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Owner’s Manual

Read all precautions and instruc-
tions in this manual before using
this equipment.  

215-00013
10/04

Summary of Contents for 2250

Page 1: ...Owner s Manual Read all precautions and instruc tions in this manual before using this equipment 215 00013 10 04 ...

Page 2: ...ntents 2 Important Safety Information 3 Before You Start 4 Assembly 5 34 Weight Ratios 35 Weight Stack Sticker Placement 36 Cable View 37 38 Top View 39 Exploded View 40 41 Parts List 42 43 Warranty Information 44 ...

Page 3: ...ne We have trained service technicians on site to take care of you our valued customer REGISTRATION CARD To avoid unnecessary delays in warranty parts and to insure that a permanent record of your purchase is on file with our company be sure to send in the war ranty registration card or register on line at www keysfitness com within 10 days of purchase POWER SYSTEM SERIES Q U E S T I O N S CALL 1 ...

Page 4: ...e read the Owner s Manual and are familiar with safety information and precautions SAFETY PRECAUTIONS This Power System unit should only be used on a level surface and is intended for indoor use only Keys Fitness recommends an equipment mat be placed under the unit to protect the floor or carpet and for easier cleaning Wear comfortable good quality walking or running shoes and appropriate clothing...

Page 5: ...Assembly 5 Box 1 ...

Page 6: ...Assembly 6 Box 2 ...

Page 7: ...Assembly 7 Box 3 ...

Page 8: ...Assembly 8 Box 4 ...

Page 9: ...Assembly 9 Box 5 ...

Page 10: ...Assembly 10 Box 6 Box 7 Box 9 Box 11 Box 8 Box 10 ...

Page 11: ...Assembly 11 ...

Page 12: ...Assembly 12 ...

Page 13: ...Assembly 13 ...

Page 14: ...Step 1 Slide two Guide Rods 24 into Rear Frame A 1 and secure using two Washers 102 two Spring Washers 103 and two Allen Bolts 97 Repeat to complete Rear Frame B 128 assembly Assembly 14 Figure 1 A B ...

Page 15: ...eat Pad Support Receptacle 2 Secure the assembly in place using two Nylon Lock Nuts 104 four Washers 102 and two Bolt 153 Connect Pec Dec Mount 7 to Seat Pad Support Receptacle 2 using two Nylon Lock Nuts 104 two Washers 102 and two Bolts 94 Use one Washer 107 one Spring Washer 103 and one Bolt 93 to secure it at the top Attach Rear Frame B 128 to Rear Main Frame 121 using two Nylon Lock Nuts 104 ...

Page 16: ... top of Seat Pad Support Receptacle 2 Use three Washers 101 one Spring Washers 117 one Nylon Lock Nut 105 and two Bolts 98 to secure them on the bottom Next use three Nylon Lock Nuts 104 six Washers 101 and three Bolts 94 to secure the sides Figure 3 A ...

Page 17: ...es 37 five 5lb Plates 38 and the Top Plate 27 Note Number of weight plates may vary depending on your specific configuration Slide Main Top Beam 4 onto Main Upright A 3 and two Guide Rods 24 Secure to Main Upright A using two Nylon Lock Nuts 104 four Washers 101 and two Bolts 98 Next use two Washers 102 two Spring Washers 103 and two Bolts 97 Assembly 17 Figure 4 ...

Page 18: ...ain Upright A 3 by sliding Shaft 74 into the assembly Secure the assembly using two Screws 84 Attach Press Arm 6 to Press Arm Support 5 by sliding Shaft 73 into the assembly Use two Screws 84 to secure Shaft 73 in place Assembly 18 Figure 5 ...

Page 19: ...sing one Big Washer 76 one Washer 102 one Spring Washer 103 and one Allen Bolt 97 Slide Pec Dec Handlebar 19 onto the top of the Right Pec Dec Arm 8 and secure using one Chrome Washer 106 one Washer 102 one Spring Washer 103 and one Allen Bolt 97 Repeat this step to complete the Left Pec Dec assembly Figure 6 ...

Page 20: ...uts 104 four Washers 102 and two Bolts 95 Slide Side Top Beam A 122 onto Main Upright B 123 and secure using two Nylon Lock Nuts 105 four Washers 101 and two Bolts 98 Secure the Side Top Beam A 122 to the side of Main Top Beam 4 using two Nylon Lock Nuts 104 four Washer 102 and two Bolts 153 Figure 7 ...

