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FOREWORD

Thanks for your purchasing this motorcycle.
With the help of this manual, you will learn the
correct procedures of operation and basic knowledge of
maintenance and trouble shooting of the motorcycle. It
presents all the basic knowledge of maintenance and
trouble shooting of the motorcycle. It presents all
the details of the performance of this motorcycle to
you and the vehicle will make your life more relaxed
and happier.
In case any picture does not agree with the vehicle
physically, the latter shall prevail.

CAUTION.NOTE and MAIN POINTS

carry special mean-

ings and should be carefully reviewed.

!CAUTION

:The personal safety of the rider may be

involved,disregarding this information could result in
injury to the rider.

NOTE

:These instructions point out special service

procedures or precautions that must be followed to
avoid damaging the machine.

MAIN POINTS

This provides special information to make

maintenance easier or important instructions clearer

VIN AND ENGINE SERIAL NUMBER LOCATION

The VIN and/or engine serial number are used to

register the motorcycle . They are also use to assist
your dealer when ordering parts or special service
information.

The VIN is stamped on the front main beam of the
frame.

The engine serial number is stamped on the rear end

of the crankcase assembly

VIN. :

Summary of Contents for XT50QT-5

Page 1: ...carry special mean ings and should be carefully reviewed CAUTION The personal safety of the rider may be involved disregarding this information could result in injury to the rider NOTE These instructions point out special service procedures or precautions that must be followed to avoid damaging the machine MAIN POINTS This provides special information to make maintenance easier or important instru...

Page 2: ...AFE RIDING RIDING APPAREL 1 Loose fancy clothing can be uncomfortable and unsafe when riding your motorcycle Choose good quality motorcycle riding apparel when riding your motorcycle 2 most motorcycle accident fatalities are due to head injuries ALWAYS wear a helmet a face shield or goggles as well as boots gloves and protective clothing so does the passenger on your motorcycle 3 the exhaust syste...

Page 3: ...f many accidents Do not drive at a speed that the actual situation does not permit Particular care should be exercised at the level crossing of roads entrance and exit of parking lot or on the automobile lane During drive grasp the left handlebar by the left hand and the throttle twist grip by the right hand with feet on the footrests MODIFICATION any modification of the motorcycle or removal of t...

Page 4: ... 4 LOCATION OF PARTS ...

Page 5: ... 5 ...

Page 6: ... 6 1 Ignition switch stolen prevention lock 2 Electric starter switch 3 Lamp switch 4 Handlebar 5 Front brake lever 6 Right mirror 7 Fuel level indicator 8 The turn signals ...

Page 7: ... 7 9 speedometer lO Left mirror 11 Switch to change the far and near light 12 Rear brake lever 13 Turn signals switch l4 Horn button ...

Page 8: ...e fuel tank is empty or nearly so MAIN POINTS 1 The indicator will stop at E position when the ignition switch is turned to OFF position 2 place the motorcycle on the center stand to read the number of the left fuel THE TURN SIGNALS Turn the switch to LEFT or RIGHT position the turn signal will flash to advise the driver THE FAR LIGHT INDICATOR The indicator will be lit when the change light switc...

Page 9: ... engine 2 The engine is stopped 3 You can take the key down or put the key in LOCK it is locked 1 The handlebar are 1ocked you cannot change directions 2 You can take the key down or put the key in THE KEY TO THE HANDLE BARS Please lock the handlebar lock when you 1eave the motorcycle to avoid to avoid to be stolen 1 turn the handlebar to the left 2 put the key in from OFF position press and turn ...

Page 10: ... horn will loud MAIN POINTS Do not use the horn if un necessary THE CHANGEABLE SWITCH FOR THE FRONT LIGHT Use this switch you can change the light direction of the front lamp HI the high beam LO the low beam MAIN POINTS When there are cars before you or coming towards you in the night please use the LO switch THE START SWITCH This Switch is to start the engine Turn the switch to ON position and sq...

Page 11: ... the helmet in it 1 put the ignition key in the lock of the seat and turn to the right 2 Hold the seat from the back up and open the seat 3 Press the seat and the lock will be closed auto matically MAIN POINTS After the engine is started by pressing the ignition switch you can inspect the wiring diagram for the lights USING METHODS OF THE TRUNK NOTE 1 Hold the seat up slightly to see if the lock i...

