KAL-FIRE Fairo 100 User Manual Download

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Installation / User Manual

Product

Fairo

Product group Balanced flue gas system
Models

60-70-75-100-105-
105 Tunnel-120-140-
140 Tunnel-160

Version

01-2011

Language

English

Summary of Contents for Fairo 100

Page 1: ...Installation User Manual Product Fairo Product group Balanced flue gas system Models 60 70 75 100 105 105 Tunnel 120 140 140 Tunnel 160 Version 01 2011 Language English ...

Page 2: ...be held liable for any consequential damage as a result of faulty installation If any problems occur or you have any questions about the operation of your Fairo please contact your dealer Your dealer is also the person to contact during the duration of the guarantee period Kal Fire has installed a telephone number in order to give your dealer technical support when needed Now we will always be abl...

Page 3: ...0 140 140 Tunnel and 160 12 4 4 Connecting gas regulation unit 14 4 5 Connecting the radiographic remote control 15 4 6 Placing finishing the surround 16 4 7 Mounting the spacer 17 5 Preparing for use 19 5 1 Placing the decorative elements 19 5 1 1 Fairo 60 ceramic logs 20 5 1 2 Fairo 70 ceramic logs 21 5 1 3 Fairo 75 ceramic logs 22 5 1 4 Fairo 100 ceramic logs 24 5 1 5 Fairo 105 and Fairo 105 Tu...

Page 4: ...lass 60 70 75 100 120 140 160 44 7 2 3 Removing the glass from the Fairo 105 Tunnel and Fairo 105 Front 45 7 2 4 Removing the glass 140 Tunnel 46 7 2 5 Replacing the glass 140 Tunnel 49 8 Trouble shooting for the installer only 51 APPENDIX A EC declaration of compliance APPENDIX B Connection diagram APPENDIX C Dimension diagrams APPENDIX D Guarantee ...

Page 5: ...ollowing models Fairo 60 Fairo 70 Fairo 75 Fairo 100 Fairo 105 Fairo 105 Tunnel Fairo 120 Fairo 140 Fairo 140 Tunnel Fairo 160 Symbols used Kal fire uses a number of symbols in this manual These symbols indicate possible damage to the product and or a life threatening situation if the procedures are not observed carefully Warning of danger Warning of hazardous electric voltage Fire hazard Explosio...

Page 6: ...supplies must be installed according to the prevailing regulations In the event of a malfunction you must never deactivate override or modify the safety features in the Fairo and gas regulator Check the Fairo for correct functioning immediately after installation The safety features set at the factory must not be modified Take the necessary preventive measures by using non combustible material to ...

Page 7: ...n open door Ensure that curtains and or other combustible materials are at a distance of at least 50cm from the Fairo If you have intentionally or unintentionally activated the flame failure device causing the Fairo to go out wait for 3 minutes before re lighting the Fairo 2 4 Safety precautions If the Fairo does not detect a flame the gas supply will be blocked The flame detection feature uses el...

Page 8: ...20 20mbar 6 8 5 8 0 70 18 8 85 G25 25mbar 6 4 5 3 0 77 23 6 83 I2ELL G25 20mbar 6 0 4 7 0 74 19 2 79 I2E G20 20mbar 6 8 5 8 0 70 18 8 85 I2L G25 25mbar 6 4 5 3 0 77 23 6 83 G110 8 10mbar I3B P G30 50mbar 7 1 5 6 0 22 28 79 I3B P G30 30mbar 7 1 5 6 0 22 28 79 I3 G30 28 30mbar 7 1 5 6 0 22 28 79 I3P G31 50mbar 7 1 5 5 0 28 36 78 I3P G31 37mbar 7 1 5 5 0 28 36 78 I3P G31 30mbar Fairo 75 Input kW Outp...

Page 9: ... 92 19 76 I2E G20 20mbar 8 9 7 3 0 92 19 76 G25 25mbar 8 9 7 2 1 1 23 1 76 I2ELL G25 20mbar 7 6 5 9 0 93 19 2 77 I2E G20 20mbar 8 9 7 3 0 92 19 81 I2L G25 25mbar 8 9 7 2 1 1 23 1 81 G110 8 10mbar I3B P G30 50mbar 8 9 6 8 0 27 28 77 I3B P G30 30mbar 8 9 6 8 0 27 28 77 I3 G30 28 30mbar I3P G31 50mbar 8 8 6 7 0 35 36 76 I3P G31 37mbar 8 8 6 7 0 35 36 76 I3P G31 30mbar Fairo 120 Input kW Output kW Con...

