International Harvester Company TD-24 Operator'S Manual Download

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Summary of Contents for TD-24

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Page 3: ...ections Checking Mechanical Problems Lubrication Lubricating Oil Filters Hydraulic System Air Cleaner Gasoline Strainer Starting Carburetor Cool ing System Engine Clutch Valve Clearance Adjustment Bra...

Page 4: ...t Tractor Serial No TDE _ On plate at upper left corner of dash Tractor Ser iaI Number given here or require the services of a trained mechanic we urge you to use the extensive facilities offered by t...

Page 5: ...3 lo o o e 0 L co r I 0 1Cn0 m Q r m Q co U lo Q r co L Q UQ s m II e Q E C CO 0_ m L Q co r Q 0 L 1Cn m r 1 0 Q r CO C r CCII tV Q ern 0 L C U CO L I __ __ r...

Page 6: ...III III Il III III III d J III 0 d Il d 0 III O en E 3 III en Il 0 S l CI J 0 o d 9 Il Il III 0 a 8 I 0 J I CI l 0 Q CI I Q N C 0 I C J Q Q I I C Q C 0 Q e 0 J I CI Q J C I Q...

Page 7: ...U 1 Q 1 O c 4 9 d d CIl 1 c P l 1 0 1 l 0 0 9 0 1 E u 0 1 S Q 1 0 1 U 0 1 Q 1 1 S 0 0 1 0 1 1 l c 1 1 0 c 0 U 0 1 1 Q 1 c e 6iJ 1 d P l 0 d 0 U 5 0 1 0 I 5 0 0 0 CI C I c Cl t c 0 I I c CI CI I I c CI...

Page 8: ...J Q c 0 U Q VI I VI VI 0 o c t VI VI c JQ c 0 0 e 0 o til 0 U c 0 Ol c J 0 I 6...

Page 9: ...e 2 4 m pvh 2nd high range 3 1 mvp h 3rd low range 4 0 m p h 3rd high range 5 1 m p h 4th low range 6 0 rnvp h 4th high range 7 7 m p h 1st low range 1st high range 2nd low range 2nd high range 3rd lo...

Page 10: ...00 F End coiling point maximum 7250 F ulphur by weight 0 5 maximum etane number 40 minimum i pper strip corrosion 3 hr at 2120 F iIo r 3 NPA maximum When No 2 D fuel conforming to the above specificat...

Page 11: ...t heavy duty in dependent transmissions which can be shifted instantly on the go under full engine power The planet power drive consists of a drive bevel gear bolted to a center hub and on each side a...

Page 12: ...t holds them in position against full load track pull when the tr actor travels in reverse Sprocket drive gears are mounted on sleeves independent of the track frame pivot shaft Shock loads on the tra...

Page 13: ...6 Spark plug wrench 31 32 inch 7 Socket wrench T handle extension 5 1 2 inch 8 Socket wrench T handle 9 Hex socket wrench 1 1 8 inch 10 Hex socket wrench 1 inch 11 Hex socket wrench 7 8 inch 12 Hex s...

Page 14: ...warms up push the choke all the way in Enginespeed control lever Compression releaserod Forwardand reverse gearshiftlever Ignitionand light switch Engineclutch lever Starter button Primer Button H Us...

Page 15: ...lever which engages a pawl and ratchet To un lock push down on the pedal and release the lock Hydraulic Controls The two hydraulic control levers apply the brake discs of the planet power drive mechan...

Page 16: ...ister pres sure in the white area for normal operation The indicator will not register pressure when the engine clutch is disengaged When the engine is first started the indicator hand will move into...

Page 17: ...kcase air cleaner and fuel injec tion pump is for preservative purposes only and is not suitable for use in regular serv ice The original oil should be dra iried from the crankcase air cIeaner and fue...

Page 18: ...onnected to starting motor and solenoid aged or cracked in shipment Check the spark plug cable s to make sure they are securely connected in the distributor cap and at each spark plug 3 Check to see t...

