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Kemppi PROMIG EVOLUTION 501, Technical Manual

The Kemppi PROMIG EVOLUTION 501 is a high-quality welding machine designed for professional use. For detailed instructions on how to operate and maintain this product, make sure to download the free Technical Manual from our website. Get your manual now and unlock the full potential of this powerful welding tool.

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TECHNICAL MANUAL FOR

PROMIG EVOLUTION

501, 501L, 511 & 530

 

(version 1.0)

Summary of Contents for PROMIG EVOLUTION 501

Page 1: ...TECHNICAL MANUAL FOR PROMIG EVOLUTION 501 501L 511 530 version 1 0...

Page 2: ...Contents Topic Page General maintenance 3 Control card A001 4 14 ProSync 50 15 16 Troubleshooting 17 19 Measurements 20 29 Main circuit diagrams 30 31 Notes 32...

Page 3: ...nd especially consumable parts like wire guide tubes feed rolls gear wheels etc Checking and testing of controlling components like switches and potentiometers Function testing Test welding NOTE Only...

Page 4: ...Control card A001 Layout EPROM D4 X5 X4 X3 X2 X6 X1 H3 H1 H2 1 10 X11 X12...

Page 5: ...control circuit If the LED is off there is a short circuit in the remote control circuit H3 SERIAL COMMUNICATION Indicates serial communication functioning in continuous state Blinking at the moment...

Page 6: ...ck X7 7 6 5 Factory setting X7 8 9 10 1 2 3 4 7 6 5 X7 8 9 10 1 2 3 4 Wire feeder 1 address 102 7 6 5 8 9 10 1 2 3 4 Wire feeder 2 address 105 X7 7 6 5 X7 8 9 10 1 2 3 4 Wire feeder 3 address 150 7 6...

Page 7: ...d by Gas Water selection switch 7 6 5 8 9 10 3 4 Output is linear according to potentiometer turning angle Output is linear according to control voltage Wire feeding 0 5V 0 18 25m min Voltage 0 5V 0 5...

Page 8: ...LSMIG ML panel Crater filling in 4T MC panel 4T procedure without panel X7 1 2 7 6 5 8 9 10 3 4 X7 1 2 No crater filling MC ML panel 2T procedure without panel 7 6 5 8 9 10 3 4 X7 1 2 7 6 5 8 9 10 3 4...

Page 9: ...k X7 7 6 5 X7 8 9 10 1 2 3 4 7 6 5 8 9 10 3 4 Wire feeding max speed 18 m min X7 1 2 7 6 5 8 9 10 3 4 X7 1 2 7 6 5 8 9 10 3 4 X7 1 2 Fe synergic MIG PULSMIG ML panel AlSi synergic MIG PULSMIG ML panel...

Page 10: ...ard A001 Jumper functions jumper block X10 software selection X10 Promig INOX software Promig Evolution software Promig software Promig Opel special software 10 11 X11 X10 10 11 X11 X10 10 11 X11 X10...

Page 11: ...s Error 2 Error 3 Torch switch is pressed down when the power source is already welding COOLER Error 4 COOLER Error 5 This error message appears if the the water gas selection switch has been turned i...

Page 12: ...does not start when start message is sent This error can be caused by following reasons for example Power source overheated Power source faulty Two wire feeders with same address jumpers 1 2 has been...

Page 13: ...is removed when Promig Evolution feeder is set to MIG mode Error code Error 2 4 is automatically removed in 5s if the trigger is not pulled The cause of this error code should be eliminated before ne...

Page 14: ...Control card A001 Arc ON OFF signal Arc on off signal can be used to control for example mechanization devices ON OFF...

Page 15: ...Use 3 5 x 9 5 mm screws included to the delivery Connect connector XW502 6 pole from the XW501 to the connector X2 on the synchronisation card A002 Connect connector XW503 12 pole to the connector X1...

Page 16: ...Prosync 50 6263121...

Page 17: ...are not working Control card A001 is faulty Replace the control card A001 if needed Connection cables between panel and control card A001 are loose or they are cross connected Check that the connectio...

Page 18: ...r to the Promig Evolution and correct it Defective remote controller or short circuit in the remote controller cable Change or repair the remote controller Remote controller R10 R20 does not work LOCA...

Page 19: ...les if galvanic connection exist Disturbance in start or welding is interrupted without any error message The start line wire may be in contact with the brass body of quick coupling EURO connector Als...

Page 20: ...Measurements Wire feed motor M001 control 1 Wire feed speed 1 m min Wire feed motor control Wire feed speed 1 m min Upeak 57 V Uaverage 2 26 V Frequency approx 11 000 Hz...

Page 21: ...Measurements Wire feed motor M001 control 1 Wire feed speed 8 m min Wire feed motor control Wire feed speed 8 m min Upeak 57 V Uaverage 11 22 V Frequency approx 40 000 Hz...

Page 22: ...Measurements Wire feed motor M001 control 1 Wire feed speed 18 m min Wire feed motor control Wire feed speed 18 m min Upeak 57 V Uaverage 23 50 V Frequency approx 40 000 Hz...

Page 23: ...Measurements Solenoid valve Y001 control 2...

Page 24: ...Measurements Remote controller connector 3 No remote controller Remote controller max Remote controller min...

Page 25: ...Measurements MIG gun connection 4 PMT gun connected Umax 11 9 V Umin 13 3 V MT gun connected Umax 16 4 V Umin 13 3 V...

Page 26: ...Measurements MIG gun connection 4 PMT gun start Umax 4 9 V Umin 12 8 V MT gun start...

Page 27: ...Measurements MIG gun connection 4 PMT gun RMT 10 pos 1 Umax 11 1 V Umin 0 4 V PMT gun RMT 10 pos 1 start Umax 4 9 V Umin 1 3 V...

Page 28: ...Measurements MIG gun connection 4 PMT gun RMT 10 pos 3 Umax 11 1 V Umin 6 6 V PMT gun RMT 10 pos 3 start Umax 4 4 V Umin 6 6 V...

Page 29: ...Measurements MIG gun connection 4 PMT gun RMT 10 pos 5 Umax 11 5 V Umin 8 4 V PMT gun RMT 10 pos 5 start Umax 4 4 V Umin 8 4 V...

Page 30: ...2 1 4 3...

Page 31: ...2 1 4 3...

Page 32: ...Notes...

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