Kalkhoff Pedelec Impulse Original User Manual Download

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Original User Manual

English

Derby Cycle Werke GmbH 2013

* Not included in this document.

Summary of Contents for Pedelec Impulse

Page 1: ...his document General Original User Manual Original User Manual Pedelec Impulse Original User Manual Pedelec Impulse Ergo Original User Manual Pedelec Groove Original User Manual Pedelec Xion Original...

Page 2: ...I General User Manual English Derby Cycle Werke GmbH 2012...

Page 3: ...adset 5 Front light 6 Mudguard 7 Fork 8 Front wheel brake 9 Tyres 10 Wheels 11 Bottom bracket 12 Pedals 13 Chain 14 Rear derailleur 14a Front derailleur 14b Rear derailleur 15 Rear light 16 Reflector...

Page 4: ...ume that you have general knowledge on the handling of bikes Every person who uses cleans maintains or disposes of this bike must have read and understood the entire con tent of this User Manual In ad...

Page 5: ...ing the bike saddle 13 9 2 2 Operating the quick release device 13 9 2 3 Determining the correct saddle height 14 9 2 4 Adjusting the saddle angle 15 9 2 4 1 With a two bolt seatpost 15 9 2 4 2 With a...

Page 6: ...d touring bike 35 19 2 Hub gears 38 19 2 1 Operating the hub gears 38 19 2 1 1 Shimano 7 8 speed shift lever 38 19 2 2 Adjusting gears with Shimano hub gears 39 20 Bike chain 40 20 1 Maintenance of bi...

Page 7: ...27 3 Tyres 58 27 4 Rims in conjunction with rim brakes 58 27 5 Brake pads 58 27 6 Brake discs 58 27 7 Bike chains or toothed belts 58 27 8 Chainrings sprocket wheels and jockey wheels 58 27 9 Lamps of...

Page 8: ...your child how to operate all the brakes and also how they work and any special features For further important information on this matter refer to Chapter 21 Brake brake levers and brake systems As th...

Page 9: ...are only designed for a specific period of use If this is exceeded there is a consider able risk that components could fail Perform care and maintenance on your bike regularly In doing so check impor...

Page 10: ...questions once you have read the documentation your specialist cycle shop will be pleased to provide assistance Intended use also includes compliance with the operating maintenance and repair instruc...

Page 11: ...lf with the applicable regula tions The bike is exempt from these requirements for the dura tion of officially approved cycling events The manufacturer and cycle shop will not accept liability claims...

Page 12: ...e yourself with the effects of the brakes on a safe traffic free area If you are using a bike with carbon fibre rims bear in mind that the braking behaviour of this material is much poorer than alumin...

Page 13: ...saddle in the correct position and safely and properly secured If you are not sure whether your bike is in a technical ly sound condition do not ride it and have it checked by a professional bike wor...

Page 14: ...apter 29 Link list 9 2 Adjusting the seat position 9 2 1 Adjusting the bike saddle The seat position is decisive for your well being and cy cling performance Do not remove or change the seatpost or sa...

Page 15: ...g CLOSE When closed quick release levers must lie flat against the frame fork and saddle clamp Make sure that quick release devices for the hubs point backwards when closed as otherwise they could sna...

Page 16: ...ng the saddle angle 9 2 4 1 With a two bolt seatpost Some seatposts have two screws for adjusting the sad dle angle one in front of and one behind the seat tube If you want to tilt the saddle forwards...

Page 17: ...t on the bike saddle Ask another person to hold the bike steady if required Bend your upper body towards the handlebar until you have found a position that is comfortable for your back Stretch out you...

Page 18: ...heel Tighten the hexagon socket screw by turning it clockwise with an Allen key see Chapter 30 Technical data 9 3 4 Adjusting the handlebar position by turning the handlebar Loosen the hexagon socket...

Page 19: ...the table of tightening torques in Chapter 30 Technical data In models with an integrated stop notch tighten the screw of the stop notch carefully clockwise In doing so the stop notch must engage wit...

Page 20: ...k consists of two fork blades the fork crown and steer ing tube Carbon fork Suspension fork The suspension fork is a feature of most mountain bikes trekking bikes and city bikes They can be adjusted i...

Page 21: ...what you are used to and may also feel different when you are rid ing The spring strut must be tuned so that it has a soft response but does not strike through if you ride over an obstruction It must...

Page 22: ...f stress due to unevenness of the riding surface and the weight of the rider The wheels are carefully checked and trued prior to de livery However the spokes may settle when you ride the first kilomet...

Page 23: ...g consists of a groove or several points on the rim side wall have the rim replaced as soon as it wears off 17 Tyres and inner tubes 17 1 Tyres A large number of different tyre types exist The bike s...

Page 24: ...yres are also used particularly on bikes used in sports competitions With this tyre type the inner tube is sewn into the casing and this unit is glued firmly to the designated rim using special adhesi...

Page 25: ...h the brake cable at one of the brake arms 18 1 2 Removing the hydraulic rim brake If quick release brake mechanisms are fitted re move a brake unit see Chapter 9 2 2 Operating the quick release devic...

Page 26: ...ase lever on the brake arm or brake lever If no quick release brake mechanisms are fitted deflate the tyre The wheel can now be pulled out between the brake pads 18 1 4 Releasing the hub gears roller...

Page 27: ...ter force and you will be able to hear more easily where it is coming from Allow the inner tube to dry Carefully roughen the inner tube in the area around the puncture using the sandpaper Coat this ar...

Page 28: ...tting the tyre and inner tube Make sure that foreign bodies do not enter the inside of the tyre Make sure that the inner tube is crease free and not pinched at all times When fitting the tyre bear in...