Page 10: ...1 12 3 1 58 19 0 82 I2E G20 20mbar 15 1 12 3 1 58 19 0 82 G25 25mbar 15 4 12 3 1 86 23 8 81 I2ELL G25 20mbar I2E G20 20mbar 15 1 12 3 1 58 19 0 82 I2L G25 25mbar 15 4 12 3 1 86 23 8 81 G110 8 10mbar I3B P G30 50mbar I3B P G30 30mbar I3 G30 28 30mbar 13 7 10 9 0 45 29 4 80 I3P G31 50mbar I3P G31 37mbar I3P G31 30mbar Fairo 160 Input kW Output kW Verbruik m3 h Branderdruk mbar Rendement I2H G20 20mb...

Page 11: ...r G110 8 10mbar I3B P G30 50mbar I3B P G30 30mbar I3 G30 28 30mbar I3P G31 50mbar I3P G31 37mbar I3P G31 30mbar Country overview continued GB GR IE IT LU NL NO PT PL I2H G20 20mbar I2E G20 20mbar G25 25mbar I2ELL G25 20mbar I2E G20 20mbar I2L G25 25mbar G110 8 10mbar I3B P G30 50mbar I3B P G30 30mbar I3 G30 28 30mbar I3P G31 50mbar I3P G31 37mbar I3P G31 30mbar ...

Page 12: ...ce Installation and user instructions Ceramic logs Chips Kal Glow glowing effect White stones depending on your order Adjustment feet Mounting bracket with mounting material Aerosol can Suction cup 4 2 Placing the fireplace 1 Screw the adjustment feet in the Fairo and place the Fairo in the required position The Fairo must rest on the adjustment feet Setting range 4 cm ...

Page 13: ...kets supplied to mount the Fairo stably to the wall 4 3 Placing the flue duct The Fairo must only be connected using the Kal fire concentric flue gas material If this instruction is not obeyed no safeguard can be given for the system During the CE inspection the appliances are certified with this duct different resistance values apply to each type of duct The flue duct must be connected air tight ...

Page 14: ... much resistance will be created in the flue The combustion air will have difficulty reaching the Fairo which will considerably change the effect of the flames Always start with 1 metre of vertical pipe section Maximum permitted total system length Maximum permitted horizontal system length 12m 7m The longer the duct the longer it will take before you get attractive flames Calculation example Flue...

Page 15: ...ou can use two connectors At the top use the ventilation plate with a draught increasing hood Connect a flue liner or flexible flue liner to this fitted through the existing duct Check the flue duct for any leaks which may cause under pressure In turn this will prevent the closed system from functioning properly With a very old flue use two flexible pipes The inner pipe must be centred in the midd...

Page 16: ...e burner cover should be removed This will create higher flames With Bypass plate Without Bypass plate 4 3 6 Adjusting restrictor plate for Fairo 100 120 140 140 Tunnel and 160 Position restrictor plate Result of chimney calculation Plates removed 0 to 7 Plates pushed inwards 8 to 10 Plates pushed outwards 11 to 14 Without Bypass plate see page 11 15 to 20 Plates removed Plates pushed inwards ...

Page 17: ...4 Mounting and installation 13 Plates pushed outwards ...

Page 18: ...eferably in one of the side walls of the surround Always connect an approved operable gas tap space has been reserved for the gas tap in the technical box with the gas regulator Remove the receiver in order to easily turn the gas tap in the gas regulator The connection is 1 2 female thread 2 Place the technical box with the gas regulator seen from the left side of the Fairo within a range of 1 5m ...

Page 19: ...s check the entire installation for leaks 4 Check the pre pressure using a gas pressure meter and ensure that all soiling is removed from the pipes this is to prevent blockages and obstructions The pre pressure must correspond with the pressure stated on the CE identification plate If the pipes used are too small the pre pressure may drop during use The difference may not be more than 2mbar 4 5 Co...

Page 20: ... plasterwork and wallpaper used to decorate the wall especially above the appliance must be heat resistant A heat protection plate is mounted at the front of the Fairo to ensure the surround is cooled properly Ensure that air is exhausted into the same pressure area The opening used to extract the air must have a surface area of 2 150 100mm 150 cm Discoloration of walls ceilings and gratings Once ...

Page 21: ...pwards and to the right This unlocks the frame so it can be lowered carefully Attention Check that the Fairo is working correctly before gluing the fitting frame After the adhesive has been applied it is not possible to open the Fairo until the adhesive has dried and hardened Step 1 Test the appliance before mounting the spacer After the spacer has been mounted you must observe the hardening time ...

