Jet CL-1640ZX Operating Instructions Manual Download

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Operating Instructions

16” x 40” CNC Lathe

Model CL-1640ZX

WALTER MEIER (Manufacturing) Inc.

427 New Sanford Road
LaVergne, TN 37086

Part No. M-320930

Ph.: 800-274-6848

Revision A

9/09

www.waltermeier.com

Summary of Contents for CL-1640ZX

Page 1: ...ns 16 x 40 CNC Lathe Model CL 1640ZX WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne TN 37086 Part No M 320930 Ph 800 274 6848 Revision A 9 09 www waltermeier com Copyright 2009 Walter Meier Manufacturing Inc ...

Page 2: ...e prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our ...

Page 3: ...rical Connections 10 Coolant Preparation 11 Oil Lubricator 11 General Description 11 Lathe Bed 11 Headstock 11 Spindle 12 Carriage 12 Cross Slide 12 Four Way Tool Post 12 Tailstock 12 Work Lamp 12 Coolant Nozzle 12 Adjustments 13 Headstock Alignment 13 Tailstock Adjustments 13 Aligning Tailstock to Headstock 14 Gap Section 15 Belt Replacement and Adjustment 15 Pre Operation Inspection 16 Maintenan...

Page 4: ...from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles 11 Do not operate...

Page 5: ...uch as a wet or rain drenched area or near explosive gases The worksite should be well illuminated 29 Do not attempt to adjust or remove tools during operation 30 Turn off the machine and disconnect from power before cleaning Use a brush to remove shavings or debris do not use your hands 31 Do not stand on the machine Serious injury could occur if the machine tips over 32 Never leave the machine r...

Page 6: ...am 4200T CNC system to control the various cutting actions The CNC system is designed for ease of use and intuitive interaction which means no prior programming experience is needed A Shape Editor allows drawing a part graphically and creating the tool path without programming A Tool Page provides graphical description of 99 tools so the operator can specify tool radius length and wear offsets etc...

Page 7: ...Range of Spindle Speeds RPM infinitely variable within 80 to 2000 Rapid Feed X axis in min 315 Rapid Feed Z axis in min 394 Minimum Input X Z in 0 00004 Tool Post 4 station automatic Maximum Tool Size in 1 x 1 Maximum Cross Slide Travel X in 9 Maximum Carriage Travel Z in 35 Tailstock Spindle Travel in 5 Tailstock Taper MT 5 Width of Bed in 13 1 4 Overall Dimensions in LxWxH 50 x 92 x 64 Approxima...

Page 8: ...12 Face Plate 1 Laptop Computer Tray 1 Air Hose with Blower Gun 1 Anilam Controls manual 1 Operating Instructions Manual 1 Parts List Electrical Diagram Manual 1 Warranty Card 1 Tool Box containing see Figure1 1 Open End Wrench Set 1 Hex Allen Wrench Set 1 Spindle Sleeve 1 Live Center MT 4 1 Dead Center MT 5 6 Leveling Bolts 6 Leveling Pads 1 Flat Blade Screwdriver 1 Cross Point Screwdriver 1 Chuc...

Page 9: ...he lathe is positioned check for level by using a machinist s precision level on the bedways both front to back and side to side Leveling pads and screws included in the tool box will help you reach a level condition The lathe must be level to be accurate 6 Clean all rust protected surfaces using a mild commercial solvent kerosene or diesel fuel Do not use paint thinner gasoline or lacquer thinner...

Page 10: ...t be made by a qualified electrician in compliance with all relevant codes This machine must be properly grounded while in use to help protect the operator from electrical shock and possible fatal injury The main motor is rated at 10 HP 3 Phase 220V only Confirm that power available at the lathe s location is the same rating as the lathe When opening the door of the electrical box first remove the...

Page 11: ...er 5 Periodically check coolant level in the sight glass Figure 7 and top off as needed Oil Lubricator The oil pump at the rear of the machine Figure 8 provides an automatic and constant supply of lubricant to the cross slide and bed ways area via the oil distribution tubes shown in Figure 10 The reservoir should be checked frequently and re filled as needed Use Mobil DTE Light ISO32 General Descr...

