J. D. NEUHAUS PROFI 16 Ti Operating And Assembly Instruction Manual Download

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JDN OPERATING AND ASSEMBLY INSTRUCTIONS

Hoist

PROFI 16 TI

Doc.-No.: VA049318-20-OM-EN-0319-64-6

ORIGINAL OPERATING

AND ASSEMBLY INSTRUCTIONS

Representation may differ from actual product!

Summary of Contents for PROFI 16 Ti

Page 1: ...JDN OPERATING AND ASSEMBLY INSTRUCTIONS Hoist PROFI 16 TI Doc No VA049318 20 OM EN 0319 64 6 ORIGINAL OPERATING AND ASSEMBLY INSTRUCTIONS Representation may differ from actual product...

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Page 3: ...l ity for damage due to Non observance of the instructions Inappropriate use Use by untrained personnel Unauthorised conversions Technical changes Use of unauthorised spare parts Copyright protection...

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Page 5: ...reaks in operation 27 4 2 2 Storage 27 5 Initial operation 29 5 1 Unpacking 29 5 2 Attach the hoist 29 5 3 Connecting the power supply 30 5 4 Lubricating the chain 30 5 5 Tests before commissioning 30...

Page 6: ...CONTENTS 8 18 Check silencer 56 8 19 Check lifting motor 57 8 20 Replace chain 59 9 Faults causes and remedies 61 A Technical data 63 B Dimensions 64 Page 6 of 64 Doc No VA049318 20 OM EN 0319 64 6...

Page 7: ...e classified in four stages in these operating instructions DANGER Indicates an imminently hazardous situation that will result in death or serious injury if not avoided WARNING Indicates a possibly h...

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Page 9: ...xplosion protection regu lations are to be observed such as BGR 104 Explosion protection regulations BGR 132 Preventing ignition hazards due to electrostatic charges In other countries the correspondi...

Page 10: ...the prescribed maintenance inter vals I Only use the product for work that is de scribed as intended I Observe the conditions of use described in these instructions for your product Page 10 of 64 Doc...

Page 11: ...compliance with the inspection and maintenance conditions 3 2 Improper use Among others the following are considered im proper uses Changing load capacities with the load posi tion Your product is not...

Page 12: ...sed as the chain could fall out here or become knotted Please contact us if necessary For other foreseeable misuses Rules for safe operation page 35 Your product PROFI 16 TI may not be used in the fol...

Page 13: ...load capacity of your product PROFI 16 TI is 16t 3 5 2 Driving mechanism classification Your PROFI 16 TI corresponds to the driving mechanism classification M3 1Bm according to ISO 4301 FEM 9 511 The...

Page 14: ...d capacities from 25t no continuous oper ation of the hoists is permitted if the ambient tem perature exceeds 50 C 122 F In these cases cooling times are to be met so as not to exceed the permissible...

Page 15: ...compressed air Figure 4 Functioning of the compressed air vane motor 3 5 5 Motor lubrication The JDN high performance grease contained in the motor allows for operation with oil free com pressed air...

Page 16: ...d protection is set too high unac ceptably high stresses can occur if a load is sus pended above the maximum load capacity There is a danger of the chain and device breaking I Do not transport any ove...

Page 17: ...buffer 1 is mounted to the bottom block load sleeve Figure 6 Lifting limiter 3 5 10 Lowering limiter WARNING Danger from chain fracture If the buffer is damaged unacceptably high loads may act on the...

Page 18: ...gen induced embrittlement with subsequent stress corrosion from highly corrosive media e g sea water may appear on high strength alloys e g on the chain There is a danger of break age So called recomb...

Page 19: ...ring the nominal load the sound pressure level is 80 dB A The decrease of the sound pressure level in the hall is about 3 dB A per distance doubling 3 6 2 Oil emissions When operating with oil lubrica...

Page 20: ...ee specification on the nameplate Air pressure conditions during operation Figure 9 The system pressure existing in the line must cor respond to the nominal pressure Higher pres sures must be reduced...

