK LEFT 11 12 1E2205 SUPPORT RACK RIGHT 11 1E2215 SUPPORT RACK RIGHT 12 1E2572 SWITCH COVER SW54 11 12 1E2571 SWITCH COVER SW55...

Page 44: ...309 TUBING 11 12 1E2346 TUBING DEVELOPER 11 12 1E2347 TUBING FIXER 11 12 1E2036 VALVE BLUE 5 1E2467 VALVE POPPET REPLENISHMENT PUMP 5 6 1E2030 VALVE RED 5 6 1E2011 VALVE SOLENOID WATER SL51 5 6 1E2453 WASH RACK AY complete 3 1E2027 WASHER 11 12 Alphabetical Index Part No Description Figure No ...

Page 45: ... the RACK AY on a flat surface with the top down Important Do not remove the 6 SCREWS 3 Loosen the 6 SCREWS on the 6 REINFORCING BARS at one end of the RACK AY only 4 Press down on the 2 SIDE PLATES to make uniform contact with the flat surface 5 Tighten the 6 SCREWS on the 6 REINFORCING BARS 6 Install the RACK AY H164_0041BC H164_0041BCA 2 SIDE PLATES 6 SCREWS 6 REINFORCING BARS RACK AY ...

Page 46: ...e top down Important The 4 SCREWS and the 4 REINFORCING BARS are not visible in the graphic 4 Loosen the 4 SCREWS on one end of the 4 REINFORCING BARS 5 Press down on the 2 SIDE PLATES to make uniform contact with the flat surface 6 Tighten 4 SCREWS on the 4 REINFORCING BARS 2 SCREWS on the FRONT COVER 2 SCREWS on the REAR COVER 7 Install the DRYER RACK into the PROCESSOR H164_0035HC H164_0035HCA ...

Page 47: ...t remove the SCREW 4 Loosen the SCREW on the TENSION SPROCKET 5 Adjust the tension of the CHAIN by moving the TENSION SPROCKET 6 Tighten the SCREW on the TENSION SPROCKET 7 Install the FRONT COVER on the RACK 8 Tighten the 2 SCREWS 9 Install the DRYER RACK into the PROCESSOR H164_0081HC tension increase decrease tension DRYER RACK SCREW 2 SCREWS TENSION SPROCKET H164_0081HCA FRONT COVER CHAIN ...

Page 48: ...position for 60 Hz frequency SW02 1 is in the ON position for 50 Hz frequency SW02 2 SW02 3 and SW02 4 are in the OFF position 4 Install the CONTROL BOX COVER See Removing the CONTROL BOX COVER E D C B A 9 8 7 6 5 4 3 21 0 F 9 SW02 SW03 SW04 SW05 SW06 SW07 SW08 SET ADD DEV TEMP DEV FIX WASH RPL F W T M 1 2 3 4 ON A 6 3 4 5 E F 2 0 1 C D B 8 7 1 2 3 4 ON H164_0001BC 1 0 2 5 4 3 7 8 6 9 3 2 9 1 0 8 ...

Page 49: ...D C 1 0 2 F E 5 4 3 6 A 9 F 0 1 2 3 4 5 6 7 8 9 A B C D E ON 4 3 2 1 DEV TEMP ADD SET SW05 SW04 SW03 H164_0038AC SW05 1 OFF Adjust SW03 Set Point Temperature Set Point Temperature 0 32 0 C 89 6 F 8 33 6 C 92 5 F 1 32 2 C 90 0 F 9 33 8 C 92 8 F 2 32 4 C 90 3 F A 34 0 C 93 2 F 3 32 6 C 90 7 F B 34 2 C 93 6 F 4 32 8 C 91 0 F C 34 4 C 93 9 F 5 33 0 C 91 4 F D 34 6 C 94 3 F 6 33 2 C 91 8 F E 34 8 C 94 ...

Page 50: ...et the developer replenishment rate b Adjust SW07 to set the fixer replenishment rate 3 Install the CONTROL BOX COVER See Removing the CONTROL BOX COVER Replenishment Rate SW04 Set point Add Subtract Temperature Set point Add Subtract Temperature 0 0 0 C 0 0 F 8 0 8 C 1 44 F 1 0 1 C 0 18 F 9 0 9 C 1 62 F 2 0 2 C 0 36 F A 1 0 C 1 8 F 3 0 3 C 0 54 F B 1 1 C 1 98 F 4 0 4 C 0 72 F C 1 2 C 1 32 F 5 0 5...