Page 12: ...ure your engine give the best performance and decrease carbon accumulated and ensure the great lubricating effect Do not need to use other additives Yon can use the FC class engine oil instead according to the condition of our marketing service CAUTION for the structure and work principle are difference between 2T and 4T engine do not use the 4 stroke engine oil with your engine add the engine oil...

Page 13: ...lose the cover of the oil tank 7 Wipe off the gasoline outside the gasoline tank Forbid to store gasoline at home since it is very dangerous CORRECT DRIVING OPERATIONS STARTING METHOD OF THE ENGINE BEFORE STARTING 1 You must check the volume of oil and gasoline 2 Place the motorcycle on the center stand 3 Start the engine at left side of the motorcycle 1 Turn the ignition switch to ON position Ple...

Page 14: ... 14 2 Hold the front and rear levers MAIN POINTS The electric start will be un functional if the brake levers are not squeez ed 3 Don t rotate the throttle handlebar when pressing the start button ...

Page 15: ...d empty the battery please use the kick starter to start the engine after 3 seconds by the electric start or and then check the starting system 3 Please rotate the throttle handlebar 1 8 1 4round and then start the engine again if you can not ignite the engine 2 or 3 times Return the throttle handlebar after ignition ...

Page 16: ...rotate the throttle bar and start the engine for several times recommend starting by the kick starter After the gasoline is burnt water will be producted and leave in the exhaust pipe so in the cold areas note the problem of water becoming ice When the battery is out and can not start by the electric starter First confirm the following items then start again 1 Turn the ignition switch to ON positi...

Page 17: ...lease hold the back dress holder when you release or place the Center stand do not hold the back part of the seat 2 THE PROCEDURE TO DRIVE MOTORCYCLE Hold the handlebars with both hands sit on the seat from the left At this time The left foot stand on the ground squeeze the rear brake lever NOTE Don t rotate the throttle handle bar before starting 3 OBSERVE IF THE SURROUNDING IS SAFE Before starti...

Page 18: ...ly NOTE If rotate the handlebar Of throttle too much it may make the motorcycle run for ward suddenly ADJUST SPEED Adjust speed through rotating the handlebar of throttle Rotate accelerate it is better to rotate slowly Return It is better to return quickly USING METHOD OF THE BRAKES It is better to use the front and rear brake together ...

Page 19: ...er days especially wet ones requires extra Caution Braking distance double on a rainy day Stay off of the painted surface marks manhole covers and greasy appearing areas as they can be especially slippery Use extreme Caution at railway crossings and on metal gratings and bridges Whenever in doubt about road conditions slow down PAY ATTENTION TO WORKING CONDITION OF THE BRAKES AFTER WASHING OR DRIV...

Page 20: ... the motorcycle 3 Place the motorcycle on the center stand place the motorcycle on the center stand on the place where does not affect traffic 1 Ho1d the handlebar with the left hand and hold the tail part with the right hand 2 Press the lever of the center sand with the right foot and take the motorcycle up with the right hand NOTE Don t park the motorcycle on the soft ground or on a slope 4 Lock...

Page 21: ... 21 key with you when you leave ...

Page 22: ...ted Check the following items again 1 If there is fuel in the engine 2 Turn the ignition switch to ON position 3 Press the starting button while squeezing the brake 1evers Control the bars while turning the throttle Re start the engine after you have confirmed the above items THE START ENGINE UN ROTATE Press the button if the start engine does not rotate check 1 If the ignition switch is in the ON...

Page 23: ...orage PAY ATTENTION TOSECURITY WHILE INSPECTING NOTE 1 Place the motorcycle on the center stand on a wide and plat place 2 Avoid hurting from the heat of engine and exhaust pipe 3 If you inspect the drive performance drive in a safe place while paying attention to the surroundings INSPECTION ITEMS BEFORE DRIVING The driver should do the inspection before driving every day 1 The abnormal parts from...

