JBL Party Box 200 Service Manual Download

Page: 1 / 52

CONTENTS

Technical Specifications

Safety Instruction, Warning & Notes

Software Upgrade Procedure

Set Block Diagram

Schematic & Layout Diagrams

Set Mechanical Exploded View

Packaging Exploded View

Spare Parts List

Revision List

Dismantling Instruction

3DUW\

& Party Box

Service Manual

SKU:

JBLPARTYBOX200AS, JBLPARTYBOX200BR, JBLPARTYBOX200CN, JBLPARTYBOX200EU, JBLPARTYBOX200IN,

JBLPARTYBOX200JN, JBLPARTYBOX200RU, JBLPARTYBOX200AM

JBLPARTYBOX300AS, JBLPARTYBOX300BR, JBLPARTYBOX300CN, JBLPARTYBOX300EU, JBLPARTYBOX300IN,

JBLPARTYBOX300JN, JBLPARTYBOX300RU, JBLPARTYBOX300AM

Released by Global Quality SL

harman/kardon, Inc.

Ver. 1.

May

201

Trouble shooting

Summary of Contents for Party Box 200

Page 1: ...52 9 6 Dismantling Instruction 47 48 49 3DUW BR Party Box Service Manual SKU JBLPARTYBOX200AS JBLPARTYBOX200BR JBLPARTYBOX200CN JBLPARTYBOX200EU JBLPARTYBOX200IN JBLPARTYBOX200JN JBLPARTYBOX200RU JBLP...

Page 2: ...45 Hz 18 KHz 6dB Signal to noise S N ratio 65 dBA Input sensitivity AUX in 500mV rms RCA connector 250mV rms 3 5mm connector Digital input Bluetooth USB 12dBFS Bluetooth version 4 2 Bluetooth profile...

Page 3: ...tatement and Warning Canada Only This Class B digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe B est conforme la norme NMB 003 du Canada For Canadian Model This Cl...

Page 4: ...asons prior to applying power to the unit under test 2 After removing an electrical assembly equipped with ES devices place the assembly on a conductive surface such as aluminum foil to prevent electr...

Page 5: ...heads metal overlays control shaft etc Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on Any current measured must not exceed o 5mA ANY MEASURE...

Page 6: ...upgrade successfully and restart automatically 6 Please press and hold the BASS BOOST key and Vol key for 2s to check the version number Button Pattern Action Indicator Volume Bluetooth Long press 10...

Page 7: ...Check from power board the 24V power supply is normal Yes or not Instead of new 24pin FFC cable Replace the main board Do you have a plug in the power line Replace the power board Check Battery cable...

Page 8: ...in FFC cable XP24 to main board of connect yes or not Check from main board FB40 5V is normal Yes or not Instead of new 24pin FFC cable Replace the main board Replace the light board BT cannot work Ch...

Page 9: ...Tool list Item Description Remark 1 Screw driver 2 Screw driver 3 Knife type knife wrapped by tape 4 Elcetrical screw driver 5 Needle DISMANTLING INSTRUCTION...

Page 10: ...er assy remove the screw cover sheet 5pcs silicone seal 1pcs top side foot pad 4pcs by a needle Dismantle the screw accordingly Pull out the top cover and unplug the connecting cable of main board DIS...

Page 11: ...ey board and take out the key baord and key button 3 Dismantling terminal board Unplug 2pcs turn knob and dismantle 3pcs screw on the back panel Unplug 4pcs cable and dismantle 1pcs screw on main boar...

Page 12: ...a cable on main board and dismantle 4pcs screw on power board Take out the power board 5 Dismantling main board Dismantle 2pcs screw on back panel unplug 4pcs connecting cable on main board dismantle...

Page 13: ...m of side foot pad and screw cover sheet dismantle the screw accordingly then take out side cover 7 Dismantling bottom cover assy Remove 4pcs foot pad and dismantle the screw accordingly then take out...

Page 14: ...oden box carefully It s better to wrap screwdriver with fabric to avoid damage in separating process Before assemble front panel assy back with wooden box need to clean the old glue first and replace...