Page 51: ...he ON position 3 Select the replenishment for the Flooded Mode a Move SW05 4 to the ON position for Flooded replenishment at 50 of the operating mode rate b Move SW05 4 to the OFF position for Flooded replenishment at 25 of the operating mode rate Note When replenishment for the Flooded Mode is selected the REPLENISHMENT PUMPS will operate every 20 minutes 4 Install the CONTROL BOX COVER See Remov...

Page 52: ...mode or 15 V DC in the slow speed mode 2 Measure the voltage between P3 and P1 GND on the DRIVE BOARD with the DRYER BLOWER at high speed and at slow speed 3 Adjust VR1 to change the voltages 4 If you make adjustments check the high speed and slow speed voltages again H164_0037AC High Low Dryer Temperature Position Temperature Position Temperature LOW 35 C 95 F 8 51 C 124 F 1 37 C 99 F 9 53 C 127 ...

Page 53: ...Removing the CONTROL BOX COVER Possible damage from electrostatic discharge ESD 1 Remove 4 SCREWS CONTROL BOX COVER 2 Place the TAB into the SLOT 3 Install CONTROL BOX COVER 4 SCREWS H164_0104HC BOX COVER CONTROL 4 SCREWS TAB SLOT SWITCH SW02 H164_0104HCB ...

Page 54: ...sible damage from electrostatic discharge Be careful not to damage the FILM SENSOR CABLE 5 Remove 4 SCREWS CONTROL BOX COVER 6 Place the TAB into the SLOT 7 Disconnect CONNECTOR CN07 8 Remove 4 NUTS 4 WASHERS FEED TRAY H164_0072AC H164_0072ACA COVER TOP RACK DRYER RACK WASH RACK FIXER RACK DEVELOPER H164_0105GC H164_0105GCA 4 SCREWS SLOT TAB COVER CONTROL BOX BOX CONTROL 4 WASHERS 4 NUTS FEED TRAY...

Page 55: ...CESSOR up to prevent the top of the PROCESSOR from falling 12 Feed the HOSES into the PROCESSOR 13 Remove 2 SCREWS ELECTRICAL COVER Important Be careful not to bend the HOSES when you close the PROCESSOR 14 Close the PROCESSOR reverse Step 1 Step 13 HOSES HOSES 2 SCREWS WASH WATER OVERFLOW DRAIN AY top of PROCESSOR SCREW H164_0076ACA H164_0076AC H164_0073HC H164_0073HCB COVER ELECTRICAL SCREWS PRO...

Page 56: ...UAL 56 10SEP02 9B8949 Disconnecting the HOSES 1 Remove from the FITTING CLAMP HOSE SEALANT 2 Apply new SEALANT to the FITTING 3 Install to the FITTING HOSE CLAMP H164_0080AC H164_0080ACA HOSE CLAMP FITTING SEALANT ...

Page 57: ...Replacements 9B8949 10SEP02 57 Removing the DRYER H164_0085EC DRYER DUCT DRYER AY 2 SCREWS SPACER SCREW DRYER BLOWER BRACKET DRYER TEMPERATURE SENSOR 4 SCREWS H164_0085ECA PROCESSOR ...

Page 58: ...REWS for SPACER SPACER SCREW DRYER TEMPERATURE SENSOR 3 Lift the DRYER AY and tilt toward the front of the PROCESSOR to remove Removing the DRYER THERMOSTAT 1 Remove 2 WIRES 2 SCREWS DRYER THERMOSTAT 2 Discard the old DRYER THERMOSTAT 3 Install new DRYER THERMOSTAT 2 SCREWS 2 WIRES H164_0086AC H164_0086ACA THERMOSTAT DRYER 2 WIRES 2 SCREWS ...

Page 59: ... must have free rotation 3 Install new DRYER BLOWER 4 SPACERS 4 SCREWS 4 NUTS Removing the DRYER HEATER 1 Remove 2 SCREWS FITTING PLATE 2 WIRES 2 SCREWS DRYER HEATER 2 Discard the old DRYER HEATER 3 Install new DRYER HEATER 2 SCREWS 2 WIRES 2 SCREWS FITTING PLATE H164_0087AC 4 SPACERS 4 SCREWS 4 NUTS DRYER BLOWER H164_0087ACA H164_0088AC 2 SCREWS WIRES DRYER HEATER 2 SCREWS FITTING PLATE H164_0088...