Page 21: ...rs 102 and two Bolts 153 Attach Leg Extension 10 to Seat Pad Support Receptacle 2 using Shaft 72 one Washer 119 one Spring Washer 115 and one Allen Bolt 118 Slide Foam Frame w Shaft 11 through Leg Extension 10 Attach Foam Frame w o Shaft 12 to Foam the end of Foam Frame w Shaft 11 Insert Slip Tension Pin 80 through the hole where the both foam frames meet Note You may need to use a rubber mallet t...

Page 22: ... Frame 121 using two Nylon Lock Nuts 104 four Washers 102 and two Bolts 95 Attach Front Main Cross 131 to Base Frame 132 using two Nylon Lock Nuts 104 four Washers 102 and two Bolts 95 Connect Side Frame 125 to Front Main Cross 131 using two Washers 102 two Spring Washers 103 and two Bolts 93 Secure Side Frame 125 to Front Frame 124 using one Nylon Lock Nut 104 two Washers 102 and one Bolt 93 Figu...

Page 23: ...Slide the Circular Plate Assembly into and through Side Frame 125 Slide Cam 130 onto Circular Plate w Axle 134 and secure using Split Pin 146 Slide Extension 136 onto Circular Plate w Axle 134 and secure using one Chrome Washer 106 one Washer 102 one Spring Washer 103 and one Bolt 97 Figure 10 ...

Page 24: ...13 using two Washers 102 and two Allen Bolts 96 Slide the Seat Support Assembly into Seat Pad Support Receptacle 2 and secure by tightening Locking Pop Pin 52 Install the Telescope 14 to the Back Pad Support 16 and secure in place using one Nylon Lock Nut 105 two Washers 101 and one Bolt 99 Install the Tilting 15 to the Back Pad Support 16 and secure in place using one Nylon Lock Nut 105 two Washe...

Page 25: ...Plastic Washer 87 onto each end of Long Foam Tube 77 Next slide one Upholstered Roller Pad 42 onto each side of Long Foam Tube 77 and secure using two Big Plugs 65 Slide Long Foam Tube 77 through the hole in Main Upright B 123 Slide one Plastic Washer 87 onto each end of Long Foam Tube 77 Next slide one Upholstered Roller Pad 42 onto each side and secure using two Big Plugs 65 Figure 12 ...

Page 26: ...ify exact location of pulleys See Page 37 Cable View for more detail Start by threading cable end into Top Plate 27 You will need the following for installation Pulley 44 Qty 7 Cable 45 Qty 1 Nylon Lock Nut 104 Qty 7 Long Pulley Spacer 53 Qty 2 Longer Pulley Spacer 55 Qty 4 Adjustable Stopper 75 Qty 1 Bolt 90 Qty 2 Bolt 91 Qty 2 Bolt 93 Qty 1 Bolt 95 Qty 1 Bolt 154 Qty 1 Washer 102 Qty 14 Hex Nut ...

Page 27: ...e View for more detail Start by installing cable under the pulley at Leg Extension location You will need the following for installation Pulley 44 Qty 8 Cable 46 Qty 1 Nylon Lock Nut 104 Qty 8 Long Pulley Spacer 53 Qty 4 Longer Pulley Spacer 55 Qty 2 Short Pulley Spacer 54 Qty 2 Bolt 91 Qty 4 Bolt 92 Qty 1 Bolt 93 Qty 1 Bolt 94 Qty 1 Bolt 95 Qty 1 Washer 102 Qty 16 Pulley Bracket w Shaft 21 Qty 1 ...

Page 28: ...t completely and make sure all twisting is removed before installing Install Leg Press Cable Substitute 47 as detailed in Figure 15 Follow dotted lines to identify exact location of pulleys You will need the following for installation Cable Adapter 113 Qty 1 Longer Pulley Spacer 55 Qty 2 Cable 47 Qty 1 Bolt 95 Qty 1 Washers 102 Qty 2 Nylon Lock Nut 104 Qty 1 Figure 15 ...

Page 29: ...Dec Cable 49 as detailed in Figure 16 Follow dotted lines to identify exact location of pulleys See Page 37 Cable View for more detail You will need the following for installation Cable 49 Qty 1 Pulley 44 Qty 3 Pulley Bracket Block 22 Qty 1 Bolt 91 Qty 3 Washers 102 Qty 6 Nylon Lock Nut 104 Qty 3 Philip Screw 85 Qty 2 Figure 16 ...

Page 30: ...17 Follow dotted lines to identify exact location of pulleys See Page 38 Cable View for more detail You will need the following for installation Cable 139 Qty 1 Pulley 44 Qty 4 Pulley Bracket w Shaft 21 Qty 1 Bolt 91 Qty 2 Bolt 93 Qty 1 Figure 17 Bolt 95 Qty 1 Washers 102 Qty 8 Nylon Lock Nut 104 Qty 4 Long Pulley Spacer 53 Qty 2 Longer Pulley Spacer 55 Qty 2 ...

