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SERVICE MANUAL

COPYRIGHT © 2008 Victor Company of Japan, Limited

No.MA392<Rev.002>

2008/7

CD RECEIVER

MA392<Rev.002>

2008

7SERVICE MANUAL

KD-APD89J, KD-PDR80J, KD-PDR61E,

KD-PDR61EX, KD-PDR61EY, KD-G844UI,

KD-G845U, KD-G845UN, KD-G845UT,

KD-G845UH, KD-G847EE, KD-PDR89UR,

KD-PDR62E, KD-PDR62EX, KD-PDR62EY

COPYRIGHT © 2008 Victor Company of Japan, Limited

Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)
Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)

TABLE OF CONTENTS

1

PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

2

SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

3

DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

4

ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27

5

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31

(KD-APD89)
(KD-PDR80)
(KD-PDR89)

(KD-APD89)
(KD-PDR80)
(KD-PDR89)

(KD-APD89)
(KD-PDR80)
(KD-PDR89)

(KD-PDR61)

(KD-PDR62)

(KD-G847)

1
2
3
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Summary of Contents for KD-APD89J

Page 1: ...KD PDR62EX KD PDR62EY COPYRIGHT 2008 Victor Company of Japan Limited Lead free solder used in the board material Sn Ag Cu melting point 219 Centigrade Lead free solder used in the board material Sn Cu melting point 230 Centigrade TABLE OF CONTENTS 1 PRECAUTION 1 7 2 SPECIFIC SERVICE INSTRUCTIONS 1 10 3 DISASSEMBLY 1 10 4 ADJUSTMENT 1 27 5 TROUBLESHOOTING 1 31 KD APD89 KD PDR80 KD PDR89 KD APD89 KD...

Page 2: ...nterval set to 9 kHz 531 kHz to 1 602 kHz FM Tuner Usable Sensitivity 11 3 dBf 1 0 µV 75 Ω 50 dB Quieting Sensitivity 16 3 dBf 1 8 µV 75 Ω Alternate Channel Selectivity 400 kHz 65 dB Frequency Response 40 Hz to 15 000 Hz Stereo Separation 35 dB AM Tuner Sensitivity 20 µV Selectivity 35 dB CD PLAYER SECTION Type Compact disc player Signal Detection System Non contact optical pickup semiconductor la...

Page 3: ...V 75 Ω 50 dB Quieting Sensitivity 16 3 dBf 1 8 µV 75 Ω Alternate Channel Selectivity 400 kHz 65 dB Frequency Response 40 Hz to 15 000 Hz Stereo Separation 30 dB MW Tuner Sensitivity Selectivity 20 µV 35 dB LW Tuner Sensitivity 50 µV CD PLAYER SECTION Type Compact disc player Signal Detection System Non contact optical pickup semiconductor laser Number of Channels 2 channels stereo Frequency Respon...

Page 4: ... 3 dBf 1 8 µV 75 Ω Alternate Channel Selectivity 400 kHz 65 dB Frequency Response 40 Hz to 15 000 Hz Stereo Separation 30 dB AM Tuner Sensitivity Selectivity 20 µV 35 dB CD PLAYER SECTION Type Compact disc player Signal Detection System Non contact optical pickup semiconductor laser Number of Channels 2 channels stereo Frequency Response 5 Hz to 20 000 Hz Dynamic Range 96 dB Signal to Noise Ratio ...

Page 5: ...tivity 16 3 dBf 1 8 µV 75 Ω Alternate Channel Selectivity 400 kHz 65 dB Frequency Response 40 Hz to 15 000 Hz Stereo Separation 30 dB AM Tuner Sensitivity Selectivity 20 µV 35 dB CD PLAYER SECTION Type Compact disc player Signal Detection System Non contact optical pickup semiconductor laser Number of Channels 2 channels stereo Frequency Response 5 Hz to 20 000 Hz Dynamic Range 96 dB Signal to Noi...

Page 6: ... Ω 50 dB Quieting Sensitivity 16 3 dBf 1 8 µV 75 Ω Alternate Channel Selectivity 400 kHz 65 dB Frequency Response 40 Hz to 15 000 Hz Stereo Separation 30 dB MW Tuner Sensitivity Selectivity 20 µV 35 dB LW Tuner Sensitivity 50 µV CD PLAYER SECTION Type Compact disc player Signal Detection System Non contact optical pickup semiconductor laser Number of Channels 2 channels stereo Frequency Response 5...

Page 7: ...e in the optical pickup The tester s internal power source can easily destroy the laser diode 1 3 Handling the traverse unit optical pickup 1 Do not subject the traverse unit optical pickup to strong shocks as it is a sensitive complex unit 2 Cut off the shorted part of the flexible cable using nippers etc after replacing the optical pickup For specific details refer to the replacement procedure i...

Page 8: ...oduct uses visible and or invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are defeated It is dangerous to defeat the safety switches 5 CAUTION If safety switches malfunction the laser is able to function 6 CAUTION Use of controls adjustments or performance of procedures other than th...

Page 9: ...ws A two screws B attaching the heat sink 2 Remove the one screw C attaching the Bottom chassis 3 Slide to backward and then take out the Bottom chassis Fig 1 3 1 2 Removing the Front chassis See Fig 2 3 1 Remove the two screws D attaching the Front chassis See Fig 2 2 Remove the two screws E attaching the both side of Front chassis See Fig 3 3 Disengage four hooks a engaged both side of Front cha...

Page 10: ... No MA392 Rev 002 1 11 3 1 3 Removing the Sub board See Fig 4 1 Disconnect the connector CN741 of the Sub board from the connector CN701 of the Main board Fig 4 Sub board Main board CN701 CN741 ...

Page 11: ... F and one screw G attaching the Heat sink See Fig 5 2 Remove the two screws H and one screw J attaching the Main board See Fig 6 3 Remove the two screws K attaching the Main board See Fig 7 4 Disconnectthe connector CN501 connected to CD mechanism See Fid 7 Fig 5 Fig 6 Fig 7 F G J H K CN501 ...

