KBB KS1000 Assembly And Operating Instructions Manual Download

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Sliding door drive unit

KS1000

Assembly-and operating instructions

KBB Automated Entrances Inc.

ООО "АВТОМАТИКА"

http://avtomatika.ooo/

Summary of Contents for KS1000

Page 1: ...Sliding door drive unit KS1000 Assembly and operating instructions KBB Automated Entrances Inc ООО АВТОМАТИКА http avtomatika ooo ...

Page 2: ...5 Installation of control unit 16 3 6 Installation of control elements 16 4 Adjustment 4 1 Preparation before operation 17 4 2 Electrical settings 17 4 3 System start up 18 4 4 Interruption of self inspection 18 Functions of operating device 5 1 General 19 5 2 PSA controller Option 19 5 2 1 Operating Functions 1st level 19 5 2 2 Setting functions 2nd level 20 5 2 3 Programming function 3rd level 2...

Page 3: ...ng door Installation 39 Appendix5 Wire connection drawing of control unit 40 Appendix6 Wire drawing of Battery electronic mechanical lock 41 Appendix7 Wire drawing of start up signal 42 Advice Assembly and Operating instructions defines not only the responsibilities of quality guarantee between KBB and Users but also the stipulation of generating and ceasing right obligation in after sales service...

Page 4: ...the following signs as important mark of certain dangers and significant explanation Warning Be danger to the life and limb Attention Could cause components to be damaged or malfunction Notes Clues that facilitate the work z KBB keep the right to modify its products If some modification is done we will not inform users about it z All dimensions unit without label are mm 1 2 Product Description Sli...

Page 5: ...installing drive unit A Overall length of guide way profile LW Valid passage width Figure 1 2 Installation drawing of door leaves CE 3 4 6 5 8 7 1 Carriage profile 2 Running gear 3 Drive unit 4 Control unit 5 Electron mechanic lock 6 Spare battery 7 Dentiform belt 8 Reverse wheel ...

Page 6: ...419 440 1900 4000mm 90k g 0 45 0 65m s 1 4 Technical parameters The socket and main cable supplied by user 220V 10 50 60Hz 10A Power consumption 200W Max driving power static 150N In case of power failure the spare battery guarantees full operation for 30min Temperature of working environment 30 50 The product only is used in dry rooms Max relative humidity90 Protection level IP23 1 5 Security Onc...

Page 7: ...embly 2 1 Assembly Types There are 6 assembly types available A The assembly of lintel that made up of carrier profile and supporting profile B Lintel assembly with angle C Hanging assembly of steel board structure ...

Page 8: ...7 D Hanging assembly in corner E Hanging on ceiling assembly in corner F Hanging on Ceiling assembly with steel tube 2 2 Assembly ...

Page 9: ...or image for version when opening from the left A Min carrier profile length 2 LW 100 X Y Possible over length of carrier profile LW valid passage width CE Closing edge The following description is assembly example for double winged sliding door systems It describes the assembly process of supporting frame and carrier profile Other types of systems are assembled as the same on CE basis ...

Page 10: ... 0 T y p e B L H 2 0 T y p e B 4 9 CE F l a t r u l e r X T y p e A 1 3 5 I M a g n i f i e d d r a w i n g M e t e r e l e v a t i o n 2 According to the following data mark out the line L Assemble type A LH 10 Assemble type B LH 20 3 Draw the lower assembly edge of carrier profile 4 Draw the vertical line of L line through the two centers of long round holes at both ends of carrier profile and m...

Page 11: ...r profile and then put two blocks at two ends of carrier profile to prevent running carriage set from sliding out 承重梁 7 Drill the other holes 8 Assemble other fixing screws 9 When assembling supporting profile taking assembly type A as Example hang the carrier profile into supporting profile adjust mounting holes and screw down using the screws one screw every 400mm M8X20 and washers Gradiente Fla...

Page 12: ...ese head screw M6x6 and washer 2 According to the actual situation select the required number running carriage sets 2 to insert the carrier profile 1 from the side If insufficient lateral space loose the screw 3 and rotate running carriage sets to the right position from the front Figure 3 1 3 1 2 Assemble the stop piece on running carriage Please fix the stop piece 5 on the running carriage sets ...

Page 13: ...cle push the screw along the slanting slots until the right position and then screw it down See Figure 3 4 Figure 3 4 3 1 4 The installation of stop piece on the carrier profile 3 1 4 1 Double winged sliding door CE Figure 3 5 Each stop piece 25 include 2 pieces inner hexagon screw Attention For both winged sliding door when sliding sings closed the stop pieces must touch at the closing point CE T...

Page 14: ...pieces cheese head screws 2 pieces washer 2 pieces M6 square nut Fix the stop pieces on the carrier profile directly See Figure3 6 3 1 5 The installation of belt driver The sketch map of double winged sliding door installation 2 Running carriage sets 9 Belt driver 10 Fastening screw Figure 3 7 The sketch map of single winged sliding door installation next page Attention When the door closing the s...