Page 29: ...e arm with brake arm clamp correctly onto the frame fork Brake arm Clamp nut Clamp screw Brake arm clamp Frame fork Counter the clamp nut with a 10 mm spanner when tightening the clamp screw for assem...

Page 30: ...cable through the slit in the cassette joint bracket and then insert the end of the outer casing securely into the outer casing holder CJ 8S20 JAPAN LOCK CJ 8S20 JA PAN Inner cable Bracket Outer casin...

Page 31: ...nufacturer in the Internet If you have ques tions on installation adjustment maintenance and opera tion please consult a specialist cycle shop If gear shift components are loose worn damaged or adjust...

Page 32: ...extremely sharp angle This does not mean it is defective and does not damage the drive As soon as the chain is at a more shallow angle the noise will disappear Never ride without a spoke protector If...

Page 33: ...ver b moves with it How ever you should avoid putting any pressure on lever b in doing so The same applies for lever a when press ing lever b The gear will not change if both levers are operated at th...

Page 34: ...en lever b is operated there is one click where trimming the noise prevention mechanism enagages and a second stronger click when the gear shift stroke is completed After trimming the next push will c...

Page 35: ...re trimming after trimming Front derailleur movement Outer chain guide plate Chain Middle chainring Smaller sprockets Small chainring Smaller sprockets Large chainring Larger sprockets Chain in contac...

Page 36: ...ion press the small shifting lever gently inwards until you hear or feel a gentle click Setting the swivel range The range of the shifting and brake lever pivoting move ment can be adjusted individual...

Page 37: ...te The noise prevention mechanism no longer clicks once the trimming operation is complete which means that only the click in positions will be heard when shifting between sprockets Chain position Fro...

Page 38: ...s against the third sprocket The adjustment screw may also be on the shifting lever or on the frame A B Adjustment screw Cable housing adjustment screw Optimum adjustment Once the slack in the shiftin...

Page 39: ...rs are used on one side only or the hub nuts are tightened incorrectly the hub may mal function It could rotate This could cause the shifting cable to pull the handlebar to one side and cause a seriou...

Page 40: ...appear at two points on the cassette joint Use the line which is most clearly visible CJ 8S20 JAPAN L O C K CJ 8S20 JAPAN L O C K Cassette joint pulley Cassette joint pulley Bike in normal position B...

Page 41: ...nt it is worn and must be replaced by a new one With hub gears the chain tension must be adjusted so that vertical play of one to two centimetres is present in the unsupported chain span between the c...

Page 42: ...it To obtain correct friction pairing only use brake pads that are suitable for the rim as otherwise the braking distance would be extended and wear increased With carbon rims in particular only brak...

Page 43: ...If applied continuously for an extended period roller brakes or drum brakes become very hot This reduces the braking performance and can result in complete failure of the brake You should adapt your h...

Page 44: ...by pedalling back wards The force applied by the back pedal brake varies depending on the position of your feet pedals If the crank arms are vertical i e one of your feet is in the highest position an...

Page 45: ...wn the gap steadily increases and the brake lever must travel a greater distance to achieve the same braking effect You should therefore inspect the brake at regular intervals and adjust it if the bra...

Page 46: ...brake If the brake is still not working properly or the brake pad is so worn that it is not possible to readjust it have your bike checked at a professional bike work shop and replace the brake block...

Page 47: ...e lever The heat in the brake disc could also reduce the clamping force of the quick release device If the brake disc is worn cracked or bent it must be re placed Have this work carried out by a profe...

Page 48: ...blocks come into contact with oil or grease they must be replaced If the brake disc comes into con tact with oil or grease it must be cleaned as otherwise its braking performance will be drastically...

Page 49: ...d Always carry these with you Dynamo operated lighting systems must be used with bikes that weight more than 11 kg The light ing system must come with an official test mark Please familiarise yourself...

Page 50: ...en you put the front wheel back on turn it so that the connecting terminal for the light cable is on the right hand side facing in the direction of travel If the connecting terminal is on the left the...

Page 51: ...urpose Overloading by a carrier can lead to component breakages and serious accidents If you carry luggage on your bike it is extremely impor tant that you do not exceed the maximum permissible loadin...

Page 52: ...This allows the mudguard to deflect and the wheel will not block If this happens the struts must be securely reat tached Have a specialist cycle shop check that the mudguard struts and plastic mounts...

Page 53: ...he child Never attach the child seat to the bike handle bars directly as it will not be possible to steer the bike safely Do not use a suspension saddle if you are car rying a child in a child seat be...

Page 54: ...ear in mind that the gross weight of the bike also includes the trailer A bike trailer may increase the braking distance considerably Failure to observe these points could result in an accident 24 4 B...

Page 55: ...hapter 29 contains a link list 26 Carbon components Carbon is a specific material that requires special han dling and care when setting up and carrying out mainte nance on the bike as well as when rid...

Page 56: ...as regularly at least every 100 km for cracks fractures or changes in surface appearance Furthermore if you come off the bike or if it falls over these components must always subse quently be inspecte...

Page 57: ...bottle cage it must not be fitted The attach ment of pannier racks trailers and other fixtures are not permitted due to the risk of breakage 26 10 Splinters Carbon fibres are extremely thin and hard Y...

Page 58: ...ck your bike for cracks dents or material deformation Have defective parts replaced before you ride the bike again Touch up damaged paintwork Treat all parts that are susceptible to corrosion more fre...

Page 59: ...ition of the pads regularly and if necessary have them replaced by a pro fessional bike workshop 27 6 Brake discs Brake discs also wear out as a result of intensive braking or during the course of tim...

Page 60: ...damage and touch up immediately if required Consult your specialist cycle shop for advice on how to care for your bike s surface finishes 27 14 Bearings All bearings on the bike such as the headset w...

