Kauo Heng KH-323 SERIES Operation Manual Download

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KAUOHENG

KH-323 SERIES OPERATION MANUAL

電腦橫編織機

COMPUTERIZED FLAT KNITTING MACHINE

Summary of Contents for KH-323 SERIES

Page 1: ...KAUOHENG KH 323 SERIES OPERATION MANUAL 電腦橫編織機 KH COMPUTERIZED FLAT KNITTING MACHINE ...

Page 2: ... also pleased for your cooperation to make the machine serve longer by reading this operator manual carefully before commencing your production Yours sincerely Kauo Heng Precision Machinery Industrial Co LTD Address No 20 Lane 14 Ho Ping Rd Panchiao Taipei Taiwan Tel 886 2 29559258 Fax 886 2 29629153 E mail kauoheng ms58 hinet net Website www kauoheng com tw ...

Page 3: ...OVERVIEW OF KH 323 SERIES 1 Yarn carrier selection 2 Carriage 3 Operation bar 4 Main cover 5 Fabric take down roller 6 Controller 7 Main motor 8 Side tension 9 Top tension 10 Side cover ...

Page 4: ...ce oven Do not install the machine at a place subject to rapid temperature changes The temperature should be 0 35 inside the controller Do not install the machine at a place where there is a lot of dust and dirt or a location affected by chemical gases sea breeze etc Do not install the machine at a place subject to excessive moisture The humidity should be 30 80 Do not install the machine on a slo...

Page 5: ...y it must be leveled carefully with a spirit level to avoid machine distortion in running We recommend the machine to be leveled with rubber peddings for best result Remove grease from the polished parts before starting to operate the machine About the moving parts must be lubricated according to the following instruction Lubrication points Lubricant Frequency Carriage 10 oil Daily Carrier rail 10...

Page 6: ...ates slowly and stops when you loosen 2 Starting When turning backward of the operation bar machine starts Machine starts from slow speed and runs in preset speed when reaching the first terminal sign 3 Stop When the machine is running you can turn operation bar in any direction to stop machine 4 Machine executes protection mode automatically when machine stops Inching Starting over 3 seconds You ...

Page 7: ...and rear needles also check its height refer to Fig 3 3 When work several yarn feeder in knitting the position of carrier should be adjusted to make each yarn feeder not be overlapped it avoids damage of the parts The yarn carrier on rail must be adjusted in easy moving adjustment refers to Fig 3 4 Fig 3 3 Position of yarn carrier Kauo Heng 高亨精機 Loosen two screws to adjust up down Fig 3 4 Adjustm...

Page 8: ...rding to the yarn count that is being knit ted Tension adjust dial Knot catcher adjust Tension disk Knot catcher Fig 3 5 Top tension 3 5 The latch brush Latch brush is important to prohibit the needle latch to close in knitting the correct brusk setting is illustrated in Fig 3 6 Fig 3 6 Correct position of brush 1 5 ...

Page 9: ...t to come inside Please take out the filter and dust it offen refer to Fig 4 1 Filter Fig 4 1 Cleaning filter 5 Needle bed 5 1 KH 323D needle bed KH 323D the structure of front and rear needle bed is the same with regular needle high butt and low butt Fig 5 1 The structure of front rear needle bed 1 6 ...

Page 10: ...ed The structure of the front and rear needle bed is the same KH 323DJ is with regular needles high butt and low butt KH 323DTJ is with transfer needles high butt and low butt They both have one kind of jacks on front and rear needle beds Fig 5 3 The structure of front rear needle bed The unused butt needles and jacks you jacks you just push them down to the unworked position Of course you must pu...

Page 11: ...e When it becomes necessary to remove the carriage it can be remove from the left hand side or the right hand side The procedures are as following 1 Turn off the power firstly 2 Remove the side cover 3 Disconnect the two plugs on back of carriage 4 Remove the fitting screw and cap bolt on connecting plates as shown in Fig 7 1 Then pay attention to remove the carriage 5 After replacing the carriage...

