JohnsonFit HT5.0 Service Manual Download | Manualshive

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HT5.0 SERVICE MANUAL

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Summary of Contents for HT5.0

Page 1: ...HT5 0 SERVICE MANUAL 1 ...

Page 2: ...hooting Maintenance 7 3 1 Common Product Questions 7 3 2 Basic Troubleshooting 7 3 3 Maintenance 9 CHAPTER 4 Part Replacement 10 4 1 Console Replacement 10 4 2 Crank Weldment Replacement 10 4 3 Drive Belt Replacement 11 4 4 Main Axle Bearing Replacement 12 4 5 Transmission Axle BearingReplacement 13 2 ...

Page 3: ...CHAPTER 1 Serial Number Location The serial number is located on the front base of the frame 3 ...

Page 4: ...CHAPTER 2 Console Operation 4 ...

Page 5: ...DISPLAY WINDOWS 5 ...

Page 6: ...6 ...

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Page 8: ... than in your home Also there will be less reverberation on a carpeted concrete floor than on a wood overlay floor Sometimes a heavy rubber mat will help reduce reverberation through the floor If a fitness product is placed close to a wall there will be more reflected noise How long will the drive belt last The computer modeling we have done indicated virtually thousands of maintenance free hours ...

Page 9: ...the resistance levels 3 2 4Problem The equipment makes a squeaking or chirping noise Solution Verify the following The equipment is on a level surface Loosen all bolts attached during the assembly process grease the threads and tighten again Apply lithium based grease to the top surface of the guiderails 3 2 5Problem When an audio device is connected there is no sound coming from the speakers or t...

Page 10: ...an the equipment Daily Turn off the equipment by unplugging the power cord from the wall outlet Wipe down the equipment with a damp cloth Never use solvents as they can cause damage to the equipment Inspect the power cord If the power cord is damaged reference contact information on the back cover of the INFORMATION CARD for a replacement Make sure the power cord is not underneath the equipment or...

Page 11: ...e 1 b Pull out the console wire and unplug the connectors Figure 2 c Replace with a new console and reverse the above steps to reassemble Figure1 Figure 2 4 2 CRANK WELDMENT REPLACEMENT Tools required 13 17 open spanner 5mm 8mm allen wrench screwdriver hammer Steps Figure3 Figure4 Figure5 Figure6 Figure7 Figure8 Figure9 Figure10 Figure11 Figure12 10 ...

Page 12: ...e 11 g Slide the ends of the crank weldment off the main axle Figure12 h Replace with a new crank weldment and reverse the above steps to reassemble 4 3 DRIVE BELT REPLACEMENT a Remove the crank weldment as mentioned in 4 2 from step a to step h b Remove the accessory storage Figure 13 c Remove the screws fixed on the chain cover and the screws on the bottom of the chain cover with a cross screwdr...

Page 13: ...taining nuts fixed on the crank axle with the 32 open spanner Figure 19 20 d Remove the drive belt as mentioned in 4 3 step f e Use a hammer to gently tap the crank axle out of the frame Figure 21 f Use a hammer to gently tap the bearing out of the frame Figure 22 g Wipe the bearing hole clean and replace with a new bearing Figure 23 h Reverse the above instructions to reassemble Figure19 Figure20...

Page 14: ...TRANSMISSION AXLE BEARING REPLACEMENT Tools required Shaft pullout device 10mm socket key Steps Figure23 Figure24 Figure25 Figure26 Figure27 Figure28 Figure29 Figure30 Figure31 Figure32 Figure33 Figure34 13 ...

Page 15: ...mmer to gently tap the transmission axle out of the frame Figure 28 f Use a hammer to gently tap the bearing out of the frame Figure 29 g Wipe the bearing hole clean and replace with a new bearing Figure 30 h Install the transmission axle onto the frame Figure 31 i Place the frame sideways with a support block height 280mm underneath and spread a layer of machine grease over the axle then install ...

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