Page 15: ...assy Unplug a cable dismantle the screw on lamp board then take out the board 10 Dsimantling speaker on wooden box Dismantle the screw on speaker and pry speaker by a needle then take out the speaker...

Page 16: ...al Part Number Step1 6 7 Screw cover sheet foot pad silicone seal front panel Please refer to the SBOM Step 2 3 Rubber button turn knob Potential scrap risk on materials Please refer to the SBOM DISMA...

Page 17: ...sb Tweeter 1 Tweeter 2 L Woofer R Woofer Vol knob Guitar Tweeter 3 relay BT Module BES2000IK 60 RGB LED I2S 1 Vol knob delay Play USB L R Line in RCA 6ch ADC AK5536 Aux in 3 5mm L_T G sensor DAC uDSP...

Page 18: ...SY7901 24V 19V for PWR Power for SYS 24V 7 4V 12V 19V SY82 13 SY82 13 SY82 13 STB3 3V 2A SYS5V 2A for LED USB 5V 3A TPS2546 USB 2 1 1A charge out MOS2 STB3 3V LDO STB1 2V 24V Audio signal Control sign...

Page 19: ...A A B B C C D D E E 1 1 2 2 3 3 4 4 DC IN 12V_A 12V_A C1099 1 F 50V X7R P3 DC 022BCYZ6 1 3 2 4 5 XP29 2pin 3 96mm 1 1 2 2 C993 0 1uF 50V X5R CIRCUIT DIAGRAM MAIN BOARD DC IN CIRCUIT...

Page 20: ...2 1K C4 0 1uF 50V X5R R1088 1K C6 10uF 50V X5R C23 0 1uF 16V X7R R4 22K 1 C91 1 F 50V X7R C105 0 1uF 16V X7R 100uF 16V C933 C19 10UF 6 3V X5R R13 10K R29 8 2K 1 C2 4700pF 50V X7R Q2 NPN_3DG3904M C11 0...

Page 21: ...063 3 3 C913 10uF 50V X5R FB31 300 3A D33 5A45V C987 NC 10uF 50V X5R C957 0 1uF 50V X5R C915 2200pF 50V X7R D34 B5817WS R77 1M C48 1UF 50V X7R C399 0 1uF 50V X7R C41 0 1uF 50V X7R R927 47K R78 0 02 1...

Page 22: ...3 3 4 4 5 5 6 6 R96 10K C74 0 1uF 16V X7R C57 0 1uF 50V X7R FB35 500 100mA C400 100pF 50V NP0 D4 MBRX140 40V 1A C967 1 F 50V X7R C77 330NF 10V X5R R92 91K 1 R923 0 025 C68 220pF 50V C53 NC 0 1uF 50V X...

Page 23: ...F 10V X5R R579 0 R121 0 0603 C1088 0 1uF 16V X7R R1232 NC 12K R1243 15K R1154 51K C432 47pF 50V NP0 U19A F4558 3 2 1 8 4 C1095 10UF 6 3V X5R C31 22UF 25V X5R R1239 15K ZD3 UDZS12B 12V R124 NC 10K R124...

Page 24: ...ESD5 NC ESD0402 2 1 Q25 NPN_3DG3904M R1040 27K R962 10K J1 RCA 2h 1 2 3 4 R971 10K C113 1000pF 50V X7R C854 10UF 6 3V X5R C901 4 7uF 6 3V X5R C904 4 7uF 6 3V X5R ESD4 NC ESD0402 2 1 FB7 500 100mA C856...

Page 25: ...5 1K 5 1K C883 10UF 6 3V X5R R1001 10K R983 10K R1050 10K 1 TESTO2 R990 10K FB1 600 200mA VDD1 R255 0 R993 10K C879 10UF 6 3V X5R R1002 10K C830 0 1uF 16V X7R R984 10K D30 B5817WS C831 0 1uF 16V X7R...