Page 22: ...onent adhesive Ensure there is plenty of adhesive especially in the holes in the spacer This means prevent the fitting piece cannot shift and sag The underneath of the horizontal fitting piece must be equal to the lower part of the covering profile In the frieze of the mantelpiece there must be a recess so the horizontal fitting frame can be pushed upwards Step 4 Complete mounting the mantelpiece ...

Page 23: ... be generated Ceramic logs Chips Kal Glow Place the ceramic logs and chips supplied with the Fairo Only cover the burner plate not the burner and or ionisation pins 1 Position the ceramic logs section 5 1 1 2 Cover the cover plate met chips 3 Cover the burner with the Kal Glow supplied with the appliance Stretch the Kal Glow until it has the required length This gives an attractive glowing effect ...

Page 24: ...5 Preparing for use 20 1 3 4 5 7 9 3 4 1 7 9 5 5 1 1 Fairo 60 ceramic logs Delivered Fairo 60 ceramic logs Positioned log set Fairo 60 seen from above ...

Page 25: ...5 Preparing for use 21 Positioned log set Fairo 60 side view 5 1 2 Fairo 70 ceramic logs Delivered Fairo 70 ceramic logs 3 6 4 5 7 8 2 1 3 4 5 7 9 ...

Page 26: ...Preparing for use 22 1 2 3 4 5 6 9 Positioned log set Fairo 70 seen from above Positioned log set Fairo 70 side view 5 1 3 Fairo 75 ceramic logs Delivered Fairo 75 ceramic logs 8 2 7 6 3 4 5 8 2 7 6 3 4 5 ...

Page 27: ...5 Preparing for use 23 1 2 3 4 5 6 9 1 2 3 4 5 6 9 Positioned log set Fairo 75 seen from above Positioned log set Fairo 75 side view ...

Page 28: ... use 24 5 1 4 Fairo 100 ceramic logs Delivered Fairo 100 ceramic logs Positioned log set Fairo 100 seen from above Positioned log set Fairo 100 side view 1 3 3a 4 4a 5 6 7 7a 1 3 3a 7 7a 6 4 4a 5 1 3a 3 7 7a 6 4 4a 5 ...

Page 29: ...paring for use 25 5 1 5 Fairo 105 and Fairo 105 Tunnel ceramic logs Log set supplied for Fairo 105 and Fairo 105 Tunnel Step 1 Position the logs 3 6 and 9 Step 2 Now position logs 2 and 4 6 9 3 9 3 6 4 2 3a ...

Page 30: ...3a 4 8 7b 3b 5b 5a Step 3 Finally position logs 3a 2x and 7 5 1 6 Fairo 120 ceramic logs Delivered Fairo 120 ceramic logs Positioned log set Fairo 120 seen from above total view 1 2 3a 3b 4 7a 7b 6 5a 5b 8 1 2 3a 3b 4 7a 7b 6 5a 5b 8 ...

Page 31: ...5 Preparing for use 27 3b 5b 7b 8 2 1 4 Positioned log set Fairo 120 seen from above left part Positioned log set Fairo 120 seen from above right part 3a 4 5a 7a 1 6 8 ...

Page 32: ...3a 5b 7b 8 1 3a 3b 4 8 5a 5b 6a 6b 7a 7b 5 1 7 Fairo 140 ceramic logs Delivered Fairo 140 ceramic logs Positioned log set Fairo 140 seen from front total view Positioned log set Fairo 140 seen from above total view 1 3a 3b 4 8 5a 5b 6a 6b 7a 7b ...

Page 33: ...5 Preparing for use 29 1 5a 5b 3b 4 8 6a 7b 6b 3a 5a 7a 1 4 8 Positioned log set Fairo 140 side view left part Positioned log set Fairo 140 side view centre ...

Page 34: ...5 Preparing for use 30 1 3b 5b 6a 7b 8 Positioned log set Fairo 140 side view right part 5 1 8 Fairo 140 Tunnel ceramic logs Delivered Fairo 140 Tunnel ceramic logs 3a 3b 8 4 5c 5b 5a 7c 7b 7a 9 ...

Page 35: ... for use 31 Positioned log set Fairo 140 Tunnel Step 1 Positioned log set Fairo 140 Tunnel Step 2 Positioned log set Fairo 140 Tunnel Step 3 Positioned log set Fairo 140 Tunnel Step 4 4 9 7a 7b 3a 5a 5b 7c 3b 5c 8 ...

Page 36: ...for use 32 5 1 9 Fairo 160 ceramic logs Delivered Fairo 160 ceramic logs Positioned log set Fairo 160 seen from above total view 1 3 3a 5 4 5b 5a 6 6a 9 8 7 7a 7b 1 6 6a 3 7 5 9 5a 8 3a 4 7a 5b 7b 8 5a 9 5 3 7 1 6 ...