Page 60: ...M BOARD 3 Discard the old I O BOARD 4 Install 10M BOARD on the new I O BOARD 4 SCREWS new I O BOARD 6 SCREWS CN12 CN11 CN08 CN07 CN06 CN05 CN04 CN02 CN01 CN1 CN5 5 Check that the SWITCHES are set correctly See Setting the Defaults of the SWITCHES 6 Install the CONTROL BOX COVER See Removing the CONTROL BOX COVER CN5 CN10 CN08 CN04 CN05 CN02 CN01 CN06 CN1 CN07 H164_0089AC CN12 CN11 I O BOARD 4 SCRE...

Page 61: ... Remove from the I O BOARD CONNECTOR CN1 CONNECTOR CN5 4 SCREWS 10M BOARD 3 Discard the old 10M BOARD 4 Install new 10M BOARD 4 SCREWS CONNECTOR CN1 CONNECTOR CN5 5 Install the CONTROL BOX COVER See Removing the CONTROL BOX COVER CN5 CN10 CN08 CN04 CN05 CN02 CN01 CN06 CN1 CN07 H164_0089AC CN12 CN11 I O BOARD 4 SCREWS 10M BOARD H164_0089ACB ...

Page 62: ...k scratches check and clean the ROLLERS in the DEVELOPER RACK For white marks check and clean the GUIDES between the ENTRANCE ROLLERS and the FIXER RACK If necessary install new GUIDES or ROLLERS Scratches at a 63 mm 2 56 in distance on the film in the direction of film transport The ROLLERS have scratches or are dirty For black scratches check and clean the ROLLERS in the DEVELOPER RACK For white...

Page 63: ...nt rate of the fixer is too low The FIXER REPLENISHMENT PUMP is malfunctioning The CHECK VALVE on the FIXER REPLENISHMENT PUMP is malfunctioning The fixer solution is old or contaminated Check the replenishment rate Install a new FIXER REPLENISHMENT PUMP Install a new CHECK VALVE Use new fixer Films are not dry The temperature of the DRYER is not correct An AIR TUBE in the DRYER RACK is not in the...

Page 64: ...rallel A RECIRCULATION HOSE is blocked The PROCESSOR is tilted The ROLLERS do not rotate correctly The ROLLERS are dirty Check the HOSES Level the PROCESSOR Check the RACKS and ROLLERS Clean the ROLLERS The High s INDICATOR illuminates continually The Ready INDICATOR is not illuminated The developer temperature is above the set point Wait until the PROCESSOR is ready The Ready INDICATOR blinks whe...

Page 65: ...Use the Fix BUTTON to select the preceding mode In some modes you can press the Run BUTTON to operate components The Service INDICATOR illuminates continually The Low t INDICATOR blinks The ALARM emits a beep The Ready INDICATOR is not illuminated The developer temperature circuit is malfunctioning Determine the cause of the malfunction Repair the circuit The Service INDICATOR illuminates continua...

Page 66: ...COVER 2 Place the TAB into the SLOT 3 Measure the DC voltages on the DRIVE BOARD 4 Are the voltages correct 5 Check FUSE F51 FUSE F2 FUSE F3 Position Approximate Voltage P1 GND to P2 5 V DC P1 GND to P4 24 V DC Yes No Advance to Step 15 Continue with Step 5 H164_0104HC H164_0104HCA BOX COVER CONTROL 4 SCREWS TAB SLOT I O BOARD DRIVE BOARD ...

Page 67: ... PINS 1 and 2 14 Does the voltage at NF51 match the site voltage 15 Install CONTROL BOX COVER 4 SCREWS Yes No Continue with Step 7 a Install new FUSES b Continue with Step 7 Position Approximate Voltage PIN 1 to PIN 2 8 V AC PIN 3 to PIN 4 24 V AC Yes No a Install a new DRIVE BOARD b Continue with Step 9 Continue with Step 9 Yes No Continue with Step 11 Advance to Step 13 Yes No a Install a new TR...

Page 68: ...e SWITCH SW02 5 Move DIP SWITCH SW02 4 to the ON position Warning Dangerous Voltage 6 Energize the PROCESSOR Note The PROCESSOR enters mode 1 The ALARM should emit 2 or 3 rapid beeps then emit 3 more long beeps If the ALARM does not emit the rapid beeps the I O BOARD is malfunctioning 7 If the ALARM emits a continual sound advance to Checking the TEMPERATURE SENSOR H164_0104HC BOX COVER CONTROL 4 ...