Page 12: ...vo motor through a synchro geared belt in the pulley box Four Way Tool Post The four way tool post Figure 9 is mounted on the cross slide and allows a maximum of four tools not provided to be mounted simultaneously Use a minimum of two clamping screws when installing a tool Tailstock The tailstock has a heavy duty quill with a No 5 Morse Taper It slides on a v way and can be locked at any location...

Page 13: ... and cut along five inches of the bar stock see Figure 11 6 Using a micrometer measure the bar stock next to the chuck and at the end The measurement should be the same 7 If the measurements are not the same and adjustment is required loosen hex socket cap screws A Figure 12 which hold the headstock to the bed DO NOT loosen completely some drag should remain 8 Adjust two screw nuts B located at th...

Page 14: ...on with the clamping lever C 2 Loosen eccentric shaft D at back of tailstock 3 Two hex socket cap screws are located at the base on either side of the tailstock E Figure 12 shows the one in front Loosen one of these while tightening the other Gibs To take up any play in the tailstock tighten the two gib screws F on either side of the tailstock base CAUTION Do not over tighten as excessive tighteni...

Page 15: ... in place and loosely install the two hex cap bolts C and the four hex socket cap screws B 6 Carefully align the gap with the bedways 7 Push the taper pins A down through the gap and into the lathe bed 8 Tighten all screws Belt Replacement and Adjustment 1 Disconnect machine from power source 2 Open upper and lower side covers to expose the motor and v belts 3 Loosen upper hex nut A Figure 17 Plac...

Page 16: ...erable 4 Listen for any strange sounds or vibrations if these should occur stop the machine and resolve the issue 5 Before proceeding with standard operations perform a test run to make sure the program is correct Maintenance Lathe must be serviced at all lubrication points and all reservoirs filled to operating level before the lathe is put into service Failure to comply may cause serious damage ...

Page 17: ...explained the basic controls for manual operation of the lathe For CNC programming and for explanation of the manual mode screen display consult the instructions for the Anilam 4200T CNC System which accompanied your machine Figure 18 ...

Page 18: ...18 NOTES ...

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Page 20: ...20 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne TN 37086 Phone 800 274 6848 www waltermeier com ...

Page 21: ...Diagrams for the CL 1640ZX Lathe WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 320930 1 Ph 800 274 6848 Revision B 04 2012 www waltermeier com Copyright 2012 Walter Meier Manufacturing Inc ...

Page 22: ...e prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our ...

Page 23: ...e Assembly 16 Protective Housing 18 Electrical Assembly 21 Miscellaneous Parts 23 Electrical Cabinet 24 Electrical Diagrams 26 Replacement Parts To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www waltermeier com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you qu...

Page 24: ...4 Bed Assembly ...

Page 25: ...ng Housing 1 20 TS 1504041 Socket Head Cap Screw M8x20 4 21 CL1640ZX 0121 Bearing 25x62x34mm 2 22 CL1640ZX 0122 Flange 4 23 TS 1503041 Socket Head Cap Screw M6x16 6 29 GB818 M5x10 Cross Recessed Pan Head Screw M5x10 16 30 CL1640ZX 0130 Side Cover 2 31 CL1640ZX 0131 Middle Bracket 1 33 CL1640ZX 0133 Ball Screw 1188x1710 1000 1 34 TS 1504041 Hex Socket Cap Screw M8x20 6 39 CL1640ZX 0139 O Ring 28x47...

Page 26: ...6 Headstock Assembly I ...

Page 27: ...0 1 10 GB894 1 15 Retaining Ring 15mm 1 11 CL1640ZX 0211 Synchronous Belt HTDSM920 1 12 CL1640ZX 0212 Synchronous Pulley 1 13 TS 1522021 Socket Set Screw M5x8 1 14 TS 1504051 Socket Head Cap Screw M8x25 2 15 TS 2361081 Helical Spring Lock Washer 8mm 2 16 TS 1550061 Plain Washer 8mm 2 17 CL1640ZX 0217 Supporting Plate 1 18 CL1640ZX 0218 Encoder 1 19 TS 1550031 Plain Washer 5mm 4 20 TS 2361051 Helic...

