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Use & Care Guide

®

Liquid Propane Gas Grill

Liquid Propane Gas Grill

Sears Model No.: 122.16500010

122.16501010

Kmart Item No.:  640-01345639-7

640-01345638-9

Safety

Parts

Use and Care

640-01345638-9

Grill Information Center

Missing Parts? Assembly Questions? 

This Grill is for Outdoor Use Only

Assembly

Version No.: 19000291A0

•Read and follow all Safety, Assembly, 

and Use and Care Instructions in this Guide
before assembling and cooking with this grill.

•Failure to follow all instructions in this Use and Care

Guide may lead to fire or explosion, which could result

Operation Problems? Before returning 
grill to store, call 1-800-913-8999.

Tools needed for assembly:

Adjustable wrench (not provided)

y

p

in property damage, personal injury or death.

j

(

p

)

Screwdriver (not provided)
7/16” Combination wrench (not provided)

SAVE THESE INSTRUCTIONS!

See our extensive assortment of outdoor living products on-line at

www sears com and www kmart com

www.sears.com and www.kmart.com

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

© 2010 Sears Brands, LLC 

Printed in China

Summary of Contents for 122.16500010

Page 1: ...ith this grill Failure to follow all instructions in this Use and Care Guide may lead to fire or explosion which could result Operation Problems Before returning grill to store call 1 800 913 8999 Tools needed for assembly Adjustable wrench not provided y p in property damage personal injury or death j p Screwdriver not provided 7 16 Combination wrench not provided SAVE THESE INSTRUCTIONS See our ...

Page 2: ...nless steel burner that rusts through will be replaced free of charge After the first year from the date of purchase you pay for labor if you wish to have it installed 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance DANGER If you smell gas All warranty coverage excludes ignitor batteries and grill part paint loss discoloration or rusting wh...

Page 3: ... plugs may result in leakage of propane LP gas tanks must be stored outdoors in a well ventilated area and out of reach of children Disconnected LP gas tanks must not be stored in a building garage or any other enclosed area Proper Placement and Clearance of Grill Never use your gas grill in a garage porch shed breezeway or any other enclosed area Your gas grill is to be used outdoors only at leas...

Page 4: ...Spiders and small insects occasionally help with this procedure refer to page 14 Item 4 of If Grill Still Fails To Light or call the Grill Information Center at 1 800 913 8999 Once you purchase the Repair Protection Agreement a 9 Unlimited service and no charge for parts and labor on all covered repairs 9 Product replacement up to 1500 if your covered product can t be fixed 9 Fast help by phone we...

Page 5: ... 500 60 0 700 F 50 1 50 250 3 50 D Cart Leg Foot 2pcs E Side panel Left 1pc F Cart Brace Left 1pc G Cart Leg Front Right 1pc H Cart Leg Back Right 1pc I Side panel Right 1pc J Cart Brace Right 1pc K Wheel Axle 1pc L Wheel 2pcs M Bottom Panel 1pc N Diagonal Bar Barrier 1pc O Front Panel 1pc P Tool Storage Front Panel 1pc Q Tool Storage Handle 1pc R Tool Storage Slide 2pcs 5 ...

Page 6: ...urner Front Panel 1pc W Side Shelf 1pc X Side Shelf Front Panel 1pc Y Bezel 1pc Z Control Knob 1pc ZA 1 5 Volt AA Size Alkaline Battery 1pc ZB Grease Tray 1pc ZC Grease Cup 1pc ZD Heat Diffuser 4pcs ZE Cooking Grid 2pcs ZF Warming Rack 1pc ZG Manual Lighting Stick 1pc 6 ...

Page 7: ...aration Before beginning assembly make sure all parts are present Compare parts with package contents list and diagram above If any part is missing or damaged do not attempt to assemble the product Contact customer service for replacement parts Tools required for Assembly Tools required for Assembly Phillips Screwdriver not included and Wrench not included Note The grill left and right sides of th...

Page 8: ...r to the package Contents and Hardware Contents on page 5 6 and 7 when assembling Grill Cart B C E 1 Grill Cart Assembly a Insert a Cart Leg Foot D into the Cart Leg Front Left B and into Cart Leg Back Left C See Fig 1 b Use 4 AA Round Head Screws and 4 BB Lock Washers to attach Side Panel Left E to Cart Leg Back Left C and Fig 3 to attach Side Panel Left E to Cart Leg Back Left C and Cart Leg Fro...

Page 9: ...heel L cone side facing Leg on each end of Axle G H Fig 6 Secure Wheels to Axle with previously removed Washers and Nuts See Fig 6 3 Bottom Panel Assembly a Use 4 FF Round Head Screws 4 DD Lock Washers and 4 GG Flat Washers to attach and securely tighten the bottom of the left cart legs B C to the Bottom Fig 7 the bottom of the left cart legs B C to the Bottom Panel M See Fig 7 b Repeat step 3a to...

Page 10: ... on grill exterior 6 Tool Storage Assembly O BB AA a Use 2 AA Round Head Screws and 2 BB Lock Washers to attach the Tool Storage Handle Q to Tool Storage Front Panel P See Fig 10 b Slide holes at bottom corners of Tool Storage Front Panel P over hinge pins on Front Right Cart Leg G and Front Left Cart Leg B as shown in Fig 11 Fig 10 AA BB c Use 2 AA Round Head Screws and 2 BB Lock Washers to secur...