Page 21: ...nach ISO 8573 1 2001 To provide a sufficient compressed air quality we recommend operation with a filter regulator The pressure condensation point must be at least 10K below the lowest expected ambien...

Page 22: ...s may no longer be used in zones 1 and 21 as well as in devices of category M2 For depending on the degree of corrosion the conductivity of the chain may deteriorate so that it is no longer sufficient...

Page 23: ...ing of the load hook takes place via the chain Loads must be earthed during transportation A separate earthing is required for example when using non conductive sling gear Cleaning plastic surfaces DA...

Page 24: ...nitrobenzene Town gas Butadine 1 3 Dioxane 1 4 Divinyl ether Ethyl alcohol Ethylene Ethyle glycol Ethylen oxide Isoprene n Propylalkohol Dimethyl ether Hydrogen sulphide Ethyl ether Ether Schwefel et...

Page 25: ...s so that the sliding velocities for potential friction points between the chain and the surroundings remain well below 1 m s FS Hoists with increased spark protection Copper plated load hook and bott...

Page 26: ...emperature 190 C x 2 3 126 C max permissible surface temperature For further information 678 6Guideline 94 9 EC of the European Parliament and the Council dated 23 March 1994 on the adaptation of the...

Page 27: ...control and supply hoses together so that they are not kinked 4 2 Storage conditions 4 2 1 Breaks in operation 1 Bring the load hook clevis into the upper end position Ensure that the lifting limiter...

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Page 29: ...our product PROFI 16 TI may only be installed by qualified personnel WARNING Danger from chain fracture Vibrations damage the chain and can lead to chain breakage I The supporting structure must form...

Page 30: ...mly mount the hose clamp Screw on the union nut 5 4 Lubricating the chain Before tests can be carried out the chain must be lubricated The chain of your product PROFI 16 TI must be lubricated in the l...

Page 31: ...release all control ele ments of the controls one after the other The control elements must return to their initial po sitions immediately The on and off function must operate without problem All con...

Page 32: ...time 5 5 4 Check overload protection WARNING Danger due to overloading If the overload protection is set too high imper missibly high stresses may arise if a load exceed ing the permissible load capa...

Page 33: ...tch act for a short time 5 Following successful testing the buffer must be unloaded 5 5 6 Check lowering limiter WARNING Danger from chain fracture If the buffers are damaged inadmissibly high loads m...

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Page 35: ...s too long Only use an original JDN chain container Do not exceed the permissible fill capacity of the chain container When operating the chain container avoid dangers from an empty chain falling catc...

Page 36: ...rm in the operator s language while taking this user manual into con sideration These instructions shall regulate measures for safe operation according to the operational con ditions In addition all i...

Page 37: ...he load DANGER Danger to life from being struck People can be struck and killed from lowering loads I Make sure that no one is below the load or in the hazard area of the load NOTICE Danger from overl...

Page 38: ...nterrupting work If you want to interrupt work with your product I Set down and release the load I Move the load hook clevis out of the traffic area to avoid dangers Page 38 of 64 Doc No VA049318 20 O...

Page 39: ...move the control device 8 Carefully hang up your product PROFI 16 TI and transport away 7 2 Disposal Your product PROFI 16 TI contains a series of ma terials that you may have to dispose of or have re...

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Page 41: ...tor of fv The factor fv has a value of 1 at 50 of the nom inal load increasing linearly to 1 5 at 100 of the nominal load nominal load percentage P fv 1 0 5 P 50 50 for P 50 In order to achieve safe o...

Page 42: ...ke the weight of the harness into account This is permissible if the ratio W eight of the harness Load capacity 0 05 To determine the mode of operation for calculating the partial operating times actu...

Page 43: ...ate Specialist inspector in hours L1 light L2 med ium L3 heavy L4 very heavy column 2 x column 3 x operating days x factor 1 2 When zero has been reached a general overhaul must be performed Signature...

Page 44: ...ily 8 8 Page 50 Check brake function without load Daily 8 9 Page 50 Visually inspect the buffer of Daily 8 10 Page 51 lifting and lowering limiters Visually inspect the chain Weekly 8 14 Page 54 Check...