Page 31: ...ure 18 Follow dotted lines to identify exact location of pulleys See Page 38 Cable View for more detail You will need the following for installation Pulley 44 Qty 7 Small Pulley 18 Qty 2 Cable 140 Qty 1 Nylon Lock Nut 104 Qty 9 Washer 102 Qty 18 Spring Washer 103 Qty 1 Figure 18 Bolt 91 Qty 8 Bolt 95 Qty 1 Bolt 156 Qty 1 Bolt 141 Qty 2 Longer Pulley Spacer 55 Qty 2 ...

Page 32: ...to the Lat Cable 139 using two Gear Hooks 33 and Short Chain 35 Connect Ab Strap 40 or Lat Strap 34 to Mid Pulley Cable 46 using one Gear Hook 33 Connect Short Lat Bar 71 to Mid Pulley Cable 46 using two Gear Hooks 33 and Long Chain 32 Figure 19 ...

Page 33: ...ng Washers 103 four Allen Bolts 97 you installed in Step 4 and Step 8 Secure the bottom portion of the Weight Shrouds 20 to the unit using four Washers 119 and four Allen Bolts 118 Locate placard inside packing material and place it on either the right or left Weight Shroud 20 Figure 20 Note Tighten all hardware securely ...

Page 34: ...Assembly 34 Congratulations You have completed the assembly of your new KPS 2250 ...

Page 35: ...55 52 25 49 5 35 75 30 25 24 75 65 65 61 75 58 5 42 25 35 75 29 25 75 75 71 25 67 5 48 75 41 25 33 75 85 85 80 75 76 5 55 25 46 75 38 25 95 95 90 25 85 5 61 75 52 25 42 75 105 105 99 75 94 5 68 25 57 75 47 25 115 115 109 25 103 5 74 75 63 25 51 75 125 125 118 75 112 5 81 25 68 75 56 25 140 140 133 126 91 77 63 155 155 147 25 139 5 100 75 85 25 69 75 170 170 161 5 153 110 5 93 5 76 5 185 185 175 75...

Page 36: ...unit can be purchased with either a 200 LB or 250 LB weight stack Depending on which weight stack you have purchased will determine which weight stack sticker numbers will be used The weight stack images below show which weight stack sticker numbers are to be used on your weight stack Please note that these stickers should not be put on until the entire unit has been assembled and all bolts and nu...

Page 37: ...Cable View 37 ...

Page 38: ...Cable View 38 ...

Page 39: ...L 86 6 W 86 6 H 83 5 Top View 39 ...

Page 40: ...Exploded View 40 ...

Page 41: ...Exploded View 41 ...

Page 42: ... 24 223 00247 Guide Rod 4 73 230 00018 Shaft for Chest Press Adjustment 1 25 228 00085 Back Pad 1 74 230 00019 Shaft for Chest Press 1 26 228 00084 Seat Pad A 1 75 210 00097 Adjustable Stopper 1 27 228 00031 Top Plate 2 76 202 00145 Big Washer 56 5 10 5 5 2 28 202 00121 Screw Bolt M12 35 2 77 219 00031 Long Foam Tube 2 29 219 00276 Selector Rod 2 78 219 00281 Cable Retainer Bracket 1 30 206 00026 ...

Page 43: ... 210 00114 Pin Knob 1 113 210 00093 Cable Adaptor 1 143 210 00115 Spring 1 114 206 00137 Nylon Cover 1 144 206 00175 Long Rubber Bumper 1 115 202 00134 Spring Washer 8 1 145 202 00154 Allen Bolt M8 35 1 116 210 00091 Lubricant 1 146 210 00116 Split Pin 1 117 202 00135 Spring Washer 12 1 147 219 00309 Pulley Bracket Block A 1 118 202 00136 Allen Bolt M8 15 9 148 206 00176 Long Handle Grip 2 119 202...

Page 44: ...o obtain warranty service You must prepay any shipping charges export taxes custom duties and taxes or any other charges associated with transportation of the parts or Product In addition you are responsible for insuring any parts or Product shipped or returned You assume the risk of loss during shipment You must present Keys with proof of purchase documents including the date of purchase Any evid...

Page 45: ...Customer Service 1 888 340 0482 Keys Fitness 4009 Distribution Drive Suite 250 Garland TX 75041 www keysfitness com ...

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