Jungheinrich ERC 14 Operating Instructions Manual Download

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Operating instructions

50126632

ERC/ERC-Z 12/14/16

10.01-

06.02

Summary of Contents for ERC 14

Page 1: ...Operating instructions 50126632 ERC ERC Z 12 14 16 G 10 01 06 02...

Page 2: ...explanations are indicated by the following graphics f Used before safety instructions which must be observed to avoid danger to personnel m Used before notices which must be observed to avoid materi...

Page 3: ...0108 GB...

Page 4: ...tion and commissioning 1 Transportation by crane C 1 2 First commissioning C 1 3 Moving the truck with the drive unit inoperative C 2 D Battery Servicing recharging replacement 1 Safety regulations go...

Page 5: ...Maintenance of the fork lift truck 1 Operational safety and environmental protection F 1 2 Safety regulations applicable to truck maintenance F 1 3 Servicing and inspection F 3 4 Maintenance checklis...

Page 6: ...f or on whose behalf it is used In special cases e g leasing or renting the user is consid ered the person who in accordance with existing contractual agreements between the owner and the user of the...

Page 7: ...0600 GB A 2...

Page 8: ...sport over unevenground Depending on the design the hoist frame permits loads to be stacked and retrieved up to a max height of 5 35 m and to be transported over longer distances The truck capacity is...

Page 9: ...Display instrument CANDIS 9 o Lifting linkage Only for wheel arm lifting 3 t Key switch 10 o Charger 4 t Control shaft 11 t Supporting wheel 5 t Controller 12 t Hinged driver standing platform 6 t Fr...

Page 10: ...0 kg c Load centre distance 600 600 600 mm Travelling speed with without rated load 6 0 6 0 7 5 8 5 7 0 8 5 km h Lifting speed with without rated load controllable ZT 19 26 18 26 17 26 cm s Lowering s...

Page 11: ...5 250 h4 Extended height of mast depending on the mast 2 981 5 831 2 981 5 831 2 931 5 781 h5 Initial lift 122 122 122 y Wheelbase 1 357 1 599 1 357 1 599 1 357 1 599 B b1 Overall width 800 836 800 83...

Page 12: ...ed by driving over bumps with a constant speed Electromagnetic compatibility EMC The manufacturer confirms compliance with the limit va lues for electromagnetic emission and interference im munity as...

Page 13: ...by crane 18 Prohibitive sign Keep away from under the load lifting device 19 Prohibitive sign Do not reach through the hoist frame 20 UVV control label 21 Capacity 22 Battery identification plate loc...

Page 14: ...label 21 Item Designation Item Designation 24 Type 31 Drive power in kW 25 Serial No 32 Customer no 26 Rated capacity in kg 33 Min max battery weight in kg 27 Battery Voltage V 34 Dead weight without...

Page 15: ...a label 15 indicating the permissible assignment to wheel arm lifting device and main lifting device 4 4 Label Order Inventory Service No A This label contains the Full Service No and is only handed o...

Page 16: ...heel arm lifting device the hoisting gear can also be attached to the stops 1 on the vehicle chassis m Secure the hoisting gear to the hoisting points ensuring that the hoisting gear will not slip The...

Page 17: ...iating inclines and gradients If the truck has to be moved after a failure has rendered it immobile proceed as fol lows Set the master switch to position OFF Set the key switch to position OFF 0 and r...

Page 18: ...cable shoes must be clean lightly greased with pole grease and must be securely tightened Batteries with bare terminal posts must be covered using a non skid insulating mat Disposal of the battery Bat...

Page 19: ...placing the battery you must make sure that the battery is safely fastened in the battery compartment of the truck 3 Exposing the battery f Park the truck and render it safe refer to chapter E Fold up...

Page 20: ...ger being switched off Expose the battery refer to section 3 f During the recharging operation the tops of the battery cells must be exposed to en sure adequate ventilation Metal objects must not be p...

Page 21: ...recharged Select charging curve in the integrated battery charger Use switch 7 at the battery charger to adjust the charging curves to the appropriate battery according to the following table m The p...

Page 22: ...z The power plug 8 of the battery charger can be found in the battery compartment Expose the battery refer to section 3 Remove insulation mat from battery if necessary Pull out master switch 2 positio...

