Jet PTW-2036 Operating Instructions And Parts Manual Download | Manualshive

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Operating Instructions and Parts Manual

PTW Series Premium Pallet Trucks

JET

427 New Sanford Road
LaVergne, Tennessee 37086

Part No. M-140170

Ph.: 800-274-6848

Revision D

09/2018

www.jettools.com

Copyright © 2017 JET

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Summary of Contents for PTW-2036

Page 1: ...ating Instructions and Parts Manual PTW Series Premium Pallet Trucks JET 427 New Sanford Road LaVergne Tennessee 37086 Part No M 140170 Ph 800 274 6848 Revision D 09 2018 www jettools com Copyright 2017 JET ...

Page 2: ...ded JET has Authorized Service Centers located throughout the United States For the name of an Authorized Service Center in your area call 1 800 274 6846 or use the Service Center Locator on the JET website More Information JET is constantly adding new products For complete up to date product information check with your local distributor or visit the JET website How State Law Applies This warranty...

Page 3: ...am Piston and Plunger Piston 8 O Ring and Seal Replacement for Valve Cartridge 8 Cleaning the Release Valve 8 Adjusting Relief Cam 8 Replacement Parts 9 Record Your Purchase Information Here Purchased from _________________________________ Date _____________________ Model Number ________________________ Stock Number __________________________ Serial Number ________________________ Date in Service ...

Page 4: ...h are known to the State of California to cause birth defects or other reproductive harm For more information go to http www p65warnings ca gov Introduction To better understand the proper use and safe operation of your JET PTW Series Premium Pallet Truck please take a few minutes to carefully read and follow the instructions contained in this manual When finished reading and understanding the man...

Page 5: ... 2742 140174 27 6 25 42 57 7 3 4 2 7 8 7 x 2 2 7 8 x 3 11 16 47 6 000 158 167 PTW 2748 140175 27 6 25 48 63 7 3 4 2 7 8 7 x 2 2 7 8 x 3 11 16 47 6 000 172 180 All models Force required to pump maximum load 78 lbs Force required to move maximum load 110 lbs Handle cycles to maximum height 12 Ram Pump piston outside diameter 1 24 0 71 in Figure 1 The specifications in this manual were current at tim...

Page 6: ...pin 3 Align the holes in the handle with the holes in the pump body Tap the pivot pin into the handle and pump body 4 Using pliers turn the pivot pin until spring pin holes line up 5 Using a hammer tap the spring pin into the pump body and pivot pin 6 Lower the handle until the spring cap is contacted This will reduce some of the pressure on the pump retainer pin making it easier to remove 7 Tap o...

Page 7: ...red location To lower a load 1 Pull lever up and allow load to settle 2 Pull forks away from load Lubrication Check the oil level annually by unscrewing oil fill plug Figure 7 When changing or adding oil fill the reservoir through the plug hole to 80 capacity approximately 2 inches deep with hydraulic jack oil Do not overfill After filling and re installing plug bleed the pump See page 8 for proce...

Page 8: ...efill oil to correct level 80 capacity or approximately 2 inches deep in reservoir and install oil fill plug O Ring and Seal Replacement for Valve Cartridge 1 Remove drain plug see Figure 7 and empty the oil into a suitable container Pump handle until all oil has drained 2 Tap out spring pin 19 3 Remove the relief cam 18 4 Unscrew the valve cartridge 41 5 Remove all O Rings Seals 6 Insert new O Ri...

Page 9: ...ghten plug of each valve Fork does not lower Relief cam or chain element broken Replace affected elements Relief cam nut out of adjustment Refer to Adjusting Relief Cam Broken fork rods and linkage Inspect linkages for breaks or cracks Replace elements as needed Lever does not set at Up down Relief cam nut out of adjustment Refer to Adjusting Relief Cam Truck doesn t roll smoothly or evenly Wheels...

Page 10: ...10 Parts Breakdown for PTW Series Pallet Trucks ...

Page 11: ...m 1 26 BB 51111 Thrust Bearing 51111 1 27 PT2036 3 4 Spring Pin Ø8x45 mm 1 28 PT2036 2 8 Pump Body 1 29 PT2036 3 3 Wheel Axle 1 30 BB 6024ZZ Ball Bearing 6024 4 31 PT2036 3 6 Steering Wheel Ø180 50mm 2 32 PT2036 3 9 C Clip Ø20 mm 20 2 33 PT2036 3 10 Dust Cover 2 34 PT2036 2 18 Screw Plug 1 35 PT2036 2 17 Washer Ø10mm 1 36 PT2036 2 16 Set Screw 1 37 PT2036 2 15 Spring 1 38 PTW 38 Valve 1 39 PT2036 ...

Page 12: ...30x30mm 2 75 PT2036 3 18 Long Shaft for 20 5 Wide Frames 1 BF2736 3 18 Long Shaft for 27 Wide Frames 1 76 PT2036 3 19 C Clip Ø25mm 2 77 PT2036 3 27 Spring Pin Ø5 30mm 2 78 PT2036 3 28 Load Wheel Frame Shaft 2 79 PT2036 3 25 Plastic Bushing 4 80 PT2036 3 26 Load Wheel Frame 2 81 PT2036 3 29 Load Wheel with 2 bearings Ø74 93mm 2 82 BB 6024ZZ Ball Bearing 6024ZZ 6024 4 83 PT2036 3 30 Wheel Shaft 2 84...

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