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Installation Instructions for 81563 
TIG & MMA Welder 

200A AC/DC 
 

Thank you for choosing JEGS welder! 

For important safety Information, please read this manual and 

understand the contents before operating this unit. 

 

Safety Information- 

Proper operation & forethought is critical to safe 

operation. 

  

Electric shock can cause injury or death

 

 

Improper use of an electric welder can cause electric shock, injury and death! Read all 

precautions described in the Welder Manual to reduce the possibility of electric 
shock. 

 

Disconnect welder from power supply before assembly, disassembly, and maintenance of the torch, 

contact tip or nozzles. 

 

Always wear dry, protective clothing, leather welding gloves and insulated footwear. Use suitable 

clothing made from durable flame-resistant material to protect your skin. 

 

If other persons or pets are in the area of welding, use welding screens to protect bystanders from 

sparks. 

 

Always operate the welder in a clean, dry, well ventilated area. Do not operate the welder in humid, 

wet, rainy or poorly ventilated areas. 

 

The electrode and work (or ground) circuits are el

ectrically “hot” when the welder is on. Do not allow 

these “hot” parts to come in contact with your bare skin or wet clothing. 

 

Separate yourself from the welding circuit by using insulating mats to prevent contact from the work 

surface. 

 

Be sure that the work piece is properly supported and grounded prior to beginning an electric welding 

operation. 

 

Always attach the ground clamp to the piece to be welded and as close to the weld area as possible. 

This will give the least resistance and best weld. 

 

FUMES & WELDING GASES CAN BE A HEALTH HAZARD! 

 

Fumes and gasses released during welding can be hazardous. Do not breathe fumes 

that are produced by the welding operation. Wear an OSHA-approved respirator 
when welding. 

 

Always work in a properly ventilated area. Do not weld in confined spaces. 

 

Never weld coated materials including but not limited to: cadmium plated, galvanized, and lead based 

paints. 

 

Shut off shielding gas supply when not in use.

 

                                         1-800-345-4545   jegs.com 

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Summary of Contents for 81563

Page 1: ...elder in a clean dry well ventilated area Do not operate the welder in humid wet rainy or poorly ventilated areas The electrode and work or ground circuits are electrically hot when the welder is on Do not allow these hot parts to come in contact with your bare skin or wet clothing Separate yourself from the welding circuit by using insulating mats to prevent contact from the work surface Be sure ...

Page 2: ...s sparks which can be discharged considerable distances at high velocity igniting flammable or exploding vapors and materials Do not operate electric arc welder in areas where flammable or explosive vapors are present Do not use near combustible surfaces Remove all flammable items within 35 feet of the welding area Always keep a fire extinguisher nearby while welding Use welding blankets to protec...

Page 3: ...ut current A 20 7 22 13 Output current A 10 180 10 160 No load Vol V 60 60 Output Vol V 18 16 4 Pre flow Seconds 0 2 0 2 Pulse duty 20 80 20 80 Descending time Seconds 0 5 0 5 Post gas Seconds 2 10 2 10 Arc initiation way High Frequency High Frequency Efficiency 85 85 Duty cycle 60 60 Power factor 0 93 0 93 Insulation grade F F Housing shielding grade IP21 IP21 1 800 345 4545 jegs com 3 ...

Page 4: ... When you select 2T the torch will activate whenever you press and hold the trigger If you select 4T the first press of the trigger activates the torch and a second press of the trigger will deactivate the torch Select the method that best suits your welding style Malfunction Indicators Overheat protection indicator This indicator is lit when the machine is used continuously for long time periods ...

Page 5: ... Power plug AC220V Regulator Welding clamps Argon welding torch Grounding clamps 1 800 345 4545 jegs com 5 ...

Page 6: ...m the foot switch to the relative two pin and three pin outlet on the machines front panel Set the remote control switch on the front panel to ON Adjust the knob on the foot switch to the right position to set the output current Slowly depress the foot switch to start welding MAINTENANCE CAUTION Before maintenance or opening the machine power must be turned off and the power cable should be unplug...

Page 7: ...tilated Make sure the intake is not blocked or covered for best performance and longevity of the machine make sure there is adequate ventilation Do not exceed allowable range The automatic compensation circuit for voltage will insure that welding current is kept within the allowable range If voltage exceeds the allowable range it could cause damaged to components of the machine The operator should...

Page 8: ...aterial Grind end of the tungsten electrode to taper Output current not to rated value When input current is less than the required amount it will make the output current not match with the rated value If there is an issue with the output current of the machine verify it is receiving the proper input current Current is not stabilizing when machine is being operated Input voltage is unstable or not...

Page 9: ...o strike arc on welding surface 1 There is a green indicator for auxiliary power on the MOS board if it is not on auxiliary power it should be checked 2 Check if connectors have poor contact 3 Check controls and verify settings on control panel are correct 4 Check if control cable for the torch is broken or damaged 4 Abnormal indicator is not on sound of HF arc striking can be heard but there is n...

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