Page 12: ...echanism Fig 8 3 1 6 Removing the Switch board See Fig 9 10 1 Remove the volume knob 2 Remove the one screw M attaching the Rear cover See Fig 9 3 Remove the four screws N attaching the Rear cover See Fig 10 4 Disengage nine hooks b engaged Rear cover See Fig 10 Fig 9 Fig 10 L L M N N N N hookb hookb hookb hookb ...

Page 13: ... Figs 1 and 2 1 From the both side of the CD mechanism assembly remove the four screws A attaching the top cover See Fig 1 2 Lift the front side of the top cover and move the top cover backward to release the two joints a See Figs 1 and 2 Fig 1 Fig 2 A A A a Top cover A a Top cover ...

Page 14: ...static electricity See Fig 3 1 From the bottom side of the CD mechanism assembly remove the screw C attaching the base board See Figs 3 and 4 2 Solder the short land c on the pickup See Fig 3 3 Disconnect the flexible wire from the connector on the pickup See Fig 3 4 Remove the base board from the joints d of the frame in the direction of the arrow See Figs 3 and 4 Reference Remove the wires from ...

Page 15: ...Remove the chassis unit from the dampers on the frame in an upward direction See Fig 6 Note Pay attention to misuse and loss of each spring See Fig 5 When reassembling make sure that the three shafts on the underside of the chassis unit are inserted to the dampers certainly See Fig 6 Fig 5 Fig 6 Front suspension spring Rear suspension spring Rear suspension spring Front suspension spring Chassis u...

Page 16: ...the clamper assembly See Figs 7 and 8 Remove the top cover Move the clamper assembly in the direction of the arrow to release the joints f from the chassis unit Fig 7 Fig 8 f f Clamper assembly Chassis unit f f Clamper assembly Chassis unit ...

Page 17: ...s unit From the bottom side of the chassis unit remove the screw D and take out the loading feed motor assembly in the direction of the arrow Reference Remove the wires from the soldered sections g of the loading feed motor assembly as required Fig 9 D Loading feed motor assembly g Loading feed motor assembly Chassis unit ...

Page 18: ...d screw holder as required See Fig 12 7 Release the claw k in the direction of the arrow to remove the feed sub holder See Fig 12 3 2 8 Reattaching the pickup See Figs 10 to 13 1 Reattach the feed sub holder to the pickup See Fig 12 2 Reattach the feed screw holder to the pickup using the screw G See Fig 12 3 Reattach the feed screw assembly and pu shaft holder A to the pickup as before See Fig 11...

Page 19: ...m in the direction of the arrow to remove the trigger arm base from the section s in the direction of the arrow 4 Remove the trigger arm from the section t Fig 14 3 2 10 Removing the top plate assembly See Fig 15 Remove the top cover base board chassis unit clamper assembly and trigger arm 1 Remove the screw H attaching the top plate assembly 2 Move the top plate assembly in the direction of the a...

Page 20: ...e link gear L in the direction of the arrow 3 Move the mode switch in the direction of the arrow 1 to remove the sections z of the top plate assembly 4 Move the mode switch in the direction of the arrow 2 and remove the mode switch from the sections aa ab Note When reattaching the link gear L attach it after aligning the hole ac of the link gear L to the hole ac of the link gear R Reference When r...

Page 21: ...lect arm R from the sections ag See Fig 17 5 From the bottom side of the top plate assembly remove the select lock arm spring from the section ah See Fig 18 6 From the top side of the top plate assembly remove the section aj of the select lock arm from the top plate assembly at first and remove the sections ak am ofthe select lock arm from the top plate assembly See Fig 18 Note When removing the s...

Page 22: ... the lock arm assembly from the joint at of the cam plate L assembly See Fig 19 5 From the right side of the lock arm assembly remove the loading roller spring L from the section au See Fig 20 6 From the top side of the lock arm assembly remove the loading roller spring R in the direction of the arrow and remove the loading roller assembly See Fig 20 7 Remove the roller guide R HL washer and rolle...

Page 23: ...r 2 See Fig 22 3 Pull out the change arm See Fig 22 4 Move the change gear plate rivet assembly in the direction of the arrow 2 to remove the section av of the change gear plate rivet assembly from the chassis unit while moving the change lock lever in the direction of the arrow 1 See Fig 23 5 Pull out the change gear 3A and change gear 3B from the change gear plate rivet assembly See Fig 23 Fig 2...

Page 24: ...embly top plate assembly loading roller assembly and cam plate R 1 Remove the slide hook rivet assembly and trigger rack spring from the chassis unit See Fig 25 2 From the bottom side of the chassis unit pull out the loading gear 1 See Fig 26 3 Remove the trigger control spring from the sections ay az See Fig 26 4 Take out the trigger rack plate from the chassis unit See Fig 26 Reference When atta...

Page 25: ...gear 2 in the direction of the arrow 2 while pulling the trigger arm in the direction of the arrow 1 and let the pickup move in the direction of the arrow 3 See Fig 28 3 Slide the spindle motor assembly in the direction of the arrow and take out it in an upward direction from the chassis unit See Fig 28 Reference Remove the wires from the soldered sections c on the base board and remove them from ...

Page 26: ...e and Bass Treble volume lndication 0 Loudness OFF 4 4 Dummy load Exclusive dummy load should be used for AM and FM For FM dummy load there is a loss of 6dB between SSG output and antenna input The loss of 6dB need not be considered sincedirect reading of figures are applied in this working standard 4 5 How to connect the extension cable for adjusting Caution Be sure to attach the heat sink and re...

Page 27: ...EB FGA TEO TGA RFG ADJ NOW ADJ INT IOP TEMP I T TEMP MAX IOP INT P TOTAL H OTHERS Service mode setting 1 Push POWER BUTTON Power ON 2 Set to service mode Keep this state more 2 seconds while connecting pressing the SEL button STANDBY ON ATTENUATOR button and SOURCE button sequentially 3 Select the menu with button and button and decide it with 1 button 4 When the 3 button is pushed it returns to t...