Page 23: ...the battery LED display Fill up charge The fill up charge begins automatically after the recharge procedure has ended Partial recharging The battery charger is designed in such a way that it automatic...

Page 24: ...Before commissioning the truck the battery hood must be properly closed A When changing the battery with the aid of a lifting gear ensure that the lifting gear is of adequate capacity the battery wei...

Page 25: ...battery cable of the truck must be laterally led outside While removing the bat tery make sure that the cable is not squeezed Attach hoisting gear to the hoisting ears 9 Lift out the battery The re as...

Page 26: ...from the truck onto the battery trolley battery change station f Be careful not to place your fingers between partition wall of the truck and the battery Heed the operating instructions of the batter...

Page 27: ...1001 GB D 10...

Page 28: ...uck or on the attach ments must immediately be brought to the notice of the person in charge fork lift trucks that cannot be safely operated e g due to worn tyres or defective brakes must not be used...

Page 29: ...key secures the truck against switching on by unauthorised personnel 4 Control shaft t t t Steering and braking the truck 5 Button warning signal horn t t t Trigger warning signal 6 Button wheel arms...

Page 30: ...E 3 0602 GB 11 10 8 6 7 5 5 9 1 17 4 14 13 12 15 16 2 3...

Page 31: ...uck is compulsory braked 14 Control lamp at the battery charger o o Indicates the loading states see chapter D 15 Integrated battery char ger o o Used for recharging the batte ry 16 Hinged driver stan...

Page 32: ...E 5 0602 GB 11 10 8 6 7 5 5 9 1 17 4 14 13 12 15 16 2 3...

Page 33: ...tions are stopped f Before the truck is restarted it is required to perform the relevant troubleshooting ac tions Checks and operations to be performed before starting daily work Visually check the en...

Page 34: ...ect functioning A The combination instrument CANDIS o 2 shows the available battery capacity f When swivelling the driver s standing platform 16 upwards do not reach between the driver s standing plat...

Page 35: ...always be carried at that end of the truck facing uphill U turns cutting obliquely over slopes or inclines and parking of the fork lift truck on slopes or inclines is not permitted Inclines must only...

Page 36: ...ll switch off all electric functions The truck is compulsory braked Emergency stop When the control shaft 4 is released the truck is automatically braked emergency stop The control shaft will automati...

Page 37: ...ng function is blocked if the driver is not standing on the platform and the safety extensions are not folded out not with vehicles with load bearing capacity of 1200kg f Do not drive the truck unless...

Page 38: ...onitoring The steering control systems monitors the fault frequency over a certain period If the same fault is detected several times during this period the steering control reduces the driving speed...

Page 39: ...ting the truck is braked by the generator braked coasting to a stop A The degree of speed reduction can be set by the manufacturer service m When the service personnel has switched off the coast down...

Page 40: ...tment range slow lifting lowering Large button adjustment range fast lifting lowering Avoid any abrupt lowering of the load unit Safety switching height For lifting starting at approx 1 8 m Lifting st...

Page 41: ...ollision guard button active Lifting functions active Folded up Sh 4 3 Yes Yes Folded up Sh 4 3 Yes Yes Folded out Sh 6 0 No Yes Folded out Sh 4 3 No Yes Platform Safety frame Lifting height Speed km...

Page 42: ...ight has been reached Lowering the wheel arms Press the Lower wheel arms 6 but ton Keep the button pressed until the desired lowering height has been rea ched Emergency lowering f No other personnel i...

Page 43: ...Completely lower the fork Set the key switch 3 to position 0 and remove the key from the switch If a code lock is installed the o key must be pressed Set the master switch emergency cut out 13 to posi...

Page 44: ...All operator codes that are to be enabled for this truck must be stored in the keyboard A When shipped to the customer one operator and one master code is factory set 2580 and 7295 m Change the maste...

Page 45: ...nds After that you can enter a new code The travel programme travel speed deceleration and acceleration intensity are set is activated which is indicated by the greed LEDs 22 23 42 on key 1 2 or 3 Set...

Page 46: ...Tried to change the operator code to an existing code Operator code to be deleted does not exist Code memory full LED 20 steady red Truck off not ready for operation steady green Truck on operating m...