Page 26: ...UT_D1 A_PWM5 GPIO16 48 I2S_OUT_D0 A_PWM4 GPIO15 47 I2S_OUT_BCK A_PWM3 GPIO14 46 I2S_OUT_MCK A_PWM2 GPIO13 45 I2S_OUT_LRCK A_PWM1 GPIO12 44 GPIO21 53 GPIO20 52 SPDIF_OUT GPIO11 43 AUDIO_MUTE GPIO10 42...

Page 27: ...R566 500 100mA R340 33 FB68 220R R897 33 R337 33 C823 100pF 50V R900 0 XP24 24PIN 1 0MM 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 21 22 2...

Page 28: ...10UF 6 3V X5R R387 NC 470K 1 R382 NC 100K C244 NC 1uF 10V X5R R1220 NC 0 R1048 10K R963 1K C211 NC 15pF 50V NP0 TP3 R1221 NC 0 R345 33 R358 33 R342 NC 4 7K XP22 NC 4PIN 2 0mm 1 1 2 2 3 3 4 4 R344 33 R...

Page 29: ...R TP58 R393 33 R403 33 R376 10K 1 C1031 0 1uF 16V X7R C977 NC 10pF 50V NP0 U31A F4558 3 2 1 8 4 R268 33 33 C1024 0 1uF 16V X7R C1011 NC 10pF 50V NP0 R416 1K 1 R1175 100R R377 100K C1055 22UF 10V X5R R...

Page 30: ...UF 6 3V X5R U40 TP2412 TSR TP2412 TSR OUT A 1 IN A 2 IN A 3 VS 4 IN B 5 IN B 6 OUT B 7 VS 8 R1025 10K C309 100pF 50V NP0 C269 0 1uF 16V X7R R469 10K 1 TP13 D13 1N4148WS C297 10UF 6 3V X5R C282 10UF 6...

Page 31: ...R529 1K R523 56 Q5 NC NPN_3DG3904M R512 100K 100K C44 0 68uF 50V X5R C356 1nF 50V X7R R530 47K R522 75K R508 10 10 R511 10 10 D38 BAS316 R940 10K C362 NC 330pF 50V NP0 R519 NC 47 R526 56 100uF 35V CE2...

Page 32: ...6 0 C72 0 1uF 16V X7R C72 0 1uF 16V X7R R20 0 R20 0 TP80 TP80 R1040 10 R1040 10 C974 NC 10pF 50V NP0 C974 NC 10pF 50V NP0 R1050 10 R1050 10 LED15 RGB LED15 RGB VCC 1 VDD 2 SDO 3 SDI 4 GND 5 BIN 6 R971...

Page 33: ...53 SW5 TAC053 R569 33R R569 33R C933 1000pF 50V X7R C933 1000pF 50V X7R R1069 33R R1069 33R FB21 600 FB21 600 R574 33R R574 33R C935 1000pF 50V X7R C935 1000pF 50V X7R C947 1000pF 50V X7R C947 1000pF...

Page 34: ...5mm XP6 24PIN 0 5mm 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 21 22 22 23 23 24 24 GND 25 GND 26 C83 1000pF 50V X7R C83 1000pF 50V X7R S...

Page 35: ...DI 4 GND 5 BIN 6 R21 0 R21 0 C839 0 1uF 16V X7R C839 0 1uF 16V X7R R1039 10 R1039 10 TP48 TP48 R25 0 R25 0 U2 SD103 U2 SD103 3 A 2 GND 1 VCCA 4 B 5 OE 6 VCCB CN7 12P 2 0mm CN7 12P 2 0mm 1 2 3 4 5 6 7...

Page 36: ...F20 RP1 10K 20 WH09A 2H B10K F20 1 3 2 4 5 FB19 500 100mA FB19 500 100mA C946 0 1uF 50V X7R C946 0 1uF 50V X7R CON1 6PIN H DIP3 5 09 CON1 6PIN H DIP3 5 09 1 1 2 2 3 3 4 4 5 5 6 6 Q3 NPN_3DG3904M Q3 N...