Page 45: ...ge 55 chain is replaced Check chain guide Whenever the 8 16 Page 55 and hook mount chain is replaced Lubricate lifting motor When required 8 6 3 Page 48 at least every 5 years Check gearbox and perfor...

Page 46: ...irt from your product I protect your product from corrosion 8 6 Lubricate and grease 8 6 1 Operating materials CAUTION Danger of skin irritation Oils and greases may cause skin irritation I Wear prote...

Page 47: ...dropping point 180 C Application temper atures 20 C bis 120 C Designation according to DIN 51825 KP2K 20 active ingredients EP additives to reduce wear and ageing pro tection water resistant and anti...

Page 48: ...s ing retaining rings 3 Engine assembly with additional basic lubrica tion of the engine a Provide the braking surface and rotor bearing needle bush of the cover with the brake pad with a thin layer o...

Page 49: ...the braking action under nominal load run in the brake by performing several hoist ing cycles then assess prior to initial opera tion Check the motor power In the event of low motor power regulate the...

Page 50: ...s it may be due to a faulty brake The load may fall I Do not use the product I Have the product repaired Check without load I Alternately switch your unloaded product PROFI 16 TI between lifting and l...

Page 51: ...nadmissibly high loads may act on the chain upon actuation of the lifting limiter The chain may break I Do not use the product I Have the product repaired replace buffer 1 Move the unloaded load hook...

Page 52: ...protection CAUTION Danger from noise By removing the silencer the noise pressure level of the product increases I Always wear appropriate protection equipment NOTICE The overload protection must only...

Page 53: ...e completely free of pre tension 4 Then loosely screw in the threaded pins by hand to the stop Unscrew the lock nuts suffi ciently far back beforehand 5 The limit value for reaching at least 110 of th...

Page 54: ...limit future wear up until the next inspection date must be taken into account If the chain dimension values are outside the limit values specified in the table when checked the chain has reached its...

Page 55: ...when the wear dimension of 1 7mm is reached with regard to chain guide diameters or hook mounts in the centre section of the device Replace the housing The wear dimension must be measured at the point...

Page 56: ...el of the product increases I Always wear appropriate protection equipment In addition to the scheduled inspection intervals the silencer should be inspected and its flow resis tance assessed whenever...

Page 57: ...lify matters 1 Engine disassembly a Relieve the product and disconnect from the power supply b Unscrew the nameplate 1 c Remove the motor cover bolts 2 and detach the engine cover 3 when the cover bol...

Page 58: ...d Coat the vanes lightly with high performance grease and insert into the rotor slots with the starting aids e Coat the entire braking piston surface in cluding the brake piston seal lightly with high...

Page 59: ...e old chain after aligning the welds and the first chain link by means of an open chain link The welds of the old and new chain must have the same orientation 5 Switch PROFI 16 TI to Lifting and run t...

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Page 61: ...high can cause deactivations within the load capacity range Hand control is faulty Have hand control repaired Supply hoses leaking or loose Check connections Cross section of the line too small Use l...

Page 62: ...in with a new JDN chain Wrong chain drawn in Identify chain and replace with JDN chain if necessary Defective gearbox bearing Have product repaired LIFTING AND LOWERING SPEED DECLINES OR ENGINE STOPS...

Page 63: ...ith nominal load 4 m3 min 142 cfm Air consumption at lowering with nominal load 5 5 m3 min 195 cfm Hose connection G 3 4 Hose dimension inside 19 mm 3 4 inch Motor output lifting motor 3 5 kW Lifting...

Page 64: ...DIMENSIONS B Dimensions mm inch A 898 35 4 B 598 23 5 C 382 15 0 D 692 27 2 E1 53 2 1 E2 53 2 1 F 199 7 8 G 308 12 1 Page 64 of 64 Doc No VA049318 20 OM EN 0319 64 6...

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J. D. NEUHAUS PROFI 16 Ti, Operating And Assembly Instruction Manual

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