Page 61: ...brake contact surfaces Have inoperative or damaged parts replaced 28 1 Inspection schedule 28 1 1 Maintenance checks After the first 200 kilometres following purchase and subsequently at least once a...

Page 62: ...use in each case If you use unsuitable lubricants and care products this can damage or im pair the performance of your bike 29 Link list You can obtain important information on your bike and its compo...

Page 63: ...g max 135 kg Urban bike XXL 170 kg max 155 kg E Bike 130 kg max 105 kg E Bike semi XXL 150 kg max 125 kg E Bike XXL 170 kg max 145 kg MTB hardtail 110 kg max 100 kg MTB hardtail semi XXL 140 kg max 12...

Page 64: ...break If you tighten screws too tightly this could damage the components You should therefore always observe the prescribed tightening torque Observe the minimum screw in depth For hard aluminium all...

Page 65: ...5 Brake pad M6 10 Brake cable clamp M6 10 Sidewall dynamo fixing M6 10 Derailleur hanger M10x1 16 Bottom bracket BSA according to manufacturer s instructions Disc brake calliper Shimano IS and PM M6...

Page 66: ...idths these pressures normally apply HD high pressure tyre TYRE WIDTH in mm PSI BAR 25 HD 80 110 5 5 7 6 28 HD 70 80 4 8 5 5 28 60 4 1 32 60 70 4 1 4 8 37 50 3 5 40 60 4 1 42 60 4 1 47 40 50 3 5 4 1 5...

Page 67: ...for the initial faultiness of the defective part The following are excluded from the warranty Damage caused by use in competitions improper use and force majeure see Chapter 6 Intended use All parts t...

Page 68: ...I General User Manual 67...

Page 69: ...hly enjoy using your new bike Copyright 2012 Derby Cycle Werke GmbH Reproduction in whole or in part is not permitted without the consent of Derby Cycle Werke GmbH Subject to misprints errors and tech...

Page 70: ...Original User Manual Pedelec Impulse 2 0 English Item no 1973K0014008...

Page 71: ...5 4 Warranty and service life 13 5 5 Storage 14 5 6 Shipping 14 5 7 Disposal 14 6 Charger 15 7 Control panel and display 15 7 1 Control panel 15 7 1 1 Switching on off 16 7 1 2 Push assist 16 7 1 3 bu...

Page 72: ...ke technology When connected to the Internet you can download the latest version of the User Manual There you will also find manuals for the individual bike components You can run the CD using any com...

Page 73: ...st cycle shop 1 2 Statutory requirements The Pedelec like all other bikes must comply with the national regulations for road safety Please ob serve the relevant explanations and general informa tion p...

Page 74: ...ith carpeted floors Lithium reacts very strongly upon direct contact with water Caution is therefore required in the case of damaged batteries which have become wet They may catch fire Water should be...

Page 75: ...ist cycle shop 1 6 1 The Pedelec and your car If you transport your Pedelec on a bike rack ensure that it is designed for the higher weight of a Pedelec In order to relieve the load on the rack and pr...

Page 76: ...2 0 7 2 Composition of the vehicle Motor Seatpost Saddle Seatpost clamp with quick release lever or screw Pedal Frame 1 Seat tube 2 Down tube Fork Battery on down tube or seat tube Wheel Control panel...

Page 77: ...he quick release lever must be folded back through 180 you will see the lettering OPEN For closing fold the quick release lever back in through 180 you will see the lettering CLOSE Opening the quick r...

Page 78: ...battery down into the holder until the locking mechanism engages 6 b Seat tube battery If you removed the battery for charging reinsert the battery into the holder on the Pedelec from the left hand s...

Page 79: ...the main benefits of this battery is its low weight combined with a high capacity 5 1 Charging the battery You can charge the battery whilst it is on the Pedelec Chapter 4 Quick start Alternatively y...

Page 80: ...e is in progress the corresponding LED flashes If this stage has been fully charged the LED will light up permanently Now the next LED will begin to flash After all five LEDs have gone out the battery...

Page 81: ...ery DOWN TUBE BATTERY SEAT TUBE BATTERY 2 Press the battery down into the holder until the lock ing mechanism engages Now turn the key clockwise and remove it The battery is now locked in place Lockin...

Page 82: ...AY CAPACITY 5 LEDs light up 100 97 4 LEDs light up 96 80 3 LEDs light up 79 60 2 LEDs light up 59 40 1 LED lights up 39 20 1 LED flashes 20 The range of the battery is less in winter due to the lower...

Page 83: ...y in a hot car and always stand your Pedelec in the shade during breaks in cycle trips If you cannot prevent exposure to heat please ensure that the battery is not charged dur ing this period A fully...

Page 84: ...ut of its holder and charge it elsewhere This is recommended if it is cold outside in order to charge the battery in a warmer room The battery can be charged at temperatures between 0 C and 45 C Batte...

Page 85: ...se two buttons the power assist changes by one level If you press the button the level of assistance increases by one level each time you press it If you press the button the assistance becomes weaker...

Page 86: ...nditions of the journey change for example by riding up an incline after a long flat stretch the value displayed can also change at short notice Please consider this factor when planning your trips Yo...

Page 87: ...4 6 Back You can select the menu sub items using the buttons on the control panel You can confirm your selection by pressing the button The respective contents are then displayed for you In order to r...

Page 88: ...k to the menu sub item display 7 4 4 2 Drive Choose from the following using the button Wheel circumference Shift Sensor Climb Assist Back Confirm your selection by tapping the button You are taken ba...

Page 89: ...e it Select the desired text from the following options Wheel circumference You can set the wheel circumfer ence to any value between 1540 mm and 2330 mm by pressing the buttons on the control panel T...

Page 90: ...res Navigate using the buttons Pressing the button confirms your selection and then takes you back to the menu sub item display Fuel type Under the sub item Fuel type you can choose between the option...