Page 69: ...PER HEATER DRYER HEATER 2 times 3 Checking the DRYER HEATER DRYER BLOWER 2 times 3 Checking the DRYER BLOWER DEVELOPER REPLENISHMENT and RECIRCULATION PUMPS 3 times 4 Checking the DEVELOPER PUMPS FIXER RECIRCULATION and REPLENISHMENT PUMPS 4 times 5 Checking the FIXER PUMPS WATER SOLENOID VALVE 5 times 6 Checking the WATER SOLENOID VALVE COVER INTERLOCK SWITCHES 6 times 7 Checking the COVER INTERL...

Page 70: ...ong beeps Important The resistance of the TEMPERATURE SENSORS should be approximately 5 4 k ohm at 22 C 75 F 3 If the ALARM emits a continual sound observe the CONTROL BOARD H164_0034AC FIX DEV RUN Rep Dev Temperature Low Ready High Service Yes No a The TEMPERATURE SENSORS are operating correctly b Continue with Step 3 Continue with Step 3 High s blinks Low t blinks a Check the DRYER TEMPERATURE S...

Page 71: ... 9 on the DRIVE BOARD will actuate for 0 2 seconds 4 Does LED 9 illuminate for 0 2 seconds 5 If LED 9 illuminates and the DEVELOPER HEATER does not actuate check the resistance of DEVELOPER HEATER H51 6 Is the resistance correct 7 Check that the resistance of DEVELOPER HEATER OVERTEMPERATURE THERMOSTAT SW52 is approximately 0 Ohms H164_0034AC FIX DEV RUN Rep Dev Temperature Low Ready High Service ...

Page 72: ... HEATER does not actuate check the resistance of DRYER HEATER H52 7 Is the resistance correct 8 Check that the resistance of DRYER HEATER OVERTEMPERATURE THERMOSTAT SW53 is approximately 0 ohms 9 Is the resistance correct Yes No Install a new DEVELOPER HEATER RELAY SSR51 Install a new DEVELOPER HEATER OVERTEMPERATURE THERMOSTAT SW52 H164_0034AC FIX DEV RUN Rep Dev Temperature Low Ready High Servic...

Page 73: ...inate check for control signals from the I O BOARD 6 Are the control signals correct 7 If LED 10 illuminates and the DRYER BLOWER does not operate check the voltage of the DRYER BLOWER 8 Are the voltages correct H164_0034AC FIX DEV RUN Rep Dev Temperature Low Ready High Service Signal Position on DRIVE BOARD Voltage DRYER ON P1 GND to PIN 5 on U1 0 1 V DC DRYER BLOWER HIGH P1 GND to PIN 11 on U1 0...

Page 74: ...RD 5 Does FUSE F1 have continuity 6 Check the output signal for the DEVELOPER PUMP CIRCUITS on the DRIVE BOARD 7 Are the voltages correct H164_0034AC FIX DEV RUN Rep Dev Temperature Low Ready High Service Yes No Continue with Step 4 a Check I O BOARD I O BOARD DRIVE BOARD CABLE b If necessary install a new part Yes No Continue with Step 6 a Install a new FUSE b Continue with Step 6 Signal Position...

Page 75: ...D 5 Does FUSE F1 have continuity 6 Check the output signal for the FIXER PUMP CIRCUITS on the DRIVE BOARD 7 Are the voltages correct H164_0034AC FIX DEV RUN Rep Dev Temperature Low Ready High Service Yes No Continue with Step 4 a Check I O BOARD I O BOARD DRIVE BOARD CABLE b If necessary install a new part Yes No Continue with Step 6 a Install a new FUSE b Continue with Step 6 Signal Position on D...

Page 76: ...D VALVE does not operate check the output voltages 6 Are the output voltages correct H164_0034AC FIX DEV RUN Rep Dev Temperature Low Ready High Service Position on the DRIVE BOARD RUN BUTTON Voltage P1 GND PIN 1 on U1 pressed 0 1 V DC P1 GND PIN 1 on U1 released 4 5 V DC Yes No Continue with Step 5 a Check I O BOARD I O BOARD DRIVE BOARD CABLE b If necessary install a new part Position on the DRIV...

