KEB COMBIVERT G6 Instructions For Use And Installation Download

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COMBIVERT

INSTRUCTIONS FOR USE |

INSTALLATION G6 HOUSING A

Translation of the original manual

Document 20086425 EN 01

Summary of Contents for COMBIVERT G6

Page 1: ...COMBIVERT G6 INSTRUCTIONS FOR USE INSTALLATION G6 HOUSING A Translation of the original manual Document 20086425 EN 01...

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Page 3: ...in case of non observance of this safety instruction WARNING Dangerous situation which may cause death or serious injury in case of non observance of this safety instruction CAUTION Dangerous situati...

Page 4: ...get products is beyond of our control and therefore exclusively the responsibility of the machine manufacturer system integrator or customer The information contained in the technical documentation as...

Page 5: ...r 13 1 Basic Safety Instructions 14 1 1 Target group 14 1 2 Transport storage and proper use 14 1 3 Installation 15 1 4 Electrical connection 16 1 4 1 EMC compatible installation 17 1 4 2 Voltage test...

Page 6: ...8 4 2 3 1 Terminal strip X1B DC connection 38 4 2 4 Connection of the motor 38 4 2 4 1 Selection of the motor cable 38 4 2 4 2 Cable fed disturbances depending on the motor line length at AC supply 39...

Page 7: ...7 Table of Contents 5 2 Storage 45 6 Certification 46 6 1 CE Marking 46 6 2 Functional safety 46 6 2 1 UL Marking 46 6 3 Further information and documentation 49 7 Revision History 50...

Page 8: ...X1A 36 Figure 9 Connection of the mains supply 230VAC 1 phase 37 Figure 10 Connection of the mains supply 400VAC 3 phase 37 Figure 11 Connection at DC voltage supply 38 Figure 12 Terminal strip X1B D...

Page 9: ...anical ambient conditions 25 Table 4 Chemical mechanical active substances 25 Table 5 Equipment classification 26 Table 6 Electromagnetic compatibility 26 Table 7 Technical data 230V class 27 Table 8...

Page 10: ...rless closed loop SELV Safety Extra Low Voltage 60V SF filter Sine wave filter 0V Earth potential free common point 1ph 1 phase mains 3ph 3 phase mains AC AC current or voltage AFE Active Front End AF...

Page 11: ...echnology EN 61508 1 7 SS1 Safety function Safe stop 1 in ac cordance with IEC 61800 5 2 SSI Synchronous serial interface for encoder STO Safety function Safe Torque Off in accordance with IEC 61800 5...

Page 12: ...Insulation coordination for equipment within low voltage systems Part 1 Princi ples requirements and tests IEC 60664 1 EN60721 3 1 Classification of environmental conditions Part 3 1 Classification of...

Page 13: ...re used in the environment of the drive converter DGUV regulation 3 Electrical installations and equipment DIN 46228 1 Wire end ferrules Tube without plastic sleeve DIN 46228 4 Wire end ferrules Tube...

Page 14: ...ual is determined exclusively for electrical personnel Electrical per sonnel for the purpose of this instruction manual must have the following qualifications Knowledge and understanding of the safety...

Page 15: ...bent and or isolation distances are changed The device must not be put into operation in case of mechanical defects There is no compliance with applicable safety standards any more Do not allow moist...

Page 16: ...sections and fuses must be dimensioned by the user accordly to the specified minimum maximum values for the opperation Drive converters are only intended for permanent connection Cross sections of pro...

Page 17: ...tion can be found here https www keb de fileadmin media Manuals emv 0000neb0000 pdf 1 4 2 Voltage test Testing with AC voltage in accordance with EN 60204 1 Chapter 18 4 may not be ex ecuted since the...

Page 18: ...t cool down During operation all covers and doors shall be kept closed Use only approved accessories for this device Never touch terminals busbars or cable ends Observe the following instructions if t...

Page 19: ...ry Clean drive converter from dirt and dust deposits Pay attention especially to cool ing fins and protective grid of the fans Examine and clean extracted air filter and cooling air filter of the cont...

Page 20: ...l processing so called B2B devices Thus the marking does not occur with the symbol of the crossed out wheeled bin but by the word mark and the date of manufacture Unlike devices mainly used in private...

Page 21: ...The technical data as well as information concerning the supply conditions shall be tak en from the nameplate and from the instructions for use and shall be strictly observed The used semiconductors a...

Page 22: ...mprehensive operating concept Wide operating temperature range Low switching losses by IGBT power unit Low noise development due to high switching frequencies Different heat sink concepts Air cooler a...

Page 23: ...ersions firmware hardware download Housing A B C E Variants 0 Without filter without braking transistor without safety function STO 1 Without filter with braking transistor without safety function STO...

Page 24: ...A derating of 5 per 1 K must be considered from 45 C to max 55 C Coolant inlet temperature Air 5 40 C 10 45 C Water 5 40 C Relative humidity EN 60721 3 3 3K3 5 85 without condensation Version and degr...

Page 25: ...tion Standard Class Notes Vibration limits EN 60721 3 3 3M4 Vibration amplitude 3 5mm 2 9Hz Acceleration amplitude 10m s 9 200Hz EN 61800 5 1 Vibration amplitude 0 075mm 10 57Hz Acceleration amplitude...

Page 26: ...ons EN 61800 3 C2 Interference immunity Standard Level Notes Static discharges EN 61000 4 2 8kV 4kV AD air discharge CD contact discharge Burst Ports for process measurement control lines and signal i...

