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Thank you for having purchased our product. Please read 
instructions  on  use  in  this  manual 

as  well  as  the  safety 

rules given in the attached booklet 

and follow them care-

fully to get the best performance from the plant and be sure 
that  the  parts have the longest service life possible. This 
manual will show you the best way to do any maintenance 
jobs  or  repairs  eventually  needed  by  your  plant  to  resolve 
any  eventual  problems, we  do  however  recommend  our 
customers  to  arrange  to  have maintenance and eventual 
repairs done at our servicing centers as they have the right 
equipment  and  the  highly  qualified personnel is constantly 
updated. All our machinery and systems are subject to con-
tinual development. We must therefore reserve  the  right  to 
modify their construction and properties. 

 
 

 

The synergic multifunction 

NBM-500L

 power source, based 

on the most modern IGBT based inverter technology with 
digital control, allows high quality welding both in MIG/MAG, 
and in Pulsed MIG on all materials and particularly on 
stainless steel, aluminum and galvanized steel, by minimiz-
ing any reworking job after welding thanks to its spatter free 
performance. 

Technologically advanced, robust and easy-to-use, 

NBM-500L

 represents the ideal solution for any application 

requiring high precision and repeatability of the achieved 
results, by making this power source particularly suitable for 
the most qualified jobs in any industrial application. The high 
versatility of 

NBM-500L

  also achieves performances in 

MMA welding. 

The wire-feeder was designed for using all types of wire, 
either solid or cored, and must only be used as part of the 
welding generator and not for improper or any other use. 

 
 

 

The general technical data of the system are summarized in 

Table 1

Table 2

 and 

Table 3

. 

 
 

 

NBM-500L

 

The main feature of the welding unit 

NBM-500L

 are: 

•  Innovative and user friendly design; 
•  Metallic main structure with shockproof plastic front 

frames; 

•  Robust handles built into the chassis; 
•  Control panel protected against accidental impact; 
•  Synergic digital control of all the welding parameters; 
•  BURN BACK control. At the end of each weld, in any con- 

dition and with any material, the digital control ensures a 
perfect wire cut, prevents the typical “wire globule” from 
forming and ensures correct arc restriking; 

•  Spatter free exceptional welding characteristics in both 

MIG/ MAG, MIG Pulsed and MIG Dual Pulsed on any 
material and with any gas; 

•  High welding performance in MMA mode striking; 

Table 1 

 

Table 2 

 

Table 3 

Model

 

 

Cooling unit 

Input voltage 

380 

Rated frequency 

Hz 

50-60 

Power output 

75 

Capacity of tank 

Maximum of flow 

GPM 

1.6 

Maximum of pressure 

PSI 

60 

 

• 

Wave form control. Both welding parameters and pulse 

wave form, digitally controlled by the microprocessor, are 
monitored and modified every few microseconds in order 
to keep the arc constantly precise and stable by com-
pensating for continuous changes in welding conditions 
caused by torch movement and workpiece irregularity; 

•  Ability to store personalized welding programs; 
•  Monitoring and repetition of welding parameters; 
•  User friendly and easy-to-use selection and recalling of 

Model

 

 

NBM-500

L

 

Three phase feeding 
50/60 Hz 

V

 

380 

Power supply: Zmax 

ohm

 

(*) 

Current range 

 

 

MIG MAG 

 

30-500 A / 16.5-40 V 

ELECTRODE 

 

30-500 A / 21.2-40 V 

Installation power 

kVA

 

25.1(MMA)/25.1(MIG) 

Open circuit voltage 

V

 

75-85V 

Duty cycle at 100% 

A

 

350 

Duty cycle at 60% 

A

 

500 

Insulation class 

 

Protection class 

 

IP 21 

Dimensions 

 

mm

 

650*510*285 

Weight 

kg

 

28.6 

Model

 

 

Wire Feeder

 

Input voltage of feeder 

24 

Power output of feeder 
motor 

84 

N° rolls 

 

Wire diameter 

mm 

0.8-1.6 

Rated wire feeding 
speed 

m/min 

2-21 

Compatible wire types 

 

• 

Carbon steel 

• 

Stainless steel 

• 

Aluminium magnesium 

• 

Aluminium silicon

 

Protection gas 

 

• 

Carbon dioxide 

• 

Pure Argon 

• 

Argon-Carbon diox-
ide-Oxygen 

• 

Argon and Carbon dioxide 
blends

 

Coolant 
Maximum pressure 

bar 

Distilled water 

3,5 

Insulation class 

 

Motor and control pro-
tection grade 

 

IP 21 

Dimensions 

 

mm 

375*370*285 

Weight 

kg 

13.2 

Introduction

 

Description

 

Technical data

 

Operating features

 

Summary of Contents for NBM-500L

Page 1: ...stic front frames Robust handles built into the chassis Control panel protected against accidental impact Synergic digital control of all the welding parameters BURN BACK control At the end of each weld in any con dition and with any material the digital control ensures a perfect wire cut prevents the typical wire globule from forming and ensures correct arc restriking Spatter free exceptional wel...