Page 37: ...5 Preparing for use 33 Positioned log set Fairo 160 seen from above left part Positioned log set Fairo 160 seen from above right part 3a 4 5b 7b 7a 6a 1 8 ...

Page 38: ...xperience any problems refer to chapter 8 The first time the appliance is ignited it may take quite some time to obtain a flame because of the amount of air in the gas pipe 4 All Fairo appliances have been tested in the factory In the event of a problem it is quite easy to access the gas regulation unit After the Fairo has burnt for 10 minutes continue with the surround construction 5 When the Fai...

Page 39: ...e the plug in the socket 3 Open the gas tap The remote control has a display and four keys This can be used to operate the Fairo and change settings 6 2 Basic menu In control mode the basic menu will always appear on the display an overview screen with the current values current mode current time and measured room temperature The flame indicates that the Fairo is ignited 1203 xx 30 5 C ...

Page 40: ...crease the flame height minimum 1 or to increase the flame height maximum 15 Setting the current time Press twice The current time starts flashing Use and to set the correct time Press to return to the basic menu Switching off the Fairo If you are not in the basic menu press to access the basic menu Switch off the Fairo by pressing Reset after a malfunction If the system does not detect any flames...

Page 41: ...tpoints In this case control will be fully automatic based on the pre programmed settings Igniting the Fairo Activate the display by pressing one of the four keys Ignite the Fairo by pressing and simultaneously and wait until the hourglass has disappeared Note If this is not successful the Fairo is then in Timer or Thermostat mode Select Manual operation mode and repeat the steps above Setting the...

Page 42: ...he arrow keys until the symbols and flash together 4 Press to leave the menu C Selecting Thermostat mode 1 If you are not in the basic menu press to access the basic menu 2 If you are in Timer or Manual operation mode press to select Thermostat 3 Press one of the arrow keys until the symbols and C flash 4 Press to leave the menu 1 2 3 1203 xx 30 5 C C 1 2 3 C C 1203 xx 30 5 C C ...

Page 43: ...continue The date starts flashing 5 Press or to set the current date 6 Press to confirm this date The first switch on time starts flashing 7 Press or to set the first switch on time 8 Press to confirm the first switch on time The first temperature setpoint starts flashing 9 Press or to set the first temperature setpoint 10 Press to confirm the set temperature The time starts flashing 1 2 3 4 5 6 7...

Page 44: ...off the Fairo If you are not in the basic menu press to access the basic menu Switch off the Fairo by pressing Reset after a malfunction If the system does not detect any flames after 30 seconds of sparks or the display shown appears then there is a malfunction Reset the system by pressing on and simultaneously This can be attempted 3x afterwards the Fairo will enter malfunction mode for 24 hours ...

Page 45: ...n the back of the remote control by pressing it a few millimetres downwards and then lifting it 2 Remove the old batteries 3 Place new batteries as shown in the figure on the left 4 Replace the cover on the rear of the remote control by slotting lips A and B into the corresponding openings in the remote control housing 5 Slide the rear cover upwards to lock it 6 If you use a clock programme you mu...

Page 46: ...e window after a certain period of time This can be removed using a damp cloth or a non abrasive cleaning agent ceramic glass cleaner Do not use any abrasive or corrosive agents to clean the mantelpiece Damage to the enamel is not covered by the guarantee 7 2 1 Removing the glass 60 70 75 100 120 140 160 1 Remove the frame and the magnets 2 Slide the seal upwards ...

Page 47: ...nel inwards with a turning and pushing movement 5 On the right side an opening will appear Release the window by lifting it upwards and moving it to the right The window can now be lifted diagonally out of the Fairo Place the window in a safe place and clean it with a soft cloth as described in this manual ...

Page 48: ...anel is facing inwards and that there are no stones or chips between door and the burner cover The operating rod is facing forward 2 Place the window back in the appliance by moving it to the left and pressing it downwards 3 Fold the side panel outwards with a turning and pulling movement 4 Slide the operating rod back into place ...

Page 49: ...Place the magnets in the right position and replace the frame 7 2 3 Removing the glass from the Fairo 105 Tunnel and Fairo 105 Front 1 Remove the profile strip 2 Remove the 3 socketed screws and the 2 magnets 3 Slide the bar upwards and then to the left ...

Page 50: ...ng pressure and secure as shown in the following figure 5 Apply the supplied suction cups and remove the glass as shown here Follow these steps in the reverse order to replace the glass 7 2 4 Removing the glass 140 Tunnel 1 Remove the frame and the magnets ...