Page 15: ...15 PN01231055 Figure 3 9 Refer to the figure 3 9 and mark out measure C on the carrier profile 1 Insert square nuts into T groove 2 Fasten the drive unit 12 on measure point C of the carrier profile with inner hexagon screws and washer 3 Connect the cable 13 towards the groove 14 insert the line cable 15 into the groove from the side and then fasten the cable 4 After assembly of the control unit c...

Page 16: ...awing determine the length D of toothed belt Figure 3 11 2 Slightly loosen the fasten screws 3 Insert toothed belt 21 ends each with 3 teeth into belt clip 22 4 Tighten the screw 20 Fig 3 11 5 Place the toothed belt onto the drive pulley and the reverse wheel Figure 3 12 6 Push the reverse wheel 19 outwards until toothed belt 21 lies flat Tighten the screws slightly 23 7 Use a hammer to knock reve...

Page 17: ... 3 5 The installation of the control unit Assembly position in the carrier profile See the drawing in appendix Attention Take care when tightening the toothed belt 21 If insufficient and excessive tension of the toothed belt increases the wear and causes noise during the operation Attention Checking the door open stop pieces In the open position the sliding wing 24 must touch the two stop pieces a...

Page 18: ...cable is determined by the requirement of customers 1 According to the wire diagram of the control unit connect cable plugs to the control panel terminals 25 26 The shielding must be fastened to the control unit 2 Connect the cable 30 to the PSA panel terminals 1 2 The shielding must be fastened to PSA metal parts So 16 32 Rst SET PN01231063 W 4 2 Ht Sc 8 Nt 1 ERR PSA lock 1 To lock PSA dismantle ...

Page 19: ...re is needed z A RESET will not influence the value of any third level Function of setting up procedure z Test all the hardware components of the control unit z Check all the connected components PSA panel electro mechanical lock battery board The door closes as far as the closed position with a set up speed of 0 07m s z When the program selector is set in the locking position sliding door is lock...

Page 20: ...es along with red LED See chapter 5 2 4 KS1000 motor driver unit safety problem 5 Control unit and PSA control panel Optional 5 1 General KS1000 drive unit can be operated as follows 5 1 1Adopt PSA control panel or Program Selection switch Standard When selecting the Program Selection switch input 21 22 have four positions for your selection lock up one way full open Automatic partial open Automat...

Page 21: ...el Malfunction indication functions 5 2 1 Operation 1st level 1 The operation function sign appears above the LED of the PSA control panel 2 The operation functions selected are indicated by the related LED 3 button and button can be used for selecting the program The LED will be effective upon 2 seconds The following is the meaning of signs Manual operation LED32 The door is at a standstill the l...

Page 22: ...n indication of the regulated value High frequency high speed short keep open time The button or button is also used to modify the set value means quicker or longer means slower or shorter Press the button SET or more than 1minute on the PSA without any operation the system resumes the 1st level Rst reset LED 32 The door is started and set up Chapter 4 2 when pressing RESET button under the batter...

Page 23: ...3rd level If the time of the fault code or time beyond 10 seconds PSA will returns to the 1st level If want to set please repeat it 3 After LED ERROR switch off display the soft switch 1 4 Press button or button to select the required soft switch number The soft switch numbers are displayed on the PSA control panel by 1 2 4 8 16 The status of this switch is displayed Example LED16 4 1 are lit 16 4...

Page 24: ...Adaptor connected to batteries Adaptor connected to the emergency power ON 15 All switch restores to default Retain changed values ON R 16 Interlock impulse the memorized Interlock impulse the non memorized ON 17 Test program off Test program on ON 18 After reset retain set value level 2 ON 21 The batteries mode off at lock position The batteries mode on at lock position ON 22 Last battery action ...

Page 25: ...cumstance the two soft switch No 3 has to be set to ON No 5 Emergency open instead of emergency close The setting is ON the signal input of terminal 12 makes the sliding door emergency opened The order makes the door leaf open the door at the set speed at any position program selection position Emergency open has the highest priority i e higher than switch lock manual emergency unlocking and inter...

Page 26: ...nging the direction of rotation of the drive unit 1 NO 13 Changing the direction of rotation of the drive unit 2 No 14 Battery powered mode Refer to option Battery instruction Battery powered emergency mode By means of soft switch No 14 a fixed direct current 21 30V powers the input X13 The soft switch switches the charging electronics off in order to prevent the current from flowing back into the...

Page 27: ... two walls No 28 Floor lock function ON When the Program Selection switch from the lock up position to full open Automatic if the start signal exist at the same time the door will open at a low speed within the range of 100mm upon which the door continues to open normally When in the Program Selection switch position Lock up a switch lock signal is given the door will open at the slow speed and wi...