Page 28: ...V SQ V PI TP TA FSTR MS DI DEV AJCH ISS PTY No Name VER AF Tuner Service Mode FEBC FGADD TEBC TGADD FEOF TEOF RFGC CD Service Mode SW BT_CORE HW BT_MODULE SW BT_MODULE SW HIDEAWAY ADR Bluetooth Version It is displayed in Bluetooth adaptor connection SM IDM V MP ADJ IFBW IF QI SNR BCNT AGAIN HD Service Mode It is displayed in HD Radio Tuner connection ...

Page 29: ... signal 5 FM S Meter 97 9 60dBuV 0 Press OK 5 FM S Meter 97 9 60dBuV 0 High or Low or No signal 6 FM Full Sepa 97 9 70dBuV Lch Press OK 6 FM Full Sepa 97 9 70dBuV Adjust NG or No signal 7 FM IF Counter 97 9 70dBuV 0 Press OK 7 FM IF Counter 97 9 70dBuV 0 Adjust NG or No signal 8 AM S Meter 999 26dBuV 0 Press OK 8 AM S Meter 999 26dBuV 0 High or Low or No signal 9 AM S Meter 999 56dBuV 0 Press OK 9...

Page 30: ...YL BK BL WH RD OR WH GN VI BR GY BK GN BK 13 8 10 16 5 2 3 15 9 7 VI BK 11 WH 4 WH BK 12 GY 1 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 BK RD NC BL WH WH GN VI GY YL NC BR WH BK GN BK VI BK GY BK 8 OR WH Black RD BK Red BL Blue WH White VI Violet GY Gray YL Yellow OR Orange GN Green BR Brown ...

Page 31: ...RD BL WH GN BK VI VI BK WH BK GN GY BK WH 2 16 1 8 5 7 12 10 3 9 11 GY BK RD BL WH Black Red Blue White GN VI Violet GY Gray YL Yellow Green 4 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 BK RD NC BL WH WH GN VI GY YL NC NC WH BK GN BK VI BK GY BK 8 OR WH 15 OR WH OR Orange ...

Page 32: ...K RD RD 7 YL 4 6 8 5 2 7 8 1 2 5 6 3 4 4 WH 1 3 5 7 2 4 6 8 NC BR NC YL BL WH OR WH RD BK 1 3 5 7 2 4 6 8 VI GY WH GN VI BK GY BK WH BK GN BK BK RD BL WH BR Black Red Blue White Brown GN Green VI Violet GY Gray YL Yellow OR Orange RR Rear Right FR Front Right FL Front Left RL Rear Left REMOTE Remote ILL Illuminations Control ANT ACC TEL Auto Antenna ACC Line Telephone Muting GND Ground MEMORY Memo...

Page 33: ... GN 11 GN BK 2 VI 10 VI BK 4 WH 12 WH BK 1 GY 9 GY BK 5 BL WH 6 BL Black RD BK Red BL Blue WH White GN Green VI Violet GY Gray OR Orange YL Yellow RR FR FL RL REMOTE ANT ACC ILL GND MEMORY Rear Right Front Right Front Left Rear Left Remote out ACC Line Illuminations Control Ground Memory Backup Battery Auto Antenna MEMORY GND ACC ILL RL RL RR RR FL FL FR FR REMOTE ANT REMOTE OUTPUT ONLY POWER ANTE...

Page 34: ... YL Yellow BL WH WH BK GN BK VI BK GY BK OR Orange 1 3 5 7 2 4 6 8 VI GY WH GN VI BK GY BK WH BK GN BK 7 RD 16 YL 8 BK 5 BL WH 3 GN 11 GN BK 2 VI 10 VI BK 4 WH 12 WH BK 1 GY 9 GY BK RD RD 7 YL 4 8 5 7 8 1 2 5 3 6 4 RR Rear Right FR FL RL Rear Left Front Right Front Left REMOTE Remote out ACC MEMORY ACC Line GND Memory Backup Battery Ground ACC MEMORY GND REMOTE RL RL RR RR FL FL FR FR 15 OR WH ILL...

Page 35: ...ead free solder used in the board material Sn Ag Cu melting point 219 Centigrade Lead free solder used in the board material Sn Cu melting point 230 Centigrade KD APD89J KD PDR80J KD PDR61E KD PDR61EX KD PDR61EY KD G844UI KD G845U KD G845UN KD G845UT KD G845UH KD G847EE KD PDR89UR KD PDR62E KD PDR62EX KD PDR62EY KD APD89 KD PDR80 KD PDR89 KD APD89 KD PDR80 KD PDR89 KD APD89 KD PDR80 KD PDR89 KD PD...

Page 36: ... KD APD89 Used for KD APD89 KD PDR61 Used for KD APD89 KD PDR61 KD G847 Used for except KD APD89 IC801 IC802 JVC BUS BUSSO BUSSI BUS I O BUSINT BUSSCK SI SO BUSCK J801 J321 CHANGER CONTROL CD servo control section TELMUTE TELMUTE Q976 Q977 PS2 Q701 D724 D729 DISPRST PS2 DISPRST RST Q881 DIMMER INPUT DIMIN DIMOUT AMPKILL Q901 Q902 DIMMER CONTROL CDON CTRL Q711 Q712 X702 32 768kHz CD_BCK CD_LRCK CD_...

Page 37: ...LK DACSEL DAO EJECT SWREG LEVELM REMOCON D EEPROMCK KEYDATA DACSEL BUSINT 9V STEERING LM0 STEERING URST BUZZER PSW LEVELM USB_5V MUTE DIMOUT VDD_5V DISPRST SRAMSTB CDON REQ RST 10V CCE BUCK OPEN MUTE SUBMUTE DIMIN BUS3 MUTE_CTL FSU RFOK DISPRST DISPCK RST DACMS BUS2 DACMC BUS1 DACMD CH L DACMS DACMC DACMD SWREG BUS0 Q OUT DISPCE DISPDATA DISPDATA VOLCK DISPCK LM1 VOLDA LM0 URST SW2 SW1 CD L PSW AF...