Page 24: ...is abnormal check and adjust it by using the pressure gauge 0 more suitalbe less CAUTION The abnormal tire pressure and tire crack damages and abnormal wearing are the mail causes to make unfunctional turning and explode the tires Replace the tire when the tread depth is less than 1mm Replace the tire when crack or scratch occurs CHECK IF THE FUEL IS ENOUGH TO DRIVE TO DESTINATION Turn the ignitio...

Page 25: ... driving CHECK THE LAMP AND THE TURN SIGNALS 1 Start the engine and operate the lighting switch to see if the front lamp and rear 1amp are lit or not 2 operate the 1evers of the front and rear brakes to see if the brake indicator is lit or not 3 operate the switch of the turn signals to the left or the right signals are normal or not CHECK THE MIRRORS Check the mirrors by sitting on the seat to se...

Page 26: ... 4 Don t start the engine in a close room because of the noxious gas from starting the engine 5 If you inspect the drive performance drive in a safe place while paying attention to the surroundings 6 If you have found it abnormal Drive it after you have solved the problems bars up and down CHECK THE OPERATION PART Check if the front fork is bent or damaged Check if there is abnormal noises while s...

Page 27: ...on CHECK THE TIRES PRESSURE OF THE TIRES Check pressure with pressure meter when they anr cool Tire pressure front 175KPa Rear 225Kpa If the tires are abnormal please go to dealers service station or replace them CHECK THE AIR CLEANER ELEMENTS Check if it prevents air going through by the dirty air cleaner elements CAUTION 1 If the air cleaner elements are installed completely it will affect the e...

Page 28: ...ansmission leaks oil please go to service station CHECK THE LUBRICANT OF THE ENGINE Check the oil pump and the oil tank to see if there is on leakage If there is oil 1eakage p1ease ask dealer to check and maintain it CHECK THE LEVEL OF OIL OF THE ENGINE Take off the cover to check if the oil in the oil tank is enough If the oil is not enough please add the special 2 stroke oi1 CHECK LEAKAGE OF THE...

Page 29: ... should do some other simple adjustments replacements This manual will give some common and useful maintenance methods CAUTION Pay attention to safety when you maintain your motorcycle 1 select a safe place which is flat Wide and no dangers around 2 Maintain it when it stops 3 place the motorcycle on the center stand when maintaining 4 Use proper tools 5 Pay attention to the heat of the engine and...

Page 30: ... the indicator shows that it is out the using limits please go to the dealer s service station to replace it REPLACE THE FUSE Turn the ignition switch to OFF to check if the fuse is complete replace the fuse if it is blown The fuse is on the terminal of the battery the standard current flow is 15 A INSTALL AND ASSEMBLE THE FUSE Take the terminal from the battery and take off the fuse from the term...

Page 31: ...harger when charging 4 Charge the battery every 6 months when it is used for a 1ong time 5 If you use other charger except for the c1osed battery obey the following rules to prevent overcharging standard 0 25A 8hours Fast charge is forbidden PAY ATTENTION TO USING THE BATTERY The battery can have flammable gas if it is not used correctly injures and damages will happen 1 Fire is forbidden short ci...

Page 32: ...ct driving so make sure to assemble the air cleaner clement fixed 3 Aviod water entering the air cleaner element when washing the motorcycle 4 A torn air cleaner element must be replaced with a new one PARTS NEED PERIODICALLY REPLACEMENT With driving your motorcycles sometimes you can not judge some parts which can be used 1onger or not without external changes Under this case you must replace som...

Page 33: ...10mm Torque max 2 36N m 4500r min Dead weight 72kg Idling speed 1500r 100r min Payload 150kg Displacement of cylinder 49 2 ml Front wheel 3 00 10 Spark plug E5RTC Rear wheel 3 00 10 Spark plug gap 0 6 0 8mm Speed max 45km h Gap of air valve Inlakevalve 0 05mm Braking distance 4m 20km h Exhaust valve 0 08mm Climb ability 18 Ground clearance 130mm Capacity of gasoline tank 4 5L Ignition means CDI ...

Page 34: ... 34 ELECTRICAL DIAGRAM Transmission ratio Maximum transmission ratio 6 182 Minimum transmission ratio 2 143 Final reduction 13 247 ...

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