Page 12: ...umeric in program to select the speed you want Second method is the roller Each roller can be adjusted individually The pressure of roller gets larger and the speed of fabric take down gets faster To detect fabric falling or wraparound there is equipped with a press off detector in the front of roller and a fabric roll up detector in the back of roller The machine will stop automatically when the ...

Page 13: ...sition the hook of front needle and the knock bit of rear bed should be at the same position Rear needle bed Fig 9 1 Intial position of needle bed 4 If there has racking instruction in programming you must enter the test mode to rack the needle bed in the set position before you execute tun and make sure the racking mechanism is matched your programming Needle position of transfer must be at the l...

Page 14: ...direction of carriage to pass then take off the connecting block 4 In separate situation the interval of two knitting piece must be minimum 180 Each 90 inactive area to left and right from the central needle 5 Move carriage to the marked position on belt and replace the belt fixed connecting block 6 Move the left orange relay which is on the back of driving belt as follows In separation the left r...

Page 15: ...needle bed is the same Fig11 1 is overview of front rear cam system Fig 11 1 Front rear cam system A Bridge cam B Needle clearing cam C Needle raising cam D Stitch cam E Stitch cam F Needle guide cam G Needle guide cam H Stitch guide cam I Stitch guide cam 1 12 ...

Page 16: ...e area is in half raising and also the position of low butt needle miss and high butt needle knit Cam of cross line area is in raising position and all butt needles are without any action Following figures are with drawing description according to action Fig 12 1 Command 0 All butt needle MISS Fig 12 2 Command 1 All butt needle KNIT 1 13 ...

Page 17: ...KH 323D Fig 12 3 Command 2 All butt needle TUCK 1 14 Fig 12 4 Command 3 High butt needle KNIT ...

Page 18: ...KH 323D Fig 12 5 Command 4 High butt needle KNIT Low butt needle TUCK Fig 12 6 Command 5 High butt needle TUCK 1 15 ...

Page 19: ...13 1 is overview of front rear cam system Fig 13 1 Front rear cam system A Bridge cam B Needle clearing cam C Needle raising cam D Stitch cam E Stitch cam F Needle guide cam G Needle guide cam H Stitch guide cam I Stitch guide cam J Jack raising cam K Jack guide cam L Jack guide cam 1 16 ...

Page 20: ...e area is in half raising and also the position of low butt needle miss and high butt needle knit Cam of cross line area is in raising position and all butt needles are without any action Following figures are with drawing description according to action 1 17 Fig 14 1 Command 0 All butt needle MISS Fig 14 2 Command 1 All butt needle KNIT ...

Page 21: ...KH 323DJ Fig 14 3 Command 2 All butt needle TUCK Fig 14 4 Command 3 High butt needle KNIT 1 18 ...

Page 22: ...KH 323DJ Fig 14 5 Command 4 High butt needle KNIT Low butt needle TUCK Fig 14 6 Command 5 High butt needle TUCK 1 19 ...

Page 23: ...KH 323DJ Fig 14 7 Command 6 Jack KNIT Fig 14 8 Command 7 Jack TUCK 1 20 ...

Page 24: ...ridge cam B Needle clearing cam C Needle raising cam D Stitch cam E Stitch cam F Needle guide cam G Needle guide cam H Stitch guide cam I Stitch guide cam J Jack raising cam K Jack guide cam L Jack guide cam M Transfer cam N Receive cam O Transfer guide cam P Needle guide cam Q Jack raising cam 1 21 ...

Page 25: ...B Needle clearing cam C Needle raising cam D Stitch cam E Stitch cam F Needle guide cam G Needle guide cam H Stitch guide cam I Stitch guide cam J Jack raising cam K Jack guide cam L Jack guide cam M Transfer cam N Receive cam O Transfer guide cam P Needle guide cam Q Jack raising cam R Jack guide cam 1 22 ...