Page 2: ...tion grilles are open and that there are no objects obstructing the free flow of air Strap the system safely and securely in the slings working from the bottom then lift up from the ground NBM 500L The welder has two handles to carry it around manually Wire feeder The wire feeder has a handle and a tray so that it can be hung up NOTE Do not use other equipment to lift or transport the feeder The i...

Page 3: ...r cable ancillary wiring and gas tube to the special attachments and couplings shown in Figure 1 The delivery and return water tubes used for cooling the torch of the welding machine are part of the interconnection cable and should be connected as follows interconnection cable on generator side connect up air plug and welding cable positive to their rapid couplings wire feeder side connecting cabl...

Page 4: ...ecting cable as shown in Figure 3 Gas cylinders are supplied with a pressure reducer to adjust pressure of the gas used for welding connect up the earthing system cable to the rapid coupling marked by a negative symbol and then the relevant earth clamps to the piece being welded or to its support in an area free from rust paint and grease Using particularly long earthing cables reduces the voltage...

Page 5: ...der arm making sure the wire goes into the slot of the drive roll If necessary adjust the pressure between the rolls with the screw provided Pos 5 Figure 4 The correct pressure is the minimum that does not allow the rolls to skid on the wire Excessive pressure will case de formation of the wire and tangling on the entrance of the sheath insufficient pressure can cause irregular welding Unscrew the...

Page 6: ...oupling straightpolarity Pos 7 AC36V output power Figure 8 Figure 9 Pos 1 Current encoder knob Pos 2 Voltage encoder knob Pos 3 Wire feeding key Pos 4 MIG MAG welding torch Pos 5 Water tube Pos 6 Water tube Pos 7 Water tube Pos 8 Water tube Pos 9 Gas tube Pos 10 Communication interface Pos 11 Straightpolarity Command and control units NBM 500L Command and control units wire feeder ...

Page 7: ...Figure 10 Figure 11 Pos 1 Water shortage light Pos 2 Power indicator light Pos 3 Power switch Pos 4 Water tube Pos 5 Water tube Command and control units wire feeder ...

Page 8: ...Back key Pos 4 This key is used to access the last page Wire feeding test key Pos 5 While system operates in GMAW mode this key is used to test wire feeding function Gas test key Pos 6 While system operates in GMAW mode or TIG mode this key is used to test gas function ENCODER knob and ENCODER key Pos 7 ENCODER knob is used to change parameter values or switch selected options ENCODER key are equa...

Page 9: ...screen before welding starts The values of the welding current being used for weld ing and the welding voltage will appear on the displays during the welding process Table 3 Special functions NOTE Press the More parameters key to access more pa rameters page A brief description of parameters that could be changed follows Hot start i e overcurrent being supplied when the arc is switched on Hot star...

Page 10: ...one of these sizes are changed the others automatically change in synergy Set the welding current and welding voltage by adjusting the panel on main engine or wire feeder When setting the welding current value the value of wire feeding velocity and material thickness will be dis played on the screen Connect up the welding cables following description given in paragraph Connecting the welding MIG M...

Page 11: ...ing from 0 to 6 seconds with a 0 1 seconds interval for adjustment 11 Spot time Time needed for spot welding after press ing the torch key after which the arc automatically switches off from 0 1 to 20 seconds with a 0 1 seconds interval for ad justment 12 Dual frequency Establishes the dual impulse fre quency from 0 to 5 Hz with a 0 1 Hz interval for adjustment 13 Dual dynamic the dual pulse peak ...

Page 12: ...ING MODE GMAW Manual GMAW synergic GMAW Single GMAW Dual 2T 4T Spot Special 4T Inductance Gas pre flow Run in speed Hot start Start current Start voltage End current End voltage Burn back Gas post flow Spot time Dual frequency Dual dynamic ...

Page 13: ...mpletely electronic Proceed as described to keep the machine in good working order Periodic removal of accumulated dirt and dust from the in side of the device using compressed air Do not aim the air jet directly onto the electrical components in order to avoid damaging them Make periodical inspections in order to individuate worn ca bles or loose connections that are the cause of overheat ing TOR...

Page 14: ...STEP 1 Install the water tank STEP 2 Install the main engine STEP 3 Install the wire feeder lnstallation illustration ...

Page 15: ... in same colour with one water tube Pos 3 Connect the gas connecter to gas cylinder Pos 4 Pos 7 Connect the two communication interface with communication cable Pos 5 Pos 8 Connect the two straight polarity connect ers with one power cable Pos 6 Pos 9 Connect the water tank power cable Pos 9 to the power socket Pos 6 ...

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