Page 37: ...000pF 50V X7R C939 1000pF 50V X7R R78 0 R78 0 R565 0 R565 0 C99 47pF 50V NP0 C99 47pF 50V NP0 R560 33 R560 33 R1033 0 R1033 0 C847 1000pF 50V X7R C847 1000pF 50V X7R R919 33 R919 33 XP33 24PIN 1 0mm S...

Page 38: ...TE C857 1000pF 50V X7R C857 1000pF 50V X7R R1024 10K R1024 10K Q18 NPN_3DG3904M Q18 NPN_3DG3904M XP34 CON_4P_0GNDD XP34 CON_4P_0GNDD 3 3 2 2 1 1 4 4 R1026 100 R1026 100 R1025 4 7K R1025 4 7K C52 1000p...

Page 39: ...0pF 50V X7R R1028 10K R1028 10K Q19 NPN_3DG3904M Q19 NPN_3DG3904M R55 4 7K R55 4 7K R962 0 R962 0 C885 1000pF 50V X7R C885 1000pF 50V X7R XP35 CON_4P_0GNDD XP35 CON_4P_0GNDD 3 3 2 2 1 1 4 4 LED65 LED_...

Page 40: ...50V X7R XP7 3PIN 1 25mm XP7 3PIN 1 25mm 1 1 2 2 3 3 GND 4 GND 5 R1030 10K R1030 10K R1031 4 7K R1031 4 7K R1029 100 R1029 100 R963 0 R963 0 C58 1000pF 50V X7R C58 1000pF 50V X7R LED63 LED_WHITE LED63...

Page 41: ...MAIN BOARD PCB LAYOUT TOP...

Page 42: ...MAIN BOARD PCB LAYOUT BOTTOM...

Page 43: ...TOP RGB LAMP BOARD AND KEY BOARD LAYOUT TOP...

Page 44: ...TOP RGB LAMP BOARD AND KEY BOARD LAYOUT BOTTOM...

Page 45: ...BOTTOM RGB LAMP BOARD LAYOUT TOP...

Page 46: ...BOTTOM RGB LAMP BOARD LAYOUT BOTTOM...

Page 47: ...ICONE SEAL PARTYBOX 6 08 HPSG15 PB0 WOODEN BOX ASSY PARTYBOX300 7 79 SPTYB1 B12 TOP BOARD 7 1 08 065050 04004 6 5 SPEAKER PARTYBOX 7 11 79 SPTYB2 B12 BOTTOM BOARD 7 12 49 7210400 1BAT2 A LI ION BATTER...

Page 48: ...Steel net face to top Bottom cover assy Mouth of packing bag Accessory packing box Right polyfoam Left polyfoam Name Packing bag Main unit Carton box Part number PACKAGING EXPLODED VIEW...

Page 49: ...RTYBOX 200 300 08 HPSG10 RA1 TOP RGB LAMP RING PARTYBOX 11 5 1 PARTYBOX 200 300 08 HPSG10 IR0 IR BOARD NON JN PARTYBOX 11 6 1 PARTYBOX 200 300 08 HPSG10 IR1 IR BOARD JN PARTYBOX 11 6 1 PARTYBOX 200 30...

Page 50: ...300 51 R70150 0RR01 M POWER CORD JN PARTYBOX 1 PARTYBOX 200 300 51 B80150 0LR01 M POWER CORD AM ME PARTYBOX 1 PARTYBOX 200 300 46 ADT502 XXO CAR CHARGE DC CABLE 5M PARTYBOX 1 PARTYBOX 200 300 57 JBLZ...

Page 51: ...0 08 HPSG15 PB0 WOODEN BOX ASSY PARTYBOX300 7 1 Remarks 07 BTM20I KC123 BT MODULEBM20IK PARTYBOX is using on new main board silk screen on PCB is 40 HPSG15 MAC2G 02 JBG1W2 XX0B1 SIDE COVER PARTYBOX is...

Page 52: ...ircuit diagram main board DC board layout spare part list Remarks If replace the old main board by new one need to replace with new key board at the same time 20190105 Version 1 3 Update the Spare Par...

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