ITW 4016874 Installation And Operating Instructions Manual Download

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IQ POWER MPS POWER SUPPLY

5201279 Rev A

IQ Power

Static Neutralizing System

MPS Power Supply

INSTALLATION AND OPERATING INSTRUCTIONS

Summary of Contents for 4016874

Page 1: ...IQ POWER MPS POWER SUPPLY 5201279 Rev A IQ PowerTM Static Neutralizing System MPS Power Supply INSTALLATION AND OPERATING INSTRUCTIONS ...

Page 2: ...ting the Power Supply 13 Electrical Connections 13 Power Supply Number Address Device Number 16 Set Up with IQ Power Control Station 16 5 OPERATION 19 Power Supply Indicators 19 Power Supply Operators 19 System Start up 19 Static Bar Operation 20 System Operation with IQ Power Control Station 20 6 MAINTENANCE 21 Cleaning the Static Bar 21 7 TROUBLESHOOTING 23 8 PARTS AND ACCESSORIES 24 9 WARRANTY ...

Page 3: ... or operating equipment 2 Only qualified service personnel are to perform installation and repairs 3 All equipment must be properly grounded including the machine frame to which the equipment is mounted 4 Turn off or disconnect input power to power supply before connecting or disconnecting static neutralizing bars to the high voltage power supply 5 Do not operate system in close proximity to flamm...

Page 4: ...is safety feature does not compromise the IQ Power system s ability to neutralize static charges The emitter pins are made of tungsten to extend the longevity and sharpness of the points providing optimal performance of the static bar The IQ Power MPS may be powered independently with an AC adapter or as part of an IQ Power system from the Control Station When part of an IQ Power system a pre term...

Page 5: ...xtend operating life of emitter points Continuous mounting slot on static bar and mounting brackets for easy and flexible installation Indicators on power supply display status of neutralizing system and detection of system faults Connection available on power supply for remote sensing alarm status and standby control of power supply Optional control station that provides power and a communication...

Page 6: ...th 300 3960 mm 11 8 156 Profile Dimensions 34W x 19H mm 1 34 W x 0 75 H Weight 0 6 g mm 0 5 oz in OperatingTemp 80 C 176 F max Humidity 70 RH max no dewing permissible Enclosure Glass fiber reinforced Polycarbonate HV Cable Length 3m 10 standard Emitter Material Tungsten Emitter Spacing 30 mm 1 18 Operating Distance 50 230 mm 2 9 Installation Hardware Plastic mounting brackets metal perforated str...

Page 7: ...5 IQ POWER MPS POWER SUPPLY 5201279 Rev A 4 INSTALLATION Figure 1 IQ Power LP Static Bar Installation Figure 2 IQ Power LP Static Bar Bracket ...

Page 8: ...6 IQ POWER MPS POWER SUPPLY 5201279 Rev A Figure 3 IQ Power LP HighVoltage Connector Figure 4 IQ Power MPS Dimensions ...

Page 9: ...7 IQ POWER MPS POWER SUPPLY 5201279 Rev A Figure 5 IQ Power MPS Connections Bar and Power Supply ...

Page 10: ...8 IQ POWER MPS POWER SUPPLY 5201279 Rev A Figure 6 Typical IQ Power MPS to Control Station Cables ...

Page 11: ...9 IQ POWER MPS POWER SUPPLY 5201279 Rev A Figure 7 IQ Power MPS Connections Control Station to Power Supply ...

Page 12: ...10 IQ POWER MPS POWER SUPPLY 5201279 Rev A Figure 8 IQ Power MPS Connections Control Station to Power Supply and Sensor Bar ...

Page 13: ...V max Veco emitter to collector voltage 6V max Ic collector current 100 mA max Figure 9 IQ Power MPS 5 PositionTerminal Block Initial Considerations Installation starts with mounting of the static neutralizing bar Static bars are typically installed just ahead of where problems due to static are occurring The power supply is installed in a convenient location within reach of the static bar high vo...

Page 14: ...tween the static bar and web should have approximately equal height and width There should be NO grounded metal such as an idler roller immediately behind the web on the far side from the static bar The area behind the static bar should be as free as possible from grounded metal See Static Bar Installation diagram The effectiveness of any static bar is determined in part by the distance to and spe...

Page 15: ...ut side of AC adapter The AC adapter is a universal input type that accepts line voltage from 100 to 240 VAC 50 60Hz The AC adapter line voltage connector accepts a line cord with an IEC 320 connector supplied The line cord also provides electrical ground to the AC adapter Check electrical ground integrity in the line voltage receptacle used for the AC adapter This ground must not be defeated B Co...