Page 38: ...1 LM1 VREF VREF VREF TRACKING TRACKING FOCUS FOCUS SPINDLE FEED FEED SPINDLE REQ CCE BUCK GND BUS3 BUS2 BUS1 RST PSW CD R CD8V SRAMSTB CD L SW1 TRACKING TRACKING MD LD LM1 FOCUS VREF FOCUS SPINDLE LD SPINDLE VR PSW VF1 SW2 VT1 SW1 VT2 GND VCC FEED VF2 GND SW1 FEED SW2 GND SEL_BCLK BCLK SEL_LRCK CD_BCK TRO DMO PSW LRCK SW2 CD_LRCK FOO VR SEL_DATA DAO SEL_CLK TRO REQ CD_DATA CD_DATA CD_BCK SEL_CLK C...

Page 39: ...12MHz DAC SELECTION STAGE 0V READY MODE0 JTAG DGND 16V OR OR 1 10W 1 4W OR WITHOUT INPUT SIGNAL RATED VOLTAGE V CAPACITANCE F IN OHM ALL RESISTANCE VALUES ARE MYLAR CAPACITOR 50V CERAMIC CAPACITOR 50V OR 25V METAL GLAZE RESISTOR 5 1 8W OF ALL E CAPACITORS ARE SHOWN IN THE FORM ALL CAPACITANCE VALUES ARE IN F P pF ALL RESISTORS ARE OR ALL CAPACITORS ARE UNLESS OTHERWISE SPECIFIED 2 CONDITION VOLT M...

Page 40: ... VCC5V VCC5V D D USB_GND USB_GND GND AUX L AUX G AUX R KEYDATA SACLK SAOUT DISPCLK DISPDATA DISPCE VDD3 3V OPEN_SW REMOCON GND GND 10V ACC5V USB_GND EJECT GND GND USB_5V USB_5V USB_D USB_D USB_GND USB_GND GND AUX R AUX G AUX L AUX G GND GND OPEN KEYDATA GND LEVELM DISPCK DISPDATA DISPCE REMOCON ACC5V VDD3 3V 10V CN601 RST RST REMOCON OPEN DISPDATA DISPCE LEVELM DISPCLK KEYDATA AR GND AL AGND AV D ...

Page 41: ...RT1N141C X 2 3 4 1 PJ601 QNS0215 001 R641 1 3k R640 1 3k R645 1 3k R644 1 3k R647 NI R646 560 R653 1 3k R652 1 3k R655 NI R654 560 R657 1 3k R656 1 3k R659 NI R658 560 R650 560 R651 NI R618 330 R619 330 R620 330 R613 10K R660 1 3k R661 1 3k R662 560 R663 NI 4 D670 CL 165HR HG5 X 4 D671 CL 165HR HG5 X 4 D661 CL 165HR HG5 X 4 D660 CL 165HR HG5 X 4 D663 CL 165HR HG5 X 4 D662 CL 165HR HG5 X 4 D665 CL ...

Page 42: ... X1 VREF TU1 TEST S703 S701 R976 R938 R936 R930 R907 R905 R901 R892 R891 R882 R851 C721 R795 R794 R793 R779 R777 R776 R774 R764 R763 R758 R757 R756 R752 R751 R748 R747 R746 R734 R733 R727 R721 R718 R717 R716 R713 R708 R704 R703 R599 R598 R597 R589 R588 R587 R575 R546 R535 R524 R517 R515 R513 R503 R502 R496 R495 R494 R462 R461 R404 R387 R383 R367 R363 R353 R352 R343 R342 R333 R332 R323 R322 R307 R2...

Page 43: ...R648 R647 R646 R645 R627 R612 R611 R609 L608 L607 L602 L603 L601 R652 IC641 IC601 CN602 CN601 C648 C641 C621 C620 C619 C618 C617 C616 C615 C614 C613 C612 C611 C610 C609 C608 C607 C606 C604 C603 C602 4P1A T1A 8 PINS 10 PINS GEB10239A R614 IC692 MARK UL R651 R650 X603 RA680 RA601 R6397 R6396 R6394 R699 R698 R696 R694 R693 R690 R688 R684 R683 R682 R681 R680 R644 R643 R641 R640 R635 R628 R626 R621 R61...

Page 44: ... M E M O ...

Page 45: ...o MA392SCH Rev 002 Printed in Japan VPT Mobile Entertainment Business Group Mobile Entertainment Category 10 1 1chome Ohwatari machi Maebashi city Gumma ken 371 8543 Japan Victor Company of Japan Limited ...

Page 46: ... list Block No M1 CD mechanism assembly and parts list Block No MB Electrical parts list Block No 01 04 Packing materials and accessories parts list Block No M3 KD APD89J KD PDR80J KD PDR61E KD PDR61EX KD PDR61EY KD G844UI KD G845U KD G845UN KD G845UT KD G845UH KD G847EE KD PDR89UR KD PDR62E KD PDR62EX KD PDR62EY 3 2 3 6 3 11 3 26 MA392PAR Rev 002 ...

Page 47: ...nd parts list Switch board B Block No M M M 1 D D 38 59 39 73 6 66 36 53 50 37 48 47 55 54 41 40 42 43 44 7 7 56 57 57 7 20 2 1 14 15 14 6 16 13 17 58 68 64 57 51 46 49 52 60 45 Except KD PDR89UR KD PDR62E EX EY Fun boa 18 19 31 26 24 33 35 ...

Page 48: ... 3 9 10 9 9 11 12 67 4 63 58 68 57 20 3 Only KD APD89J KD PDR61E EX EY KD PDR62E EX EY Only KD APD89J KD PDR61E EX EY KD PDR62E EX EY Main board B C 72 8 8 74 70 69 71 5 Function board 21 35 34 28 32 25 27 30 23 22 29 19 ...