Page 27: ...ed input voltage DC UNdc V DC 325 UL 340 Input voltage range at DC supply Uindc V DC 275 373 0 DC switch off level Error Underpotential UUP V DC 216 DC switch off level braking resistor UB V DC 380 DC...

Page 28: ...0 Mains frequency fN Hz 50 60 2 Rated input voltage DC UNdc V DC 565 UL 680 Input voltage range at DC supply Uindc V DC 480 746 0 DC switch off level Error Underpotential UUP V DC 240 DC switch off le...

Page 29: ...medium duty of 60 KEB provided the use of mains chokes with a terminal voltage Uk of 4 The term hard power system means that the nodal point power SNet of the mains is very high 200 compared to the o...

Page 30: ...integrator starts When falling below the integrator counts backwards If the integrator achieves the overload characteristic that corresponds to the drive converter ERROR overload is triggered After a...

Page 31: ...3 5 Dimensions and weights 175 204 5 185 M4 5 90 200 Housing size A Weight 1 3kg Dimensions All dimensions in mm Figure 3 Dimensions and weights for G6 housing A 31 Dimensionsand weights...

Page 32: ...C 30 1 2 D 0 0 X 1 50 2 1 Distance to preceding elements in the control cab inet door Figure 4 Mounting distances If construction conditioned the control cabinet cannot be without indoor ventilation...

Page 33: ...5 2 1 Mounting kit for G6 housing A A mounting kit is available for large surface of the shieldings of the connecting cables and as strain relief Material number Name B0G6T88 0001 Mounting kit for G6...

Page 34: ...4 X2B Safety function STO optional 5 X2A Control terminal strip 32 pole 6 X1A Mains input 7 LED1 Drive converter state if there is no operator 8 Operator with display and keyboard 9 Type plate 10 PE...

Page 35: ...Unit switches off Cyclic switching on and off of the unit leads to temporary high resistance of the resistor PTC in the input The unit displays Error load shunt fault in this state When switching the...

Page 36: ...h wire end ferrule 0 5 0 6A 5 6lb inch 24 14 0 2 2 5 Stranded wire L1 L2 L3 Mains connection 3 phase AWG without wire end ferrule mm with wire end ferrule 0 5 0 6A 5 6lb inch 24 14 0 2 2 5 Stranded wi...

Page 37: ...09Z1B02 1000 5 KEB COMBIVERT G6 Figure 9 Connection of the mains supply 230VAC 1 phase 4 2 2 2 AC supply 400V 3 phase L1 L2 L3 PE L1 L2 L3 U V W PE PE T1 T2 Legend 1 Mains voltage 3 phase 400VAC Main...

Page 38: ...Tightening torque DC connection AWG without wire end ferrule mm with wire end ferrule 0 5 0 6A 5 6lb inch 24 14 0 25 2 5 Stranded wire PE Connection for protective earth Screw M4 for ring cable lug 1...

Page 39: ...ltage The maximum motor line length at DC operation is basically dependent on the capacity of the motor cable The internal filter is not active at DC operation External measures must be taken here if...

Page 40: ...5 0 6A 5 6lb inch 24 14 0 25 2 5 Stranded wire PE Connection for protective earth Screw M4 for ring cable lug 1 3 Nm 11lbinch Figure 13 Terminal strip X1B motor connection 4 2 4 8 Wiring of the motor...

Page 41: ...11lbinch Figure 15 Terminal strip X1B connection of a braking resistor 4 2 5 2 Wiring of an intrinsically safe braking resistor X1B R U V W R PA Figure 16 Wiring of an intrinsically safe braking resi...

Page 42: ...resistance 4k T1 T2 open Figure 17 Temperature detection terminals T1 T2 The behaviour of the drive converter in case of error warning is defined with parameter CP37 Pn12 At factory setting the switch...

Page 43: ...est information of the machines systems which are provided with drive converters according to EN 60204 1of 2007 4 3 Calculation of the motor voltage The motor voltage for dimensioning of the drive is...

Page 44: ...motor e g vibrations as well as of the drive converter e g fan Pay attention to unusual smells of the motor or drive converter e g evaporation of capacitor electrolyte braise of the motor winding Mon...

Page 45: ...od 1 year Start up without special measures Storage period 1 2 years Operate drive converter one hour without modulation Storage period 2 3 years Remove all cables from the power circuit especially of...

Page 46: ...0V 277V supply sources Operator and Control Board Rating of relays 30Vdc 1A Maximum Surrounding Air Temperature 45 C Internal Overload Protection Operates prior to reaching the 200 of the Motor Full L...

Page 47: ...stigated Functional Safety aspects were not evaluated In order to comply with CSA C22 2 No 14 2010 cUL following external Input Chokes need to be installed See table 1 below Table 1 Mains input chokes...

Page 48: ...277V 15A III Listed NKJH NKJH7 CSA Certified Type E Self Protected Manual Motor Control lers Type and manufacturer and electrical ratings as specified below Cat No Housing Self Protected Manual Motor...

Page 49: ...and development Preparation of a user defined parameter menu Programming of the digital inputs Input fuses in accordance with UL Application manual access for registered customers Motor configurator...

Page 50: ...wings mains and motor connection changed UL certification Addresses on the rear side 1E 2012 07 Terminal description supplement 1F 2013 09 Completely revised 230V class included 1G 2014 04 Type code e...

Page 51: ...E Mail info keb it Internet www keb it Japan KEB Japan Ltd 15 16 2 Chome Takanawa Minato ku Tokyo 108 0074 Japan Tel 81 33 445 8515 Fax 81 33 445 8215 E Mail info keb jp Internet www keb jp P R China...

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