Page 47: ...rained personnel Changing the parameters results in changed travel behaviour of the truck Changes are only saved when DIL switch no 8 on the controller is set to ON To enter the master mode the follow...

Page 48: ...t value 6 is read out and displayed Change the value to 8 and confirm with Set key 21 Display instrument CANDIS LED 20 LED 22 LED 23 LED 24 current setting is displayed 101 6 green flashing off off of...

Page 49: ...signated the parameter group according to table 1 The second and third digits are sequentially numbered from 00 to 99 No Parameter group 0xx Code lock settings Codes travel programme enable automatic...

Page 50: ...changed all operator codes must be deleted first 0000 9999 or 00000 99999 or 000000 999999 LED 22 flashes Enter the current code confirm Set LED 23 flashes Enter a new code Confirm Set LED 24 flashes...

Page 51: ...00000 999999 LED 23 flashes Enter a code Confirm Set LED 24 flashes Repeat the code entry Confirm Set 004 Clear code memory deletes all operator codes 3265 3265 delete other entry do not delete 010 au...

Page 52: ...with enable 0 9 6 104 Drive direction Maximum speed 0 9 6 105 Drive direction Pedestrian controller speed 0 9 6 108 Fork direction Maximum speed 0 9 6 109 Fork direction Pedestrian controller speed 0...

Page 53: ...itional Warning 26 and Stop 28 indicators may result Numb er Bars Charging condition Wet battery Maintenance free battery LED yellow Warning LED red Stop LED yellow Warning LED red Stop 10 90 1 100 Of...

Page 54: ...d then a three digit component number When an error occurs an E is shown with a three digit error number If several errors occur they are displayed one after the other Errors are displayed as long as...

Page 55: ...ed out plat form lifting and travel function not active Stand on folded out platform Battery voltage too low Check the charging status of the battery and recharge if ne cessary Control shaft not swive...

Page 56: ...ians trained especially for these assignments We thus recommend signing a maintenance contract with the relevant service location of the manufacturer Lifting and jacking up When a fork lift truck is t...

Page 57: ...he quality of the tyres greatly affects the stability and the driving behaviour of the fork lift truck The factory mounted tyres must only be replaced by original spa re parts of the manufacturer sinc...

Page 58: ...t once per week M3 every 500 operating hours but at least every 3 months M6 every 1000 operating hours but at least every 6 months M12 every 2000 operating hours but at least every 12 months A The W1...

Page 59: ...e adjust and grease if necessary l t 5 4 Gas pressure spring tiller shaft to reset function check for tightness and damages t Hoist frame 6 1 Visual inspection of rollers l t 6 2 Check fork tines and...

Page 60: ...f necessary t 9 6 Check functioning of warning devices and safety circuits k t Electric motors 10 1 Check wear of carbon brushes t 10 2 Check the motor for secure attachment t 10 3 Suck out engine blo...

Page 61: ...lug Gear oil Cold store usage 1 25l 1 3l 1 Mixing proportion for application in cold storage depots 1 1 2 only ERC Z 3 Filling level see Check hydraulic oil level 4 1 25l 1 3l depending on the drive t...

Page 62: ...cept if mi xing is expressively prescribed in these operating instructions Avoid spilling Spilt liquid must be removed immediately using a suitable binding agent and the mixture of consumption type ma...

Page 63: ...so that the possibility of them dropping tipping or slipping is excluded When the vehicle is raised the instructions in the Chapter Transport and commissioning must also be observed The vehicle should...

Page 64: ...oil with the required characteristics see section 6 3 see table A Mounting is performed in reverse order 6 4 Check the transmission oil level Prepare the truck for servicing and maintenance operations...

Page 65: ...eck all fuses for correct ratings and possible damage according to the table and exchange them if required Mount the front cover refer to section 6 2 Item Description Protection of Value 5 F1 Total co...

Page 66: ...e decommissioned for more than 6 months additional mea sures must be discussed with the Service Department of the manufacturer 7 1 Operations to be performed prior to decommissioning Thoroughly clean...

Page 67: ...ked by a qualified inspector The inspector must assess the condition of the truck from a standpoint purely concerned with safety aspects uninfluenced by any company or economic circumstances The insp...

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