Page 51: ...8 Trouble shooting 47 2 Slide the seal upwards 3 Slide the operating rod forwards This is situated on the left side 4 Fold the side panel inwards with a turning and pushing movement ...

Page 52: ...ear Release the window by lifting it upwards and moving it to the right The window can now be lifted diagonally out of the Fairo Place the window in a safe place and clean it with a soft cloth as described in this manual Repeat this step on the other side as well ...

Page 53: ...anel is facing inwards and that there are no stones or chips between door and the burner cover The operating rod is facing forward 2 Place the window back in the appliance by moving it to the left and pressing it downwards Repeat this step for both sides 3 Fold the side panel outwards with a turning and pulling movement ...

Page 54: ...8 Trouble shooting 50 4 Slide the operating rod back into place 5 Slide the seal downwards 6 Place the magnets in the right position and replace the frame ...

Page 55: ...the Fairo only extinguishes after a while ensure the restrictor plate is correctly set Check recirculation Does the flame touch the ionisation pin at the moment an error message is given N Y Check if the earth phase and zero are present The electronics will not work on a 2 phase network or without an earth Turn the plug The Fairo is phase sensitive Is it correctly connected Is the ignition cable l...

Page 56: ... Menu key for 10 sec 2 Select option BND in the special menu by pressing the Menu key briefly several times 3 Remove power from the appliance for 5 seconds then apply power again 4 Make connection by pressing both arrow keys simultaneously 5 Re start the appliance 6 Has the error message disappeared Try to reconnect the receiver and transmitter Y Check if the convection is working correctly Supply...

Page 57: ...res that appliances of the brand Kal fire with the following types Fairo are in compliance with the appliances as described in the EC type test certificates N E0801 XXXX 1 and also meet the applicable essential requirements of directive 90 396 EEG dated 29 June 1990 Date 1 January 2011 Drs Ing Beijko van Melick Msc General Manager Kal fire B V ...

Page 58: ...APPENDIX B Connection diagram B1 APPENDIX B Connection diagram GND Fairo ...

Page 59: ...APPENDIX C Dimension diagrams C1 APPENDIX C Dimension diagrams Technical box ...

Page 60: ...APPENDIX C Dimension diagrams C2 All dimensions shown in mm Dimensions subject to modification Fairo 60 Top view Front view ...

Page 61: ...APPENDIX C Dimension diagrams C3 All dimensions shown in mm Dimensions subject to modification Fairo 70 Top view Front view ...

Page 62: ...APPENDIX C Dimension diagrams C4 All dimensions shown in mm Dimensions subject to modification Fairo 75 Top view Front view ...

Page 63: ...APPENDIX C Dimension diagrams C5 All dimensions shown in mm Dimensions subject to modification Fairo 100 Top view Front view ...

Page 64: ...APPENDIX C Dimension diagrams C6 Fairo 105 All dimensions shown in mm Dimensions subject to modification Top view Front view ...

Page 65: ...APPENDIX C Dimension diagrams C7 Fairo 105 Tunnel All dimensions shown in mm Dimensions subject to modification Top view Front view ...

Page 66: ...APPENDIX C Dimension diagrams C8 All dimensions shown in mm Dimensions subject to modification Fairo 120 Top view Front view ...

Page 67: ...APPENDIX C Dimension diagrams C9 All dimensions shown in mm Dimensions subject to modification Fairo 140 Top view Front view ...

Page 68: ...APPENDIX C Dimension diagrams C10 All dimensions shown in mm Dimensions subject to modification Fairo 140 Tunnel Top view Front view ...

Page 69: ...APPENDIX D Guarantee C11 All dimensions shown in mm Dimensions subject to modification Fairo 160 Top view Front view ...

Page 70: ...____________________________ Type of appliance Fairo __________________________________________ Manufacturing number _________________________________________________ upper left of the combustion chamber on the attachment strip of the lining _________________________________________________ Date of purchase ___________ ___________ ____________ Address details installer retailer Name ______________...

Page 71: ...tee goes no right to compensation in the event that the Fairo cannot be used 6 The renewal or replacing of parts which are covered by this guarantee does not extend the total period of the guarantee 7 If within the period covered by the guarantee a defect occurs as a result of a manufacturing fault or faulty material Kal fire will send the replacement part free of charge to the installer without c...

Page 72: ...If more less or other than the prescribed ceramic logs are placed on the burner bed 7 To damage caused by outside influences shocks lightening falling flooding overheating of the appliance during transport storage or assembly 8 In the event of improper actions incorrect use and or neglect to the appliance 9 If the repair or supply of separate parts is carried out by a different manufacturer or by ...

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