Page 28: ...8 Headstock Assembly II ...

Page 29: ...pacer 2 39 TS 1504051 Socket Head Cap Screw M8x25 6 40 CL1640ZX 0340 Back Flange 1 41 CL1640ZX 0341 Bearing 7020ATYDBC8P4 2 42 TS 1504061 Socket Head Cap Screw M8x30 6 43 CL1640ZX 0343 Lock Nut 1 44 CL1640ZX 0344 Spacer 1 45 CL1640ZX 0345 Bearing 120x180x46mm 1 46 CL1640ZX 0346 Gasket 1 47 CL1640ZX 0347 Front Flange 1 48 TS 1504101 Hex Socket Cap Screw M8x50 6 49 CL1640ZX 0349 Spindle 1 50 ZX 0270...

Page 30: ...10 Stand Assembly ...

Page 31: ...S 1503051 Socket Head Cap Screw M6x20 2 22 ZX S15A Socket Head Cap Screw M5x20 1 23 ZX 01705 Water Leaking Chip Guard 1 24 CL1640ZX 0424 Bed Stand 1000 1 25 TS 1534052 Phillips Pan Head Machine Screw M6x14 12 26 ZX 01734 Cover 1 27 ZX 01715 Leveling Pad 6 28 ZX 01712 Hex Cap Bolt M24 2x135 6 29 TS 1540231 Hex Nut M24 2 6 30 CL1640ZX 0430 Cover 1 31 ZX S82 Hex Nut M5 2 32 CL1640ZX 0432 Nozzle Q J1 ...

Page 32: ...12 Tailstock Assembly I ...

Page 33: ...35 Eccentric Shaft 1 36 ZX T36 Taper Pin 6x32mm 1 37 ZX 03104 Lever Sleeve 1 38 ZX 03709 Lock Handle 1 39 ZX A28 Taper Pin 6x55mm 1 40 TS 1504041 Hex Socket Cap Screw M8x20 4 41 TS 1515031 Hex Socket Cap Screw M8x22 3 42 ZX T42 Pin 10n6x22mm 1 43 ZX 03302 Sign Plate 1 45 ZX T45 Nail 3x8mm 4 46 ZX 03105 Nut 1 47 BB 51205 Thrust Ball Bearing 25x47x15mm 1 48 ZX 03104 Sleeve 1 49 ZX 03103 Hand Wheel 1...

Page 34: ...14 Tailstock Assembly II ...

Page 35: ... 24 TS 1491121 Hex Cap Screw M10x70 2 25 ZX 03704 Gib 1 27 ZX 03718C Adjusting Screw 2 28 ZX T28 Taper Washer 16mm 2 29 ZX T29 Spherical Washer 16mm 2 30 TS 2310162 Hex Nut M16 2 31 ZX 03106 Clamping Bracket 1 32 ZX 03105C Nut 1 33 ZX T33 Hex Socket Cap Screw M8x85 2 34 ZX 03705B Pulling Rod 2 44 ZX 03303 Sign Plate 1 45 ZX T45 Rivet 3x8mm 4 60 ZX T60 Half Round Head Screw M5x12 10 61 ZX 03721 Pla...

Page 36: ...16 Carriage Assembly ...

Page 37: ...ead Machine Screw M5x10 2 28 CL1640ZX 0728 Taper Pin 8x60mm 1 29 CL1640ZX 0729 Clamping Plate 1 30 TS 1505101 Socket Head Cap Screw M10x60 2 31 CL1640ZX 0731 Wiper 1 32 ZX 04113 Lining Plate 2 33 ZX 04724 Clamping Block 2 34 CL1640ZX 0734 Hex Flat Nut M8 4 35 CL1640ZX 0735 Hex Socket Set Screw M8x30 4 36 TS 1505061 Socket Head Cap Screw M10x40 4 37 CL1640ZX 0737 Wiper 1 38 CL1640ZX 0738 Washer 1 3...