Page 49: ...G 31 GE40422 003A TORSION SPRING 32 GE40421 003A TORSION SPRING 33 GE40202 023A COMPRESSION SPRING 34 QYSDSF2006ZA TAP SCREW M2 x 6mm 35 GE40433 001A BLIND 36 GE33101 070A FRONT PANEL ASSY APD89J 36 GE33101 058A FRONT PANEL ASSY PDR80J 36 GE33101 057A FRONT PANEL ASSY PDR61E PDR61EX PDR61EY 36 GE33101 053A FRONT PANEL ASSY G844UI 36 GE33101 054A FRONT PANEL ASSY G845U G845UN G845UT G845UH 36 GE331...

Page 50: ...L KNOB ASSY PDR62E PDR62EX PDR62EY 55 GE40127 005A KNOB SPRING 56 GE10226 007A REAR COVER APD89J PDR80J PDR61E PDR61EX PDR61EY G844UI G845U G845UN G845UT G845UH G847EE 56 GE10226 010A REAR COVER PDR89UR 56 GE10226 009A REAR COVER PDR62E PDR62EX PDR62EY 57 VKZ4777 010 MINI SCREW x4 58 VKZ4777 011 MINI SCREW 59 GE40218 089A SHEET APD89J PDR80J PDR61E PDR61EX PDR61EY G844UI G845U G845UN G845UT G845UH...

Page 51: ...121 12 120 4 45 120 48 47 49 59 122 12 20 16 27 32 80 93 87 86 81 112 79 11 123 15 102 14 13 124 33 36 24 25 26 126 35 63 104 125 64 99 11 28 106 21 23 22 92 124 120 91 90 88 89 1 78 130 71 76 74 75 72 64 62 63 120 108 58 110 2 120 3 100 77 Block No M M M B a a The parts without symbol number are not service ...

Page 52: ...PR 50 30350811T LINK GEAR L 51 30350812T LINK GEAR R 52 30350813T LINK GEAR SPR 58 19501403T WIRE CLUMPER 59 30321013T WIRE CLAMPER 61 30351001T WIRE CLAMPER 62 30351008T MODE SW WIRE 63 30351003T REST SW WIRE 64 30351004T LD WIRE 71 30321137T LDG ROLLER x2 72 30321143T COLLAR SCREW 74 30351101T LOCK ARM 75 30351102T LD ROLLER SPR R 76 30351103T LD ROLLER SPR L 77 30351105T ROLLER GUIDE R 78 30351...

Page 53: ...3 8 124 9P0420047T SCREW x2 125 9P0420067T SCREW 126 9P0420087T SCREW 127 9C0420257T SCREW 130 9W0513060T HL WASHER Symbol No Part No Part Name Description Local ...

Page 54: ...3 9 Grease point 1 2 TNG 87 TN 4456 TNS 925R GP 501MK 104 4 101 44 43 74 grease 1 two sides back side back side back side ...

Page 55: ...3 10 Grease point 2 2 102 106 grease TNG 87 TN 4456 TNS 925R G 322 25 out side 26 33 27 16 111 79 90 92 99 93 back side TR CONTROL SPR side CHF LOCK PLT 50 51 105 ...

Page 56: ...Q571 2SA1708 ST T TRANSISTOR Q701 2SC3928A QR X TRANSISTOR APD89J PDR80J PDR61E PDR61 EX PDR61EY G8 44UI G845U G8 45UN G845UT G 845UH G847EE PDR62E PDR62 EX PDR62EY Q701 or 2SD601A QR X TRANSISTOR APD89J PDR80J PDR61E PDR61 EX PDR61EY G8 44UI G845U G8 45UN G845UT G 845UH G847EE PDR62E PDR62 EX PDR62EY Q701 2SD601A QR X TRANSISTOR PDR89UR Q711 RT1P141C X DIGI TRANSISTOR Q711 or UN2111 X TRANSISTOR ...

Page 57: ...H G847EE PDR62E PDR62 EX PDR62EY D1 MA111 X SI DIODE PDR89UR Symbol No Part No Part Name Description Local D2 1SS355W X DIODE APD89J PDR80J PDR61E PDR61 EX PDR61EY G8 44UI G845U G8 45UN G845UT G 845UH G847EE PDR62E PDR62 EX PDR62EY D2 or MA111 X SI DIODE APD89J PDR80J PDR61E PDR61 EX PDR61EY G8 44UI G845U G8 45UN G845UT G 845UH G847EE PDR62E PDR62 EX PDR62EY D2 MA111 X SI DIODE PDR89UR D321 MC2836...

Page 58: ...DE PDR89UR Symbol No Part No Part Name Description Local D722 UDZW6 2B X Z DIODE APD89J PDR80J PDR61E PDR61 EX PDR61EY G8 44UI G845U G8 45UN G845UT G 845UH G847EE PDR62E PDR62 EX PDR62EY D722 or MA8062 M X Z DIODE APD89J PDR80J PDR61E PDR61 EX PDR61EY G8 44UI G845U G8 45UN G845UT G 845UH G847EE PDR62E PDR62 EX PDR62EY D722 MA8062 M X Z DIODE PDR89UR D723 UDZW6 2B X Z DIODE APD89J PDR80J PDR61E PDR...

Page 59: ...B31CK 104X C CAPACITOR 0 1uF 16V K C5 NCB31CK 104X C CAPACITOR 0 1uF 16V K C6 NCB31CK 104X C CAPACITOR 0 1uF 16V K C7 NCB31CK 224X C CAPACITOR 0 22uF 16V K C12 QEKJ1CM 106Z E CAPACITOR 10uF 16V M C13 QEKJ1CM 106Z E CAPACITOR 10uF 16V M C14 NCB31EK 473X C CAPACITOR 0 047uF 25V K C71 NDC31HJ 561X C CAPACITOR 560pF 50V J PDR61E PDR61 EX PDR61EY G8 47EE PDR62E P DR62EX PDR62 EY C72 NCB31EK 223X C CAPA...