Page 91: ...n a country path 8 The motor 8 1 Operation If you switch on the assistance and start pedalling the motor starts as soon as the rear wheel is turning The thrust delivered by the motor depends on three...

Page 92: ...hen riding uphill This is de tected by the power sensor which then allows the motor to work harder Under ideal conditions the range may reach 130 km with the 11 Ah battery 180 km with the 15 Ah batter...

Page 93: ...emperature Protect the battery from heat by standing your Pedelec in the shade for example Speed sensor signal missing SPEED Spoke magnet has slipped out of position Make sure the spoke magnet has not...

Page 94: ...brasive cleaners and aggressive cleaning agents must also be avoided Only use commercially available household cleaning agents and disinfectants isopropyl alcohol or water You can obtain suitable clea...

Page 95: ...11 Ah 17 Ah Energy content 396 Wh 612 Wh Weight 2 9 kg 2 9 kg Charging time 3 hours 4 5 hours Cell 2 25 Ah 3 4 Ah IMPULSE LI ION SEAT TUBE BATTERY Voltage 36 V 36 V 36 V 36 V Capacity 11 Ah 12 Ah 15...

Page 96: ...ec with Impulse drive Copyright Derby Cycle Werke GmbH Raleigh Univega GmbH Reproduction in whole or in part is not permitted without the consent of Derby Cycle Werke GmbH Raleigh Univega GmbH Subject...

Page 97: ...VI User Manual Impulse Ergo Pedelec English Derby Cycle Werke GmbH 2013...

Page 98: ...play NuVinci Harmony gears 1 Control panel 2 Display 3 NuVinci Harmony gears 4a Charger 4b Docking station 5a Battery 5b Battery lock 6 Chest belt 7 Motor unit 2 3 6 Charger and docking station Chest...

Page 99: ...Pedelec revolves in one minute Experts simply call it cadence The purpose of this User Manual is to help you get the most out of your Impulse Ergo Pedelec and use it cor rectly Please read the User M...

Page 100: ...If children are present keep a close eye on them especially if there is a possibility they could in sert objects into the appliance through apertures in the housing This poses the danger of fatal ele...

Page 101: ...rgone a medical examination and have been instructed by a physician as to the exercise parameters heart rate ranges according to which they should train Question What are the possible goals in heart r...

Page 102: ...ation 16 4 4 Fitting the battery 17 5 Control panel and display 17 5 1 Basic functions 17 5 1 1 Switching on off 18 5 1 2 Pushing assistance 18 5 1 3 Buttons for power assist level 19 5 1 4 Display of...

Page 103: ...aning the battery 34 10 2 Cleaning the motor 34 10 3 Cleaning the display 34 10 4 Cleaning the control panel 35 10 5 Cleaning the chest belt 35 11 Technical data 35 5 2 3 Target cost 22 5 2 3 1 Fuel p...

Page 104: ...Charging the battery 6 If you have charged the battery in the docking station reinsert the battery into the holder on the Pedelec from the left hand side Tilt the battery outwards at an angle of roug...

Page 105: ...ctrode gel or water before putting it on 3 Navigate to the ERGO power assist mode using the ar row buttons The notification Determine heart rate appears on the display Chest belt As soon as the heart...

Page 106: ...5 114 80 98 50 112 85 96 Heart rates differ from person to person Varia tions occur as a result of illness such as func tional disorders of the thyroid gland for exam ple or the intake of bradycardia...

Page 107: ...blue decreases Once you have found your ideal pedalling cadence you can ride without even having to change gear once The automatic mode adapts the gear ratio to the pedalling cadence you have set Aut...

Page 108: ...rate Pedal evenly with a constant level of effort If you come to a hill do not try to maintain the same speed But do try to maintain the same level of physical effort Of course your speed decreases a...

Page 109: ...have to have insurance No age restriction applies for a Pedelec The regulations governing the use of cycle paths are the same as for normal bikes These regulations apply to you wherever you are in the...

Page 110: ...H MOTOR SPEED 1 86 12 4 300 71 8 3 000 2 86 13 4 300 71 10 3 000 3 86 15 4 300 71 12 3 000 4 86 19 4 300 71 13 3 000 5 86 22 4 300 71 16 3 000 6 85 25 4 200 71 19 3 000 7 73 25 3 650 71 22 3 000 8 64...

Page 111: ...mperatures between 0 C and 45 C Carry handle LED display panel 4 1 Removing the battery 1 Grip the battery by the handle insert the key into the lock and turn it anticlockwise Now the battery is un lo...

Page 112: ...er This is the only way to ensure that the hot air around the battery warmed during the charging operation can dissipate via the surrounding ventila tion slots 3 Connect the plug of the charger to the...

Page 113: ...wise then pull it out to lock the battery in place 3 Make sure the battery is firmly in place Reinstalling the battery 5 Control panel and display 5 1 Basic functions Control panel On the left you wil...

Page 114: ...system Display of kilometres covered during the day and overall Display of journey time during the current trip and the top speed reached on this trip The average speed during the current trip and the...

Page 115: ...a medium level of effort ERGO POWER SPORT ECO ECO This means the assis tance is only working with a low level of effort ERGO POWER SPORT ECO STANDBY Battery indicator still lights up If the battery c...

Page 116: ...efective Please contact your specialist cycle shop Battery communication error No connection between motor unit and battery a Connect the battery to the charger b Use a different battery c Have your s...

Page 117: ...nu 5 2 2 1 Contrast You can leave the contrast of the display at its preset level or adjust it in 5 steps to between 35 and 20 by pressing the two arrow buttons The change in contrast is implemented i...