Page 11: ...e ends of Slides to Cart Legs See Fig 12 7 Cart Beam Front and Cart Beam Back Assembly P a Use 4 AA Round Head Screws and 4 BB Lock Washers to connect the Cart Beam Front S to Front Left Cart Leg B and Front Right Cart Leg G See Fig 13 NOTE Attach Cart Beam so that flat surface in on Cart exterior Fig 13 C b Use 4 AA Round Head Screws and 4 BB Lock Washers to connect the Cart Fame Back T to Back L...

Page 12: ...Burner Shelf Assembly a Use 2 AA Round Head Screws and 2 BB Lock Washers to attach Side burner front panel V to Side Burner U See Fig 16 Fig 15 b Align the holes on Side Burner U with the holes on the side of Front Right Cart Leg G and Rear Right Cart Leg H and attach with 4 AA Round Head Screws and 4 BB Lock Washers See Fig 17 Note Do not fully tighten the four screws at this point c Align the ho...

Page 13: ...ach using 4 AA Round Head Screws and 4 BB Lock Washers See Fig 20 c Align the holes on Side Shelf W with the holes inside of Firebox and attach from inside of firebox using 2 CC Round X Firebox and attach from inside of firebox using 2 CC Round Head Screws and 2 DD Lock Washers See Fig 21 d Connect Side Shelf Front Panel X to Main Control Panel With 1 AA Round Head Screw 1 BB Lock Washer and 1 GG ...

Page 14: ...anel hole and then insert Side Burner Valve into hole in end of Side Burner Tube Place the Bezel Y over the Valve Control Stem and attach Bezel to Front Panel and Valve with previously removed 2 screws and washers See Fig 23 c Push Side Burner Control Knob Z onto Valve Control Stem Insert supplied Allen Key EE into set screw in Knob Fig 23 Stem Insert supplied Allen Key EE into set screw in Knob a...

Page 15: ...Panel 15 Installing Cooking Components Important Before cooking on your grill the first time wash cooking grids and cooking rack with warm soapy water Rinse and dry thoroughly Season with cooking oil regularly After cooking is completed turn ZC ZA Fig 27 cooking oil regularly After cooking is completed turn grill to HIGH setting for 3 to 5 minutes to burn off excess grease or food residue a Instal...

Page 16: ... to a full stop Fig 30 Do not use a wrench to tighten because it could damage the quick coupling nut and result in a hazardous condition result in a hazardous condition 6 Open tank valve fully counterclockwise once tank and regulator are securely connected Use a soapy water solution to check all connections for leaks before attempting to light your grill If a leak is found turn tank valve off and ...

Page 17: ...nnect fuel line from your grill and call 1 800 913 8999 or your gas supplier for repair assistance 5 Also apply soapy solution to the tank seams See USING THE SIDE BURNER 5 Also apply soapy solution to the tank seams See below If growing bubbles appear shut tank OFF and do not use or move it Contact an LP gas supplier or your fire department for assistance USING THE SIDE BURNER Inspect the gas sup...

Page 18: ...l still does not light you may need to purge air from the gas line or reset the regulator excess gas flow device Note This procedure should be done every time a new LP gas tank is connected to your grill To purge air from your gas line and or reset the To purge air from your gas line and or reset the regulator excess gas flow device Turn all control knobs to the OFF position Turn off the gas at th...

Page 19: ...g grids heat diffusers and grease tray from the grill 4 Remove the screws from the underside of each burner and lift the burners up and away from the gas valve orifice 5 U i b t tiff i i th h f h k i your next use However once a year you should give the entire grill a thorough cleaning to keep it in top operating condition Follow these steps 1 Turn all burner valves to full OFF position 2 Turn LP ...

Page 20: ...tion properly use the following check list before calling for service You should inspect the burners at least once a year or immediately after any of the following Troubleshooting You should inspect the burners at least once a year or immediately after any of the following conditions occur PROBLEMS WHAT TO DO Check to see if LP tank is empty Clean wires and or electrode by rubbing Grill won t ligh...

Page 21: ...aring can result in a ruined meal p g HIGH setting for 3 to 5 minutes Cooking Temperatures High setting Only use this setting for fast warm up searing steaks or chops and for burning food residue off the grill after cooking is complete Never use the HIGH setting for extended cooking Medium to Low Settings Most recipes specify medium to low settings including all smoking rotisserie cooking and for ...

Page 22: ... rise to the surface or until desired amount of doneness Do not leave hamburgers unattended since a fl ld i kl flare up could occur quickly Ribs 1 2 or full rack Medium 20 to 40 minutes Grill turning occassionally During last few minutes brush with barbecue sauce turn several times Hot dogs NA Medium 5 to 10 minutes Grill turning four times 2 4 minutes on each of four sides four sides Poultry Cut ...

Page 23: ... 100 200 300 C 400 500 600 700 F 50 150 250 350 01 02 57 03 05 05 50 51 52 53 54 55 56 06 07 08 12 13 14 15 46 47 09 49 10 11 15 17 16 41 42 43 44 45 46 18 09 48 28 18 24 19 22 25 28 20 40 23 26 39 38 29 21 25 27 31 31 32 33 34 36 30 30 37 36 34 35 23 ...

Page 24: ...046 Side Burner Cooking Grid 1 g 18 719R B 018 Cart Brace 2 47 719R B 047 Side Burner Lid 1 19 719R B 019 Cart Leg Rear Left 1 48 719R B 048 Grease Tray 1 20 719R B 020 Cart Leg Front Left 1 49 719R B 049 Grease Cup 1 21 719R B 021 Cart Leg Front Right 1 50 719R B 050 Main Burner Igniter Wire A 1 22 719R B 022 Cart Leg Rear Right 1 51 719R B 051 Main Burner Igniter Wire B 1 23 719R B 023 Gas Tank ...

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