Page 60: ...F 25V K C544 NCB31EK 104X C CAPACITOR 0 1uF 25V K C545 NCB31EK 104X C CAPACITOR 0 1uF 25V K C546 NCB31EK 104X C CAPACITOR 0 1uF 25V K C547 QERF1CM 476Z E CAPACITOR 47uF 16V M C548 NCB31EK 104X C CAPACITOR 0 1uF 25V K Symbol No Part No Part Name Description Local C550 NCB31EK 104X C CAPACITOR 0 1uF 25V K C551 NCB31EK 104X C CAPACITOR 0 1uF 25V K C552 NCB31EK 104X C CAPACITOR 0 1uF 25V K C553 NCB31E...

Page 61: ...E PDR61 EX PDR61EY G8 47EE PDR62E P DR62EX PDR62 EY R81 NRSA63J 243X MG RESISTOR 24kΩ 1 16W J APD89J PDR80J PDR89UR Symbol No Part No Part Name Description Local R81 NRSA63J 123X MG RESISTOR 12kΩ 1 16W J PDR61E PDR61 EX PDR61EY G8 44UI G845U G8 45UN G845UT G 845UH G847EE PDR62E PDR62 EX PDR62EY R82 NRSA63J 512X MG RESISTOR 5 1kΩ 1 16W J APD89J PDR80J PDR89UR R82 NRSA63J 472X MG RESISTOR 4 7kΩ 1 16...

Page 62: ...RSA63J 0R0X MG RESISTOR 0Ω 1 16W J R557 NRSA63J 0R0X MG RESISTOR 0Ω 1 16W J R560 NRSA63J 104X MG RESISTOR 100kΩ 1 16W J R561 NRSA63J 103X MG RESISTOR 10kΩ 1 16W J R562 NRSA63J 103X MG RESISTOR 10kΩ 1 16W J R563 NRSA63J 101X MG RESISTOR 100Ω 1 16W J R564 NRSA63J 101X MG RESISTOR 100Ω 1 16W J R565 NRSA63J 101X MG RESISTOR 100Ω 1 16W J R566 NRSA63J 101X MG RESISTOR 100Ω 1 16W J R567 NRSA63J 103X MG R...

Page 63: ...NRSA63J 103X MG RESISTOR 10kΩ 1 16W J G844UI G845U G845UN G845U T G845UH R881 NRSA63J 473X MG RESISTOR 47kΩ 1 16W J R882 NRSA63J 472X MG RESISTOR 4 7kΩ 1 16W J R891 NRSA63J 102X MG RESISTOR 1kΩ 1 16W J APD89J PDR61 E PDR61EX PD R61EY G847EE PDR62E PDR62 EX PDR62EY Symbol No Part No Part Name Description Local R892 NRSA63J 473X MG RESISTOR 47kΩ 1 16W J APD89J PDR61 E PDR61EX PD R61EY G847EE PDR62E ...

Page 64: ...DR62EX PDR 62EY Q604 RT1N141C X DIGI TRANSISTOR Symbol No Part No Part Name Description Local Q604 or UN2211 X TRANSISTOR APD89J PDR 80J PDR61E PDR61EX PD R61EY G844U I G845U G845 UN G845UT G 845UH G847 EE PDR62E P DR62EX PDR 62EY Q610 2SC3928A QR X TRANSISTOR APD89J PDR 80J PDR61E PDR61EX PD R61EY G844U I G845U G845 UN G845UT G 845UH G847 EE PDR62E P DR62EX PDR 62EY Q610 or 2SD601A QR X TRANSISTO...

Page 65: ...U G845 UN G845UT G 845UH G847 EE PDR62E P DR62EX PDR 62EY Symbol No Part No Part Name Description Local Q617 or 2SD601A QR X TRANSISTOR APD89J PDR 80J PDR61E PDR61EX PD R61EY G844U I G845U G845 UN G845UT G 845UH G847 EE PDR62E P DR62EX PDR 62EY Q617 2SD601A QR X TRANSISTOR PDR89UR Q618 2SC3928A QR X TRANSISTOR APD89J PDR 80J PDR61E PDR61EX PD R61EY G844U I G845U G845 UN G845UT G 845UH G847 EE PDR6...

Page 66: ...X PDR 62EY D611 MA8062 M X Z DIODE PDR89UR Symbol No Part No Part Name Description Local D612 UDZW6 2B X Z DIODE APD89J PDR 80J PDR61E PDR61EX PD R61EY G844U I G845U G845 UN G845UT G 845UH G847 EE PDR62E P DR62EX PDR 62EY D612 or MA8062 M X Z DIODE APD89J PDR 80J PDR61E PDR61EX PD R61EY G844U I G845U G845 UN G845UT G 845UH G847 EE PDR62E P DR62EX PDR 62EY D612 MA8062 M X Z DIODE PDR89UR D613 UDZW6...

Page 67: ... G844U I G845U G845 UN G845UT G 845UH G847 EE PDR62E P DR62EX PDR 62EY D622 MA22D23 X SB DIODE Symbol No Part No Part Name Description Local D622 or CRS03 W SB DIODE APD89J PDR 80J PDR61E PDR61EX PD R61EY G844U I G845U G845 UN G845UT G 845UH G847 EE PDR62E P DR62EX PDR 62EY D622 or RB160M 30 X SB DIODE APD89J PDR 80J PDR61E PDR61EX PD R61EY G844U I G845U G845 UN G845UT G 845UH G847 EE PDR62E P DR6...

Page 68: ...Ω 1 16W J R610 NRSA63J 680X MG RESISTOR 68Ω 1 16W J R611 NRSA63J 103X MG RESISTOR 10kΩ 1 16W J R612 NRSA63J 331X MG RESISTOR 330Ω 1 16W J R613 NRSA63J 103X MG RESISTOR 10kΩ 1 16W J R615 NRSA63J 153X MG RESISTOR 15kΩ 1 16W J R616 NRSA63J 103X MG RESISTOR 10kΩ 1 16W J R617 NRSA63J 103X MG RESISTOR 10kΩ 1 16W J R618 NRSA63J 331X MG RESISTOR 330Ω 1 16W J R619 NRSA63J 331X MG RESISTOR 330Ω 1 16W J R620...