Page 118: ...mation relating to distance travelled and speed is dis played in kilometres km or miles mi Using the arrow buttons on the control panel select the option km or mi Pressing the Set button confirms your...

Page 119: ...ove in 1 cent steps Pressing the Set button confirms your selection and then takes you back to the menu sub item display 5 2 3 3 Fuel consumption You can enter the average fuel consumption which would...

Page 120: ...he exact setting Once you have found your ideal pedalling cadence you can ride without even having to change gear once The automatic mode adapts the gear ratio to the rider s preferred pedal ling cade...

Page 121: ...de creases The orange LEDs indicate the exact setting You cannot shift through the entire gear ratio range of the NuVinci Harmony gears when the bike is sta tionary If you shift between gear ratios wi...

Page 122: ...e Pedelec with Impulse drive contains a table which shows the speeds at which the motor is switched off 7 Assistance by the electric motor 7 1 Operating principle of assistance If you switch on the as...

Page 123: ...R SPORT and ECO Chapter 5 1 4 Display of the power assist mode In the power assist mode ERGO the assistance provided depends on your heart rate In the power assist modes POWER and SPORT the as sistanc...

Page 124: ...ttery you have to re charge it after 6 months 7 4 Riding your Pedelec efficiently You can monitor and influence the cost of your journeys with the Pedelec yourself You can reduce your consump tion and...

Page 125: ...the charger for one minute A reset occurs during which the battery management disables sleep mode for example After this the battery will work again Ideally you should charge the battery at a tem pera...

Page 126: ...checked DISPLAY BATTERY CHARGE STATE 5 LEDs light up 100 84 4 LEDs light up 83 68 3 LEDs light up 67 51 2 LEDs light up 50 34 1 LED lights up 33 17 1 LED flashes 16 0 No LED lights up 0 5 LEDs flash...

Page 127: ...ageing and charging processes You can extend the service life of the battery by fully recharging it after every journey how ever short The Impulse Li ion battery has no memory effect You can also ext...

Page 128: ...will discuss the next steps with you If you always ride with maximum motor output your motor will always require a higher current Higher currents cause the battery to age more quickly 8 6 Transportati...

Page 129: ...t of the holder and charge it in the docking station This is recommended if it is cold outside in order to charge the battery in a warmer room The battery can be charged at temperatures between 0 C an...

Page 130: ...rom the motor of your Pedelec regularly ideally using a dry brush or a damp not wet cloth Running water such as that from a hose pipe or even a high pressure cleaner must not be used for cleaning The...

Page 131: ...weight 130 kg IMPULSE LI ION BATTERY Capacities 11 Ah 15 5 Ah 17 Ah Voltage 36 V 36 V 36 V Weight 2 85 kg 2 95 kg 2 95 kg MOTOR Brushless electric motor with gear unit and freewheel Output 250 W rated...

Page 132: ...y using your new Impulse Ergo Pedelec Copyright 2013 Derby Cycle Werke GmbH Reproduction in whole or in part is not permitted without the consent of Derby Cycle Werke GmbH Subject to misprints errors...

Page 133: ...VII User Manual Groove Pedelec English Derby Cycle Werke GmbH 2013...

Page 134: ...2 VII User Manual Pedelec Groove Battery and charger Battery lock 1 Battery 2 Battery lock 3 Motor unit 4 Control panel 5 Charger Motor unit Control panel 5 1 2 4 3 4 3 2 1...

Page 135: ...ubsequently explained in detail supplemented by illustrations and diagrams More detailed information on your Pedelec is provided in Chapter 12 Technical data The information in this User Manual specif...

Page 136: ...lay of power assist mode 10 5 4 Battery charge state indicator 10 6 Assistance by the electric motor 11 6 1 Operating principle of assistance 11 6 2 Distance 11 6 3 Riding your Pedelec efficiently 12...

Page 137: ...delec place the battery back into the holder in the pannier rack by reinserting it from behind Once you have inserted the battery turn the key clockwise and then remove it other wise the battery will...

Page 138: ...lly have to have a driving license unless you own a model with pushing assistance Chapter 2 2 Pushing assistance You do not legally have to have insurance No age restriction applies for a Pedelec The...

Page 139: ...Quick start You can also remove the battery from the holder and charge it in the docking station This is recom mended if it is cold outside in order to charge the battery in a warm room Hold the batte...

Page 140: ...on the battery to the right of the LEDs The greater the number of LEDs that light up the higher the charge state is LEDs on the battery 5 If the LED on the charger lights up green the battery is fully...

Page 141: ...n to switch the control panel on and off On Off button If the model features pushing assistance the switch for this will be on the underside of the control panel Button for pushing assistance 5 1 On O...

Page 142: ...ing only with a low level of effort When using the eco mode and pedaling only lightly an irregular noise from the motor may be heard 5 4 Battery charge state indicator The battery charge state indicat...

Page 143: ...al factors Ambient temperature If it is colder you will travel a shorter distance with the same battery charge To maximise the distance you can travel keep the battery in a heated room so that it is a...

Page 144: ...Li Ion battery type for this application One of the main benefits of this type of battery is its low weight combined with a high capacity Li Ion batteries only weigh half as much as comparable nickel...

Page 145: ...e the battery inside your house or in a warm garage when the outside temperature is low In this case you should only fit the battery on your bike just before using it If you are transporting your Pede...

Page 146: ...f the battery According to the technical definition the battery is used if its capacity is only 60 in the new condition The battery of course also ages over time Even if you do not use your battery it...

Page 147: ...irst thing you must do before releasing the front wheel is to open the connection to the front wheel motor Undo the locking nut for the electrical connector which is located on the back of the fork Ta...

Page 148: ...e genuine battery Live parts may be exposed when you open covers or remove parts Connection points may also be live Maintenance or repairs on the device when it is open and connected to the power supp...