Page 19: ...see that the diesel fuel shut off valve is open 2 Check to see that the gasoline shut off valve is open Ll lus t 6 3 Check to see that there is an ade quate supply of fuel in the fuel tanks Fuel tanks...

Page 20: ...efore operating the tractor 6 After the engine starts check the pressure indicator to see that it is Filler cap vent holes Illust 17 Air vent holes in diesel fuel filler cap and tank neck registering...

Page 21: ...which directs the air from the air cleaner through the carburetor With the compression release rod and the engine speed control lever in the starting positions the engine is ready to be started on gas...

Page 22: ...e all the way in until the exhaust becomes clear This will clean the spark plugs for the next starting 2 Allow the engine to operate on gas oline for about 1 minute 2 or 3 minutes in cold weather befo...

Page 23: ...ol lever in the desired position pulled upward to advance the engine speed Set the Forward and Reverse Gearshift Lever Move the forward and reverse gearshift lever to the left of the operator to the d...

Page 24: ...f the engine labors under the selected IIlust 25 Hydraul ic control levers in low range position speed with the engine speed control lever in full load position and with hydraulic control levers in hi...

Page 25: ...into the low range position To make a gradual left turn with the levers in Illust 27 Making gradual left turn low range push the right hand lever into high range IZZust 27 To make gradual right turns...

Page 26: ...pedal Locking Both Tracks When both hydraulic control levers are Illust 29 Engaging the foot brake lock pulled simultaneously all the way back Ll lus t 30 the braking action locks both tracks this is...

Page 27: ...y is experienced in starting remove the spark plugs and wipe them off to remove any condensation Then check the gap of the spark plugs which sh uld be 0 035 to 0 040 inch Cooling System o 1 When the t...

Page 28: ...k them free with the power of the engine Start the tractor slowly and if the tracks do not loosen easily pry them loose If neces sary use a blow torch being careful about fire hazards To prevent the t...

Page 29: ...iator and connections Inspect for leaks and loose connections if antifreeze is used check its value Radiator fins Clean spaces pa e 57 Engine clutch compartment drain plug in flywheel housing if used...

Page 30: ...ngine valves Check for clearance pa e 60 Engine clutch lever Check for over center engagement p e 59 Engine clutch pedal Check for free movement pa e 93 Brake pedal Check fo free movement pa e 61 Lubr...

Page 31: ...ed 3 Strainer screen clogged 4 Water in the gasoline 5 No gasoline at carburetor B Batteries low in charge and do not crank engine fast enough C Ignition system faulty 1 Ignition circuit broken 2 Spar...

Page 32: ...IRING Gasoline Cycle A Water in the gasoline B Air leaks around intake manifold C Firing order incorrect D Distributor not correctly timed to engine E Starting valves not properly seated A Drain gasol...

Page 33: ...tuck Rerno ve injecti ln pump C Injecti ln pump plunger and bushing wor n C D Surging at any idle spe d E Injecti ln nozal es faulty A L lW lil level B Oil pressure indfcato r lr line defective C Main...

Page 34: ...stricted I Intermittent fuel delivery J Lack of engine compression A Remove and clean or replace B Service the air cleaner pa es 51 and 52 C Tighten manifold stud nuts or install new gasket D E Us e g...

Page 35: ...r in an overheated engine or possible cracking of the cylinder head may result 1 Tighten radiator cap 2 Tighten hose connections 3 B Check belt tension and adjust ttoee 57 C Flush out radiator and eng...

Page 36: ...Worn or loose connecting rod bear ings The bearings at fault can be found by short circuiting spark plugs on gasoline cycle until the noise stops D Incorrect valve clearance E t l Leaky injection noz...

Page 37: ...embly is at fault B A Hydraulic system leaks HYDRAULIC B Hydraulic pump inoperative SYSTEM C Hydraulic housing defective WILL NOT FUNCTION D Brake pistons defective E Oil pressure too low in hydraulic...