Page 28: ...A the PSA will resume to the 1st level Fault code Fault Warning 1 Drive unit 1 defective F YES 2 Incorrectly connected plug to adaptor X4 F YES 3 Drive unit 1 is obstructed during the learning path smaller than 230mm FE YES 4 The learning path on the drive unit 1 greater than 9800mm FE YES 5 Excessive friction on the drive unit1 to cause the large travel resistance force FE YES 6 Drive unit 2 defe...

Page 29: ...nly equipped with the inside position monitor and lock program position No 14 Error can be checked in the open position If in the lock program position the door will close at slow speed upon 8 seconds even if the fault remains No 15 Under the emergency battery powered the display will keep until the battery is exhausted Example lock up program position No 16 Fault exists in adaptor cable safe and ...

Page 30: ...unit outputs All the outputs with the exception of battery check power supply are electronic outputs not potential free with a maximum load of 24 V 300MA These outputs are to be used for an external application via a relay z Power supply 24V 0 V terminal 2 5 6 8 16 20 24V terminal 1 7 13 15 19 This power supply is short circuit proof chapter 5 2 4 and designed for a maximum load of 2 A z Terminals...

Page 31: ...e the interlock function both program switches must be in the same position z However the communication via the interlock connection functions in any position of the program switch This means that doors which are not in a locked program switch position are capable of blocking other doors which are in a locked program switch position Conversely the pending signal is not taken into account z Opening...

Page 32: ...d z Softswitch no 16 must be positioned on OFF z After an opening element A or B has been activated the respective door is opened and closed again after the hold open time has expired then the second door is opened without any actuation of an opening element z For safety reasons at least one opening element C must nevertheless be installed within the interlock area RD2 0V RD1 24V EM KEY A C 10 7 8...

Page 33: ...ned personnel Warning Before working on live elements always pull out the power plugs and the emergency battery plug 6 2 Maintenance Check the function of different elements as far as KS1000 sliding door are included in the installation according to the operating instructions To avoid jeopardizing the safety of the door users any defective safety elements may not be disconnected in order to contin...

Page 34: ...h contact carpet V V V Safety elements Reversing stopping mechanism V V V Door locking manual unlocking mechanism V V V V Mechanical emergency opening V V Monitoring switch V V V Light barrier V V V Additional safety elements V V V Miscellaneous Stickers rating plates V V 6 3 Troubleshooting Warning Before doing any check and other work on the control unit always pull out the power plug Malfunctio...

Page 35: ... suddenly reopens automatically Dorr movement Reversing Mechanism active Defective control unit Check the mechanical part traveling carriage guide ways wings etc Replace the control unit The locking is not energize d in the program switch position NIGHT Door attempts to open but remains locked Defective locking magnet Defective locking PCB Defective control unit Check the connection Measure the ma...

Page 36: ...ments of operator cover Bottom baffle Side cover Batteries set KSB PN01231056 Electro mechanical lock PN01231059 6 5 Environment protection treatment An ecological acceptable disposal of the sliding door is possible by separating and recycling the individual materials No particular inspection is required for the environment protection ...

Page 37: ...定位片盖板橡胶合页支撑梁附图1 盖板安装图 Supporting Profile Carrier profile Rubber Hinge Cover Rotation Positioning piece Bottom cover Rubber Hinge cover Rotation positioning piece Bottom Cover Appendix 1 Drawing of Cover installation Carrier profile ...

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Page 41: ... X8 24 23 21 22 20 19 18 17 16 15 X9 25 26 D r i v e u n i t p l u g e m e r g e n c y j u m p e r W i t h P S A f u n c t i o n n i g h t j u m p e r i f e l e m e n t m i s s i n g O p e r a t i n g e l e m e n t o p e n o u t s i d e E m e r g e n c y o p e n i n g c l o s i n g p r o g r a m m a b l e b y P S A O p e r a t i n g e l e m e n t o p e n o n k e y o p e r a t e d s w i t c h j u m...

Page 42: ... 1 6 G N D K E Y V E R A K T U Z U K 4 3 2 N O T O K O K 0 V S T O P N O N C C A C C U 控制电池组 8 A T X 1 3 X 1 2 r t s w s w 2 4 V 2 2 X 1 5 m m s w G N D G N D G N D K E Y Electro mechanical lock two way Manual unlocking Door monitor contact Locking display contact Plug Stop jumper Battery voltage monitor 30V 15VA Check battery plugged in Supplied with bridge connection Battery 1 3Ah Plug Battery ...

Page 43: ...a t e d s w i t c h E m e r g e n c y o p e n i n g c l o s i n g p r o g r a m m a b l e b y P S A Activating Devices Key Radar OPT Sensor Radar OPT Sensor Operating element open inside Operating element open outside Operating element open on Key operated switch Emergency opening closing programming by PSA ООО Автоматика Изготовление монтаж и сервисное обслуживание автоматических дверей всех видо...

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