Page 149: ...ith planetary gear unit and freewheel Output 250 watts Maximum torque 35 Nm Weight of motor 2 88 kg Assist levels 70 150 250 watts Switch off speed 25 km h at all assist levels Control via speed senso...

Page 150: ...sing your new Pedelec with Groove drive Copyright 2013 Derby Cycle Werke GmbH Reproduction in whole or in part is not permitted without the consent of Derby Cycle Werke GmbH Subject to misprints error...

Page 151: ...Original User Manual Xion Pedelec English...

Page 152: ...ranty and service life 13 5 5 Storage 14 5 6 Shipping 14 5 7 Disposal 14 6 Charger 14 7 Control panel and display 15 7 1 Control panel 15 7 1 1 Switching on off 15 7 1 2 Pushing assistance 16 7 1 3 Ar...

Page 153: ...le if you are riding up hills carrying loads or riding into the wind You can decide yourself how much you want to use it The purpose of this User Manual is to help you get the most out of your Xion Pe...

Page 154: ...ned for a maximum speed of 70 km h Exceeding this speed causes damage to the electrical components If you wish to make any adjustments to the ride char acteristics of your Pedelec please consult your...

Page 155: ...ing the battery on the Pedelec In this case you must place the Pedelec so as to prevent any fire from spreading quickly exercise caution with carpeted floors Lithium reacts very strongly upon direct c...

Page 156: ...elec with the round socket cover In this way no dirt can enter the contact socket 1 6 1 The Pedelec and your car If you transport your Pedelec on a bike rack ensure that it is designed for the higher...

Page 157: ...lec 7 2 Composition of the vehicle Motor Seatpost Saddle Seatpost clamp with quick release lever or screw Pedal Frame 1 Top tube 2 Seat tube 3 Down tube Fork Display Battery on down tube or seat tube...

Page 158: ...release device For opening the quick release lever must be folded back through 180 you will see the lettering OPEN For clos ing fold the quick release lever back in through 180 you will see the letter...

Page 159: ...ss the battery down into the holder until the locking mechanism engages Charging the battery Installing the battery Now turn the key clockwise and remove it The battery is now locked in place Locking...

Page 160: ...t is on the Pedelec Chapter 4 Quick start Alternatively you can take the battery out of its holder and charge it in a separate location This is recommended if it is cold outside in order to charge the...

Page 161: ...it again The charger tests the battery and performs readjustments if required If the LED on the charger still flashes take the charger and battery to your specialist dealer who will test the device an...

Page 162: ...ttery which includes five LEDs and a battery key The LEDs light up as soon as you press the battery key Information about the charge state and capacity of the battery is provided based on the number o...

Page 163: ...attery with 5 Ah on the first day 2 Ah on the second day and 4 Ah on the third day the sum is 11 Ah The battery has thereby completed one charge cycle According to the technical definition the battery...

Page 164: ...personnel If you would like to return your battery for replacement please always arrange this via your specialist cycle shop Specialist cycle shops can have the battery picked up free of charge and in...

Page 165: ...iddle of the handlebar The con trol panel can be found on the handlebar grip Control panel and display 7 1 Control panel The three buttons each have different functions depending on the item of the se...

Page 166: ...becomes weaker each time you press it If none of the arrows are highlighted in white the user is in the neutral assist mode This means no energy recovery and no assistance 7 2 Display The display in t...

Page 167: ...ned with one another In the process you can clearly feel the display lock into place At the same time ensure that the display is correctly aligned Removal Turn the display approx 30 degrees anticlockw...

Page 168: ...nutes the system switches off automatically If you subsequently want to ride using the assistance you will have to switch it back on using the diamond button 7 2 4 Remaining range indicator To the rig...

Page 169: ...eshoot ing Communication fault 7 4 Programming and settings After switching on the Xion system you can switch to the programming mode by pressing the diamond button This only works when the Pedelec is...

Page 170: ...t stretches Max torque Temperature stability Range Tour mode Riding pleasure for long flat slightly hilly stretches Max torque Temperature stability Range Eco mode Less torque constant output on hills...

Page 171: ...button takes you back to the settings 7 4 4 Push assist In order to activate the pushing assistance for the first time after switching on move the rear wheel 30 centi metres in any direction The pushi...

Page 172: ...on as the rear wheel is turning The thrust delivered by the motor depends on three factors Your own pedalling effort The motor adapts to the force you apply If you pedal harder e g uphill or when sett...

Page 173: ...ore distinct this assistance characteristic becomes The level of assistance you have selected In the highest assist level Boost the motor as sists you with the highest output and therefore also uses t...

Page 174: ...ur and the assist levels 1 to 3 when riding over longer distances Furthermore you can reduce the build up of heat by riding with higher pedalling cadences Temperature symbol The charge state of the ba...

Page 175: ...e Please consult your specialist cycle shop about this The distance you can travel also decreases if the brakes are rubbing Battery capacity The range also depends on the current capacity of the batte...

Page 176: ...or the battery has fallen out A damaged battery must neither be charged nor used for another application Contact your specialist cycle shop the battery may need to be replaced Range of the battery se...

Page 177: ...s off This phenomenon occurs very rarely in batteries which are approaching empty Recharge the battery Temperature is too high The motor is too hot Allow your system to cool down No application of bat...

Page 178: ...ht and the rear wheel is therefore heavier than normal Disconnecting the cable Never hold or carry the rear wheel by the cable This poses the danger of the cable breaking 6 On the left axle side of th...

Page 179: ...ide This could cause the battery to switch off 11 2 Motor Dirt should be removed from the motor of your Pedelec regularly ideally using a dry brush or a damp not wet cloth Running water such as that f...