Page 16: ...re the user does not want to use the AC adapter but wants to supply 24 VDC power to the IQ Power MPS user supplied 24 VDC power may be applied via the 5 position terminal block The 5 position connector uses a Phoenix 1803604 terminal block The terminal block accepts 16 26 AWG solid or stranded wire with a strip length of 7mm To install wires into the connector push the stripped wire fully into the...

Page 17: ...n during normal operation or when the unit is in standby mode The opto isolated transistor is non conducting in the event of a fault input power outage or shut down of the MPS power supply Standby Input The terminal block provides an input to place the MPS power supply in Standby Mode HV off The input accepts a range of 5 to 24 VDC When voltage is not applied the MPS power supply is in Run Mode Se...

Page 18: ...gh the Control Station user interface device page It may be necessary to tap on a tab and or the Page arrow to locate the Device Address The device address will be found listed as MPS Address Tapping the pencil icon next to the address will open a prompt for a password The default password for set up is PASSWORD Tapping the desired number changes the device address for the device Set Up with IQ Po...

Page 19: ...material to be neutralized exhibited extreme and consistent charging of one polarity Bar HV Allows turning the HV power supplies on off standby mode Ion Output The ionization level in percent where Bar Calibration 100 Balance A ratio of input power supplied to the high voltage power supplies that is related to ion balance In Fixed Auto Tune and CLFB modes this is a display only and non editable Th...

Page 20: ...er address device number assigned to the MPS The address may be edited but duplicate address numbers are not permitted The exception to this rule is static sensor bars If a static sensor bar is given the same address number as an MPS its data will appear as a tab under the MPS and it will automatically become paired with that MPS for CLFB operation Device Version The firmware revision in the devic...

Page 21: ...2 connector from the Control Station In this case the MPS will energize as soon as the Control Station is turned on System Start up A Apply line voltage to the AC adapter or switch on the Control Station B Move the power supply Power switch to the On 1 position not necessary if using Control Station C The power supply indicators will briefly self test during which all will light D After the self t...

Page 22: ...ored in non volatile memory in the MPS and is used on subsequent power ups Static Bar Operation A Operation normally requires only occasional checking of the system indicators on the power supply B Anticipated changes in the system indicators include a reduction of output over time This may occur over several weeks and ultimately cause the Clean Bar icon to display on the Control Station Regular m...

Page 23: ...es should be used to keep the ionization emitter points of the static bar clean Periodic use of the brush will prevent deposits from accumulating on the points The emitter points must remain sharp for optimum operation NOTE Do not scrape points with any hard or sharp object that may damage points A Turn off power supply B Remove dirt particles deposited on the static bar with a dry stiff nylon bri...

Page 24: ...22 IQ POWER MPS POWER SUPPLY 5201279 Rev A WARNING Fire Hazard Do not turn on power supply with any trace of alcohol or mineral spirits on the equipment Allow all alcohol or mineral spirits to evaporate ...

Page 25: ...necessary Blown device fuse in Control Station Reconnect MPS to different DEV connector on Control Station Power indicator green is flashing MPS is in standby mode Return MPS to run mode see Electrical Connections Standby Input Fault indicator red is illuminated Static bar mounted too close to grounded metal Separate static bar from grounded metal Damage to high voltage connector Replace high volt...

Page 26: ...ower MPS 4110732 Line Cord North American Japan 120 100 VAC 4106272 Line Cord North American 230 VAC 4106274 Line Cord Continental Europe 230 VAC 4106273 Line Cord United Kingdom 230 VAC 4107957 5 Position Connector IQ Power MPS 5051926 M12 to M12 Cables for connecting MPS to Control Station straight connectors at both ends 5 meter 16 4 foot 10 meter 32 8 foot 20 meter 65 6 foot 30 meter 98 4 foot...

Page 27: ... 822 6401 for a Return Authorization Number This number must accompany all returned items This warranty does not apply when the equipment has been tampered with misused improperly installed altered has received damage through abuse carelessness accident connected to improper line voltage or has been serviced by anyone other than an authorized factory representative The warranty does not apply when...

Page 28: ...26 IQ POWER MPS POWER SUPPLY 5201279 Rev A Simco Ion 2257 North Penn Road Hatfield PA 19440 215 822 6401 800 203 3419 www simco ion com customerservice simco ion com 2017 Simco Ion Printed in the U S A ...

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