Page 26: ...ne area is in half raising and also the position of low butt needle miss and high butt needle knit Cam of cross line area is in raising position and all butt needles are without any action Following figures are with drawing description according to action Fig 17 1 Command 0 All butt needle MISS Fig 17 2 Command 1 All butt needle KNIT 1 23 ...

Page 27: ...KH 323DTJ Fig 17 3 Command 2 All butt needle TUCK 1 24 Fig 17 4 Command 3 High butt needle KNIT ...

Page 28: ...KH 323DTJ 1 25 Fig 17 5 Command 4 High butt needle KNIT Low butt needle TUCK Fig 17 6 Command 5 High butt needle TUCK ...

Page 29: ...KH 323DTJ Fig 17 7 Command 6 Jack KNIT 1 26 Fig 17 8 Command 7 Jack TUCK ...

Page 30: ...KH 323DTJ Fig 17 9 Command 8 Transfer of rear bed receipt of front bed 1 27 ...

Page 31: ...KH 323DTJ Fig 17 10 Command 8 Transfer of front bed receipt of rear bed 1 28 ...

Page 32: ...INSTRUCTION MANUAL 0 9 8 7 6 5 4 3 2 1 F4 F5 F3 F2 F1 0 START 2 1 1 EDIT 2 1 2 RUN 2 6 3 FILE 2 12 4 FUNCTION 2 15 5 TEST 2 16 ...

Page 33: ...me as previous line 1 1 Slow 7 Fast Line No 1 is not allowed 0 Take down speed 0 Same as previous line 1 No 1 speed 2 No 2 speed Line No 1 is not allowed 0 Racking 10 Rack right 1 pitch 10 Rack left 1 pitch Face to the front of machine you see the direction of movement of the rear bed Stitch Setting from 0 99 14G 00 is zero Tightest Larger numeric gets longer loop Left yarn carrier Left rear cam L...

Page 34: ...off the machine and contact our agent or our service department There are five selections in main menu as Fig 0 2 illustrates and numeric corresponds to selection Please directly press numeric key on keyboard then enter it Fig 0 2 1 EDIT Press in main menu then display edit menu There are five selections in edit menu as Fig 1 1 illustrates 1 1 Open file 2 New file 3 Shift 4 Yarn carrier 5 Stitch F...

Page 35: ...the file name with numeric and press SURE then enter program to edit When opening the file input file name which is not existent And the screen will appear Fig 1 3 warning screen and then press F1 to enter file or press to exit F1 F5 Fig 1 3 Edit screen appears two lines of instructions cursor stops on the racking position directly use numeric key and left RIGHT key to edit instruction or press UP...

Page 36: ...allowed jump to any line If the input line No is over total line it will jump to the last line Fig 1 6 Jump F1 F3 F2 Left yarn carrier Left rear cam Left rear stitch Right rear cam Knitting speed Right yarn carrier Line No Right rear stitch Repeat start line Repeat count Repeat end line Racking Right front stitch Take down speed Right front cam Left front stitch Left front cam ...

Page 37: ... the system will ask you to save this file if it F5 is not a new file directly press SURE to use the same F1 file name to save The screen displays as Fig 1 9 then press If you don t want to save press twice to exit F1 F5 Fig 1 8 Fig 1 9 Save file Not save Fig 1 10 ...

Page 38: ... system or right system to left system it contents of copy including cam stitch yarn carrier Fig 1 12 Shift 1 4 YARN Quickly edit the working yarn carriers of any file Fig 1 13 Yarn 1 5 STITCH Quickly edit the working stitch value of any file Fig 1 14 Stitch If it has conversion error and the screen displays as Fig 1 15 press to exit F5 Fig 1 15 Conversion error ...

Page 39: ...ode Enter Run mode if the carriage does not stop at the left limit position it displays warning PLS MOVE CAM TO LEFT You have to move the carriage to the left limit position and start Fig 2 1 Enter Fig 2 1 set the knitting file name and then set system carriages is for separation or for combimation STA start needle END F4 F2 end needle T PC total pieces F PC finished pieces after setting press to ...