Page 180: ...output 650 W maximum output Torque 12 Nm rated torque 41 Nm maximum torque Gross weight of electric drive battery control unit 11 Ah 15 5 Ah 7 8 kg 7 8 kg Control Via torque sensor and speed sensor i...

Page 181: ...elec with Xion drive Copyright Derby Cycle Werke GmbH Raleigh Univega GmbH Reproduction in whole or in part is not permitted without the consent of Derby Cycle Werke GmbH Raleigh Univega GmbH Subject...

Page 182: ...F M PH KM H Reichweite AM M PM W H MIN MPH KM H RESET TU RBO SP ORT S TO UR EC O OFF M PH KM H Reichweite AM M PM W H MIN MPH KM H Drive Unit Intuvia PowerPack 300 PowerPack 400 Charger 0 275 007 021...

Page 183: ...H Reichweite AMM PMW H MIN MPH KM H RESET T U R B O S P O R T S T O U R E C O O F F M PH KM H Reichweite AMM PMW H MIN MPH KM H TURBO SPORT TOUR ECO OFF MPH KM H Reichweite AMM PMWH MIN MPH KM H 3 2...

Page 184: ...eBike Systems 0 276 001 SPI 22 8 13 ECO M PH KM H Reichweite KM H RESET ECO M PH KM H Reichweite KM H 17 13 14 11 12 18 5 1 7 m m 10 4 3 15 16 B A OBJ_BUCH 2087 001 book Page 3 Thursday August 22 2013...

Page 185: ...0 276 001 SPI 22 8 13 Bosch eBike Systems 4 A1 C1 A9 C6 C7 A8 A6 A5 A5 A7 A2 C7 C6 A4 A3 A3 A4 A6 OBJ_BUCH 2087 001 book Page 4 Thursday August 22 2013 11 11 AM...

Page 186: ...5 Bosch eBike Systems 0 276 001 SPI 22 8 13 A8 A5 A6 A9 A1 A2 A5 A6 A7 7 D C OBJ_BUCH 2087 001 book Page 5 Thursday August 22 2013 11 11 AM...

Page 187: ...el ensamblaje del enchufe ya que el resultado puede ser riesgo de incendio o sacudidas el ctricas Pour un fonctionnement s r reportez vous au manuel Risque de choc lectrique Utiliser en lieu sec uniq...

Page 188: ...7 Bosch eBike Systems 0 276 001 SPI 22 8 13 A3 C5 C6 A8 C6 A2 C3 C2 A4 F E OBJ_BUCH 2087 001 book Page 7 Thursday August 22 2013 11 11 AM...

Page 189: ...0 276 001 SPI 22 8 13 Bosch eBike Systems 8 C5 C5 A2 A8 C7 C7 C6 C6 G OBJ_BUCH 2087 001 book Page 8 Thursday August 22 2013 11 11 AM...

Page 190: ...zugelassen wurden Der Gebrauch anderer Akkus kann zu Verletzungen und Brandgefahr f h ren Bei Gebrauch anderer Akkus bernimmt Bosch keine Haftung und Gew hrleistung Nehmen Sie keinerlei Ver nderungen...

Page 191: ...hraube 16 Gewinde M3 8 mm lang von unten in das daf r vorgesehene Gewinde der Halte rung Montieren Sie die Halterung wieder auf dem Lenker Geschwindigkeitssensor berpr fen siehe Bild B Der Geschwindig...

Page 192: ...iencomputer aus der Halterung Wirdetwa10 minlangkeineLeistungdesAntriebsabgerufen z B weil das eBike steht schaltet sich das eBike System aus Energiespargr nden automatisch ab Anzeigen und Einstellung...

Page 193: ...nktion Schiebehilfe Anfahrhilfe darf ausschlie lich beim Schieben bzw Anfahren des eBikes verwen det werden Haben die R der des eBikes beim Benutzen der Schiebehilfe keinen Bodenkontakt besteht Verlet...

Page 194: ...shall not assume any liabil ity and warranty DonotmakeanymodificationstoyoureBikesystemor fit any other products which would be suitable for in creasing the performance of your eBike system This norma...

Page 195: ...sensor 17 is not properly connected the speed indication f will fail and the eBike drive will operate in emergency mode In this case loosen thescrewofthespokemagnet 18 and fas ten the spoke magnet to...

Page 196: ...again To recharge the internal battery pack insert the HMI into the holder 4 a battery pack must be inserted in the eBike Switch the eBike battery pack off by its On Off button see battery pack operat...

Page 197: ...s switched off Lights off appears for ap prox 1 s in the text indication d The illumination symbol c is displayed when the light is on Switchingthedrivinglightonandoffhasnoeffectontheback lightingofth...

Page 198: ...ed only by an authorised bike dealer Code Cause Corrective Measure 410 One or more buttons of the HMI are blocked Check if any buttons are blocked e g from dirt or debris Clean the buttons if required...

Page 199: ...arger into the battery pack If the problem persists contact your Bosch eBike dealer 602 Internal battery pack error Restart the system If the problem persists contact your Bosch eBike dealer 603 Inter...

Page 200: ...equipment luggage For this reason it is not possible to precisely predict the range before commencing a trip General rules For the same motor output of the eBike drive The less power or force that yo...

Page 201: ...o longer usable and according to the European Guideline 2006 66 EC defec tive or used battery packs batteries must be collected separately and disposed of in an environmentally correct manner The inte...

Page 202: ...itations or burns Battery packs must not be subjected to mechanical im pacts There is a risk that the battery pack will be damaged Vapours can escape in case of damage and improper use of the battery...

Page 203: ...rol indi cator which enables charging only within a temperature range between 0 C and 40 C When the battery pack is not within the charging tempera ture range three LEDs of the charge control indicato...