Page 69: ... S607 NSW0206 001X TACT SWITCH S608 NSW0206 001X TACT SWITCH S609 NSW0206 001X TACT SWITCH S610 NSW0206 001X TACT SWITCH S611 NSW0206 001X TACT SWITCH S612 NSW0206 001X TACT SWITCH S613 NSW0206 001X TACT SWITCH S614 NSW0206 001X TACT SWITCH S615 NSW0206 001X TACT SWITCH S616 NSW0206 001X TACT SWITCH S617 NSW0308 001X OPEN SWITCH TH601 NAD0028 103X N THERMISTOR 10kΩ X601 NAX0752 001X RESONATOR Symb...

Page 70: ...R 0Ω 1 16W J R684 NRSA63J 0R0X MG RESISTOR 0Ω 1 16W J R688 NRSA63J 472X MG RESISTOR 4 7kΩ 1 16W J R690 NRSA63J 101X MG RESISTOR 100Ω 1 16W J R693 NRSA63J 103X MG RESISTOR 10kΩ 1 16W J R694 NRSA63J 103X MG RESISTOR 10kΩ 1 16W J R696 NRSA63D 104X MG RESISTOR 100kΩ 1 16W D R698 NRSA63J 330X MG RESISTOR 33Ω 1 16W J R699 NRSA63J 330X MG RESISTOR 33Ω 1 16W J R6394 NRSA63J 470X MG RESISTOR 47Ω 1 16W J R6...

Page 71: ...NTY CARDs are available The parts without symbol number are not service A1 A4 A7 A8 A9 A10 Only J ver A1 A2 A3 A4 A5 A6 A7 Only U ver A1 A4 A7 Only UH UN UT UI ver A1 A2 A4 A5 A7 A9 A22 Only E EX EY ver A1 A4 A7 A9 Only EE ver KIT A13 A14 A15 A16 A17 P7 P1 P5 P6 P2 P4 P2 A20 A19 A12 A11 A21 A18 P3 P3 P3 P3 P3 ...

Page 72: ...R62EY A 5 GET0524 009A INST MANUAL SPA GRE POR PDR61E A 5 GET0524 011A INST MANUAL DUT SWE DAN FIN PDR61EX A 5 GET0524 014A INST MANUAL POL CZE HUN PDR61EY A 5 GET0498 007A INST MANUAL KOR CHI TAIWAN ARA PER G845U A 5 GET0524 008C INST MANUAL SPA GER POR PDR62E A 5 GET0524 011C INST MANUAL DUT SWE DAN FIN PDR62EX A 5 GET0524 014C INST MANUAL POL CZE HUN PDR62EY A 6 GET0498 008A INST MANUAL RUS G84...

Page 73: ...SHION PDR62E PDR62EX PDR62EY P 3 FSPG4002 001 POLY BAG APD89J PDR80J PDR61E PDR61EX PDR61E Y G844UI G845U G845UN G845UT G845UH G 847EE PDR62E PDR62EX PDR62EY P 4 QPC03004315PB POLY BAG 30cm x 43cm APD89J PDR80J PDR61E PDR61EX PDR61E Y G844UI G845U G845UN G845UT G845UH G 847EE PDR62E PDR62EX PDR62EY P 5 QPA01003003 POLY BAG 10cm x 30cm APD89J PDR80J PDR61E PDR61EX PDR61E Y G844UI G845U G845UN G845U...

Page 74: ...08 2007 9 SERVICE MANUAL TN2007 1026 COPYRIGHT 2007 Victor Company of Japan Limited Lead free solder used in the board material Sn Ag Cu melting point 219 Centigrade TABLE OF CONTENTS 1 PRECAUTIONS 1 2 2 SPECIFIC SERVICE INSTRUCTIONS 1 5 3 DISASSEMBLY 1 6 4 ADJUSTMENT 1 19 5 TROUBLESHOOTING 1 19 ...

Page 75: ... formed during molding may be left over on some parts of the chassis Therefore pay attention to such burrs in the case of preforming repair of this system Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check ...

Page 76: ...ptical pickup The tester s internal power source can easily destroy the laser diode 1 3 Handling the traverse unit optical pickup 1 Do not subject the traverse unit optical pickup to strong shocks as it is a sensitive complex unit 2 Cut off the shorted part of the flexible cable using nippers etc after replacing the optical pickup For specific details refer to the replacement procedure in the text...

Page 77: ...o beam 4 CAUTION This laser product uses visible and or invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are defeated It is dangerous to defeat the safety switches 5 CAUTION If safety switches malfunction the laser is able to function 6 CAUTION Use of controls adjustments or performan...

Page 78: ... No MY008 1 5 SECTION 2 SPECIFIC SERVICE INSTRUCTIONS This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS ...

Page 79: ...er See Figs 1 and 2 1 From the both side of the CD mechanism assembly re move the four screws A attaching the top cover See Fig 1 2 Lift the front side of the top cover and move the top cover backward to release the two joints a See Figs 1 and 2 Fig 1 Fig 2 A A A a Top cover A a Top cover ...

Page 80: ...ic electricity See Fig 3 1 From the bottom side of the CD mechanism assembly re move the screw C attaching the base board See Figs 3 and 4 2 Solder the short land c on the pickup See Fig 3 3 Disconnect the flexible wire from the connector on the pick up See Fig 3 4 Remove the base board from the joints d of the frame in the direction of the arrow See Figs 3 and 4 Reference Remove the wires from th...

Page 81: ...ve the chassis unit from the dampers on the frame in an upward direction See Fig 6 Note Pay attention to misuse and loss of each spring See Fig 5 When reassembling make sure that the three shafts on the underside of the chassis unit are inserted to the dampers certainly See Fig 6 Fig 5 Fig 6 Front suspension spring Rear suspension spring Rear suspension spring Front suspension spring Chassis unit ...