Page 77: ...es the DRIVE MOTOR and illuminates LED 1 on the DRIVE BOARD 5 Does LED 1 illuminate 6 If LED 1 illuminates but the DRIVE MOTOR does not operate check the voltage of the DRIVE MOTOR 7 Is the voltage correct SWITCH Position Resistance SW55 PIN 1 and PIN 2 at CNP10 on the DRIVE BOARD Approximately 0 Ohms with the COVER installed Open circuit without the COVER SW54 PIN 1 and PIN 2 at CNP11 on the DRIV...

Page 78: ... voltage between PIN 1 and PIN 14 on DRIVE BOARD CONNECTOR CN2 approximately 100 V AC Yes No a Check RELAY RY51 COVER INTERLOCK CIRCUIT b If necessary install a new part a Check RELAY SSR1 on the DRIVE BOARD b If necessary install a new RELAY ...

Page 79: ...ESSOR uses 220 230 or 240 volt 50 60 Hz AC power The 1000A PROCESSOR uses 120 volt 50 60 Hz AC power The 1000J PROCESSOR uses 100 volt 50 60 Hz AC power Film Processing and Functions of the PROCESSOR H164_0043HC WASH RACK CROSSOVER FIX WASH FIXER RACK RACK DEVELOPER FIXER CROSSOVER DEVELOPER FEED TRAY WASH SECTION FIXER SECTION DEVELOPER SECTION DRYER PROCESSOR COVER PROCESSOR H164_0043HCB ...

Page 80: ...the continued developing of the visible image and removes unexposed silver halide crystals from the film FIXER FIXER TANK holds the fixer solution FIXER RACK has GEARS and ROLLERS to move the film through the fixer solution FIXER RECIRCULATION PUMP continually moves the fixer solution through the FIXER TANK FIXER REPLENISHMENT PUMP adds new fixer solution to the FIXER TANK from outside the PROCESS...

Page 81: ...ERATURE SENSOR DRYER HEATER The set point temperature of the DRYER can be adjusted by the operator using the DRYER TEMPERATURE CONTROL KNOB on the front of the PROCESSOR The DRYER HEATER includes DRYER BLOWER DRYER HEATER THERMOSTAT DRYER TEMPERATURE SENSOR Solution Developer H164_9009BC MICROPROCESSOR SENSOR TEMPERATURE OVERTEMP HEATER DEVELOPER PUMP RECIRCULATION DEVELOPER DEVELOPER TANK THERMOS...

Page 82: ...loper and fixer solution to the TANKS when the solutions are used in processing film REPLENISHMENT PUMPS move solutions to the TANKS from outside the PROCESSOR The replenishment system operates automatically when the film feeds into the PROCESSOR or the operator can press the Dev or Fix BUTTONS which manually starts one replenishment cycle of that system The replenishment rates are adjusted by ser...

Page 83: ...e DRYER Run BUTTON Manually starts one cycle of the film developing process and releases the PROCESSOR from the Standby mode Dev BUTTON Manually starts one cycle of the developer replenishment Fix BUTTON Manually starts one cycle of the fixer replenishment STATUS INDICATORS There are 4 STATUS INDICATORS on the PROCESSOR Service Indicates a malfunction of the PROCESSOR High s Indicates the develope...

Page 84: ...sly The operator inserts exposed film into the FEED TRAY When film is inserted into the FEED TRAY The FILM SENSOR releases the PROCESSOR from Standby Mode if necessary The ALARM emits a beep It will emit another beep when the PROCESSOR is ready for another film The Ready INDICATOR blinks The Ready INDICATOR illuminates continually when the PROCESSOR is ready to develop another film The DRIVE MOTOR...

Page 85: ...ted The developer temperature is below the set point The High s INDICATOR illuminates continually The Ready INDICATOR is not illuminated The developer temperature is above the set point The Service INDICATOR illuminates continually The Low t INDICATOR blinks The ALARM emits a beep The Ready INDICATOR is not illuminated The developer temperature circuit is broken The Service INDICATOR illuminates c...

Page 86: ...ion Date Publication No ECO No Changed Pages File Name Notes July 1997 9B8949 2504 470 All Pages sm3482_1_28jul97 book New Publication May 1998 9B8949 All Pages sm3482_1_15jun98 book Revised Dec 2001 9B8949 All Pages sm3482_1 book Revised 10SEP02 9B8949 98012 All Pages 9b8949 fm Revised Kodak and X Omat are trademarks ...

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