Page 40: ... the needle pressing plate As Fig 2 2 and Fig 2 3 Set knitting width Ex 1 Combination 10 20 840 830 820 Real knitting width 820 needles Fig 2 2 Set knitting width Ex 2 Separation Base on left side Real knitting width 290 needles 290 300 20 10 710 700 690 420 410 Fig 2 3 2 7 ...

Page 41: ...ks one level to the right it needs rack one level to the left back to the home position before ending Rack error Feeder 1 error Feeder 2 error Feeder 3 error Feeder 4 error Feeder 5 error Before ending the program the yarn feeder must return to home position Otherwise it is impossible to proceed the next knitting piece Feeder 6 error Repeat must be set in even lines of amount for example the start...

Page 42: ...for close inaction 2 9 File name 004 Set pcs 9999 Finished pcs 0055 Finish setting and press to enter Fig 2 5 F4 F2 F1 Fig 2 5 Right side of screen display RUN Turn the operation bar for knitting EDIT Edit stitch value and knitting speed See Fig 2 6 and Fig 2 7 F1 F2 and Fig 2 8 1 PC Knit 1 piece and stop machine HOME Give up the fabric on knitting The method you turn the F3 F4 operation bar to st...

Page 43: ...ect it For example in Fig 2 7 the 12 is replaced by 15 then all the stitch value 12 is are changed with 15 in this file Fig 2 8 Fig 2 8 displays the exchange of knitting speed Directly press the numeric key to change knitting speed or press UP DOWN key to the changed line and correct it Machine stop If the fault singal auto stop equipment is operated it will display the fault singal as Fig 2 9 and...

Page 44: ...nverter Switch off power and switch on after 5 sec Switch off power to check power in correct then switch on LEFT RIGHT Carriage is stroke error Push the carriage out of limit sensor Pls contact our agent or service dept if you still can t correct the fault Press HOME to return carriage to left limit position Exit RUN mode and go to TEST mode to test stitch value and go back RUN STEP Stepping moto...

Page 45: ...eously and display screen Fig 3 4 In Fig 3 4 column 1 displays file name and it s size of used memory Column 2 displays the beginning position of yarn carrier on the left and the right Column 3 displays T RW total executive line and F LN total file line Please press or to come back to Fig 3 2 after confirmation F1 F1 F5 Fig 3 2 Fig 3 3 Fig 3 4 ...

Page 46: ...nother machine firstly confirm if the plug has been connected with connection cable on the back of controller Fig 3 7 Fig 3 8 Plug for transmitted file on the back of controller 3 5 REVD Receive the transmitting file from another machine firstly confirm if the plug has been connected with connection cable on the back of controller and press for sure then start F1 to receive Fig 3 9 ...

Page 47: ...3 6 CLEAR Clear all files Fig 3 10 Enter code No 555 2 14 ...

Page 48: ... of stitch parameters one is for separation system and the other is for combination system Fig 4 2 4 2 TYPE Setting gauge and total needles initial setting by manufacturer Fig 4 3 4 3 BUZZ Setting buzzer function in action or not Fig 4 4 4 4 MODE Setting display mode in English and in Chinese F2 F4 Fig 4 5 ...

Page 49: ...ensor with a small square appears in the front Fig 5 4 T TSN Top tension RACK Racking S TSN Side tension DETR Detector RIGHT Right limit sensor START Operation bar starting LEFT Left limit sensor INCH Operation bar inching TK DN Fabric take down MEM Memory error OVER Main motor overload COVER Safety cover ...

Page 50: ...rn feeder solenoid in action Fig 5 5 5 5 TK DN Setting the speed of fabric take down press key then turn the operation bar Fig 5 6 5 6 STITC Stitch Press to test F4 F1 Fig 5 7 5 7 KEYBOARD Test if it works or not then press to exit F5 Fig 5 8 2 17 ...

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