Page 82: ...lamper assembly See Figs 7 and 8 Remove the top cover Move the clamper assembly in the direction of the arrow to re lease the joints f from the chassis unit Fig 7 Fig 8 f f Clamper assembly Chassis unit f f Clamper assembly Chassis unit ...

Page 83: ...it From the bottom side of the chassis unit remove the screw D and take out the loading feed motor assembly in the direction of the arrow Reference Remove the wires from the soldered sections g of the loading feed motor assembly as required Fig 9 D Loading feed motor assembly g Loading feed motor assembly Chassis unit ...

Page 84: ...rew holder as required See Fig 12 7 Release the claw k in the direction of the arrow to remove the feed sub holder See Fig 12 3 1 8 Reattaching the pickup See Figs 10 to 13 1 Reattach the feed sub holder to the pickup See Fig 12 2 Reattach the feed screw holder to the pickup using the screw G See Fig 12 3 Reattach the feed screw assembly and pu shaft holder A to the pickup as before See Fig 11 4 S...

Page 85: ...the direction of the arrow to re move the trigger arm base from the section s in the direc tion of the arrow 4 Remove the trigger arm from the section t Fig 14 3 1 10 Removing the top plate assembly See Fig 15 Remove the top cover base board chassis unit clamper as sembly and trigger arm 1 Remove the screw H attaching the top plate assembly 2 Move the top plate assembly in the direction of the arr...

Page 86: ...nk gear L in the direction of the ar row 3 Move the mode switch in the direction of the arrow 1 to re move the sections z of the top plate assembly 4 Move the mode switch in the direction of the arrow 2 and remove the mode switch from the sections aa ab Note When reattaching the link gear L attach it after aligning the hole ac of the link gear L to the hole ac of the link gear R Reference When rea...

Page 87: ...t arm R from the sections ag See Fig 17 5 From the bottom side of the top plate assembly remove the select lock arm spring from the section ah See Fig 18 6 From the top side of the top plate assembly remove the section aj of the select lock arm from the top plate assem bly at first and remove the sections ak am of the select lock arm from the top plate assembly See Fig 18 Note When removing the se...

Page 88: ... lock arm assembly from the joint at of the cam plate L assembly See Fig 19 5 From the right side of the lock arm assembly remove the loading roller spring L from the section au See Fig 20 6 From the top side of the lock arm assembly remove the loading roller spring R in the direction of the arrow and re move the loading roller assembly See Fig 20 7 Remove the roller guide R HL washer and roller g...

Page 89: ... See Fig 22 3 Pull out the change arm See Fig 22 4 Move the change gear plate rivet assembly in the direction of the arrow 2 to remove the section av of the change gear plate rivet assembly from the chassis unit while moving the change lock lever in the direction of the arrow 1 See Fig 23 5 Pull out the change gear 3A and change gear 3B from the change gear plate rivet assembly See Fig 23 Fig 22 F...

Page 90: ...ly top plate assembly loading roller assembly and cam plate R 1 Remove the slide hook rivet assembly and trigger rack spring from the chassis unit See Fig 25 2 From the bottom side of the chassis unit pull out the load ing gear 1 See Fig 26 3 Remove the trigger control spring from the sections ay az See Fig 26 4 Take out the trigger rack plate from the chassis unit See Fig 26 Reference When attach...

Page 91: ...2 in the direction of the arrow 2 while pulling the trigger arm in the direction of the arrow 1 and let the pickup move in the direction of the arrow 3 See Fig 28 3 Slide the spindle motor assembly in the direction of the ar row and take out it in an upward direction from the chassis unit See Fig 28 Reference Remove the wires from the soldered sections c on the base board and remove them from the ...

Page 92: ... No MY008 1 19 SECTION 4 ADJUSTMENT This service manual does not describe ADJUSTMENT SECTION 5 TROUBLESHOOTING This service manual does not describe TROUBLESHOOTING ...

Page 93: ... No MY008 VPT Printed in Japan Victor company of Japan Limited Mobile Entertainment Business Group Mobile Entertainment Category 10 1 1chome Ohwatari machi Maebashi city Gumma ken 371 8543 Japan ...

Page 94: ...3 1 PARTS LIST All printed circuit boards and its assemblies are not available as service parts Contents CD mechanism assembly and parts list Block No MB TN2007 1026 3 2 MY008 ...

Page 95: ... 51 105 43 42 61 46 111 121 12 120 4 45 120 48 47 49 59 122 12 20 16 27 32 80 93 87 86 81 112 79 11 123 15 102 14 13 124 33 36 24 25 26 126 35 63 104 125 64 99 11 28 106 21 23 22 92 124 120 91 90 88 89 1 78 130 71 76 74 75 72 64 62 63 120 108 58 110 2 120 3 100 77 Block No M M M B a a ...

Page 96: ...PR 50 30350811T LINK GEAR L 51 30350812T LINK GEAR R 52 30350813T LINK GEAR SPR 58 19501403T WIRE CLUMPER 59 30321013T WIRE CLAMPER 61 30351001T WIRE CLAMPER 62 30351008T MODE SW WIRE 63 30351003T REST SW WIRE 64 30351004T LD WIRE 71 30321137T LDG ROLLER x2 72 30321143T COLLAR SCREW 74 30351101T LOCK ARM 75 30351102T LD ROLLER SPR R 76 30351103T LD ROLLER SPR L 77 30351105T ROLLER GUIDE R 78 30351...

Page 97: ...3 4 124 9P0420047T SCREW x2 125 9P0420067T SCREW 126 9P0420087T SCREW 127 9C0420257T SCREW 130 9W0513060T HL WASHER Symbol No Part No Part Name Description Local ...

Page 98: ...3 5 Grease point 1 2 TNG 87 TN 4456 TNS 925R GP 501MK 104 4 101 44 43 74 grease 1 two sides back side back side back side ...

Page 99: ...3 6 Grease point 2 2 102 106 grease TNG 87 TN 4456 TNS 925R G 322 25 out side 26 33 27 16 111 79 90 92 99 93 back side TR CONTROL SPR side CHF LOCK PLT 50 51 105 ...

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