Page 204: ...s also switches off the eBike system When no power output of the eBike drive is requested for ap prox 10 minutes e g because the eBike is parked and no buttonofthedriveHMIoroperatingunitispressed thee...

Page 205: ...s If necessary an expert for hazardous materials can be consulted when preparing the item for shipping Dispatch battery packs only when the housing is undamaged Tape or mask off open contacts and pack...

Page 206: ...ttery pack Provide for fresh air and seek medical attention in case of complaints The vapours can irritate the respiratory system Supervise children This will ensure that children do not play with the...

Page 207: ...proce dure The battery can be charged with and without the HMI When chargingwithouttheHMI thechargingprocedurecanonlybe observed on the battery charge control indicator When the HMI is connected the...

Page 208: ...o household waste Only for EC countries According to the European Guideline 2012 19 EU for Waste Electrical and Elec tronic Equipment and its implementation intonationalright batterychargersthatare no...

Page 209: ...Reichweite AM M PM W H MIN MPH KM H RESET TU RBO SP ORT S TO UR EC O OFF M P H K M H Reichweite AM M PM W H MIN MPH KM H Drive Unit Intuvia PowerPack 300 PowerPack 400 Charger 0 275 007 020 0 275 007...

Page 210: ...H Reichweite AMM PMW H MIN MPH KM H RESET T U R B O S P O R T S T O U R E C O O F F M PH KM H Reichweite AMM PMW H MIN MPH KM H TURBO SPORT TOUR ECO OFF MPH KM H Reichweite AMM PMWH MIN MPH KM H 3 2...

Page 211: ...Bike Systems 0 276 001 SAI 14 8 13 ECO M PH KM H Reichweite KM H RESET ECO M PH KM H Reichweite KM H 17 13 14 11 12 18 5 1 7 m m 10 4 3 15 16 B A OBJ_BUCH 2074 001 book Page 3 Wednesday August 14 2013...

Page 212: ...0 276 001 SAI 14 8 13 Bosch eBike Systems 4 A1 C1 A9 C6 C7 A8 A6 A5 A5 A7 A2 C7 C6 A4 A3 A3 A4 A6 OBJ_BUCH 2074 001 book Page 4 Wednesday August 14 2013 12 19 PM...

Page 213: ...5 Bosch eBike Systems 0 276 001 SAI 14 8 13 A8 A5 A6 A9 A1 A2 A5 A6 A7 7 D C OBJ_BUCH 2074 001 book Page 5 Wednesday August 14 2013 12 19 PM...

Page 214: ...el ensamblaje del enchufe ya que el resultado puede ser riesgo de incendio o sacudidas el ctricas Pour un fonctionnement s r reportez vous au manuel Risque de choc lectrique Utiliser en lieu sec uniq...

Page 215: ...7 Bosch eBike Systems 0 276 001 SAI 14 8 13 A3 C5 C6 A8 C6 A2 C3 C2 A4 F E OBJ_BUCH 2074 001 book Page 7 Wednesday August 14 2013 12 19 PM...

Page 216: ...0 276 001 SAI 14 8 13 Bosch eBike Systems 8 C5 C5 A2 A8 C7 C7 C6 C6 G OBJ_BUCH 2074 001 book Page 8 Wednesday August 14 2013 12 19 PM...

Page 217: ...not assume any liabil ity and warranty DonotmakeanymodificationstoyoureBikesystemor fit any other products which would be suitable for in creasing the performance of your eBike system This normally re...

Page 218: ...ation f after this please refer to an authorised bicycle dealer Operation Initial Operation Requirements The eBike system can only be activated when the following requirements are met A sufficiently c...

Page 219: ...ndicator g indicates the charge condition of the eBike s battery pack and not the charge condition of the HMI s internal battery pack The charge condition of the eBike s battery pack can also be read...

Page 220: ...reset Clock Current time odometer Display of the total distance travelled with the eBike not resettable To switch between the indication functions press the i button 1 on the HMI or the i button 11 on...

Page 221: ...sists contact your Bosch eBike dealer 450 Internal software error Restart the system If the problem persists contact your Bosch eBike dealer 490 Internal error of the HMI Have the HMI checked 500 Inte...

Page 222: ...cle even with eBike drive please observe the operating instruc tions of your eBike Independent of the type of gearing it is recommended to briefly interrupt the pedaling while changing gears This make...

Page 223: ...n author ised bicycle dealer After sales Service and Customer Assistance IncaseofquestionsconcerningtheeBikesystemanditscom ponents please refer to an authorised bicycle dealer Forcontactdataofauthori...

Page 224: ...tations or burns Battery packs must not be subjected to mechanical im pacts There is a risk that the battery pack will be damaged Vapours can escape in case of damage and improper use of the battery p...

Page 225: ...l indi cator which enables charging only within a temperature range between 0 C and 40 C When the battery pack is not within the charging tempera ture range three LEDs of the charge control indicator...

Page 226: ...also switches off the eBike system When no power output of the eBike drive is requested for ap prox 10 minutes e g because the eBike is parked and no buttonofthedriveHMIoroperatingunitispressed theeB...

Page 227: ...If necessary an expert for hazardous materials can be consulted when preparing the item for shipping Dispatch battery packs only when the housing is undamaged Tape or mask off open contacts and pack...

Page 228: ...ttery pack Provide for fresh air and seek medical attention in case of complaints The vapours can irritate the respiratory system Supervise children This will ensure that children do not play with the...

Page 229: ...proce dure The battery can be charged with and without the HMI When chargingwithouttheHMI thechargingprocedurecanonlybe observed on the battery charge control indicator When the HMI is connected the...

Page 230: ...household waste Only for EC countries According to the European Guideline 2012 19 EU for Waste Electrical and Elec tronic Equipment and its implementation intonationalright batterychargersthatare no...

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