Page 38: ...18 Protective Housing ...

Page 39: ... Connecting Disc 1 CL1640ZX 0812A Connecting Pipe 1 CL1640ZX 0812B Flange 1 15 CL1640ZX 0815 Control Box 1 TS 1490031 Hex Cap Screw M8x20 4 TS 1550061 Plain Washer 8mm 8 CL1640ZX 0815A Hex Thin Nut M8 4 16 CL1640ZX 0816 Cover 1 CL1640ZX 0804A Hex Socket Asterisk Pan Head Screw Zinc M6x10 17 17 CL1640ZX 0817 Splash Guard 1 18 CL1640ZX 0818 Cover 1 CL1640ZX 0804A Hex Socket Asterisk Pan Head Screw Z...

Page 40: ...ZX 0828C Sleeve 2 29 CL1640ZX 0829 Door 1 CL1640ZX 0829A Lock MS304 1 1 30 CL1640ZX 0830 Upper Guide Way 1 TS 1503021 Socket Head Cap Screw M6x10 6 31 CL1640ZX 0831 Rear Cover 1 CL1640ZX 0804A Hex Socket Asterisk Pan Head Screw Zinc M6x10 5 32 CL1640ZX 0832 Rubber Plate 1 33 CL1640ZX 0833 Clamping Plate 1 CL1640ZX 0804A Hex Socket Asterisk Pan Head Screw Zinc M6x10 6 34 CL1640ZX 0834 Cover 1 35 CL...

Page 41: ...21 Electrical Assembly ...

Page 42: ...racket 1 9 TS 1550041 Plain Washer 6mm 6 10 TS 2361061 Helical Spring Lock Washer 6mm 4 11 TS 1503051 Socket Head Cap Screw M6x20 20 12 CL1640ZX 1012 Cover 1 13 TS 1550031 Washer 5mm 10 14 CL1640ZX 1014 Middle Block 1 15 CL1640ZX 1015 Towline 1m 1 16 CL1640ZX 1016 Longitudinal Switch Bracket 1 17 TS 2361041 Helical Spring Lock Washer 4mm 2 18 CL1640ZX 1018 Cover 1 19 CL1640ZX 1019 Base 1 20 CL1640...

Page 43: ...1 6 ZX OP 05 Cam Tightening Wrench 1 7 ZX OP 06 Center MT 5 1 8 ZX OP 07 Live Center MT 4 1 9 ZX OP 08 Morse Reduction Sleeve 1 10 ZX OP 09 Oil Gun 1 11 ZX OP 10 Touchup Paint Can 1 12 ZX OP 11 Gap Bridge Pin Driver 1 13 ZX OP 12 Hex Wrench Set 2 5 4 5 6 8 10mm 1 14 ZX OP 13 Double End 1 15 ZX OP 14 Flat Blade Screw Driver 1 16 ZX OP 15 Cross Point Screw Driver 1 17 ZX OP 16 Adjustable Wrench 1 18...

Page 44: ...24 Electrical Cabinet ...

Page 45: ...M A C Contactor 3TB40 4 13 TC1 CL1640ZX TC1 Control Transformer JBK5 400TH 1 14 QM1 2 CL1640ZX QM1 Circuit Breaker DZ47 63 1A 2 15 GB CL1640ZX GB Copper Grounding Board 1 16 WB CL1640ZX WB2 Wiring Board JWD1 1 17 Anilam Display 1 18 CL1640ZX R Resistance 10Ω 2000W 1 19 Handwheel 2 20 Floppy Drive 1 21 SB1 CL1640ZX SB1 Button Green LAY3 10 1 22 SB2 CL1640ZX SB2 Button Red LAY3 01 1 23 SA1 2 CL1640Z...

Page 46: ...26 Electrical Diagrams ...

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Page 56: ...36 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne TN 37086 Phone 800 274 6848 www jettools com www waltermeier com ...

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