Page 38: ...ack or frame out of line C Brakes not correctly adjusted D Brake disc scored B C Adjust brakes pa es 61 to 63 D A Clean rocks and dirt from track TRACK CHAIN COMES OFF DURING OPERATION A Rocks in trac...

Page 39: ...enerator field grounded _C Check for external ground and correct E Generator field shorted D Voltage control unit defective D Replace E Replace generaior AMMETER SHOWS DISCHARGE WITH ENGINE OPERATING...

Page 40: ...n set takes the oil from the sump and delivers it under pressure to all working parts The purpose of the 2 sets of auxiliary gears is to pump oil from the front and rear of the oil pan to the sump whe...

Page 41: ...mp furnishes pressure lubrication to the trans mission gears and bearings also to the planet power drive Transmission Oil Filters Transmission Oil Pressure Indicator The transmission oil pressure indi...

Page 42: ...ing sulphur content up to 1 0 Most refiners produce and market one or more of these crankcase oils which have additive content considerably above that of the Mn 0 2104 qualified oils These higher ad d...

Page 43: ...Every 240 Hours Change oil in the crankcase after every 240 hours of operation or more frequently under operat ing conditions such as extreme dust condi tions low engine temperatures intermittent loa...

Page 44: ...I B i Z III I B cit lao 0 v Z J 0 lao J U II 1 v 0 s v 1 c l l Q Q IT 0 S co CI c E Zz O E 0 CI 0 c z 0_ iii 2 c o c tl I O i 3 u I u c c O J d 5 D Q ll ll u c 6 c u c 1 j 5 I 1 0 c 2 1 D 1 8 6 i 0 0...

Page 45: ...O TZ rHi a 0 0 0 g _i Q iH f il i n o r Et z f OIL e 7 C c 0 7 II l C II P P n r i p II II I t NVN LNIVW AI LN A lId o o n r vo to...

Page 46: ...tion Point Illustratlons Item 5 Front idler Item I Power Take Off coupl ing if used Item 6 Track rollers Item 2 Water pump Item 7 Distributor Item 3 Engine support Item 8 Air cleaner Item Fuel injecti...

Page 47: ...t bearing Item 15 levers Item 16 Transmission and planet power drive housing level plug Item 12 Transmission and planet power drive oiI fiIters Item 17 Tran mission and planet power drive housing fill...

Page 48: ...19 Sprocket drive drain plug Item 23 Generator drive __ Item 2q Generator Item 20 Sprocket drive fill and level plug Item 25 Hvdrau lic oiI fiIter pressure 1ine Ite 21 Track frame diagonal braces Item...

Page 49: ...rings Item 27 Crankcase oil filler Item 28 Crankcase oil level gauge Item 33 Item 29 Drain plug of engine oil filters base Item 3q Clutch shaft bearing Item 30 Drain plugs of engine oil f iIter cases...

Page 50: ...m o Clutch universal joint Item 36 Hydraulic drain plug Item I Brake operating rod guide Item 37 Brake pedal shaft Item 38 Track frame pivot bearing Item 2 Hydraul ic level and bleeder Dlug Item 39 Tr...

Page 51: ...e filter e ent 3 Perforations to provide inlet for flIt ra tion process 11 Filtered oil out e S Filtered oil return the tops This prevents dirt from entering the filter cases while changing the elemen...

Page 52: ...raulic system remove the plug from the hydraulic vent tank located on top of the fuel tank Remove the driver s seat Then remove the hydraulic system level and bleeder plug located on top of the accumu...

Page 53: ...s through a series of oil bathed screens and the fine dust is removed As the oil from the screens works back down it car ries the dirt with it and the dirt settles in the oil cup Clean and Refill Oil...

Page 54: ...in diesel fuel dry clean ing solvent or kerosene Be sure to clean out the air intake pipe also thoroughly clean out the inside of the main body After all the parts have been thoroughly cleaned instal...

Page 55: ...seat shutting off the flow of gasoline to the fuel bowl when the en gine is changed over to diesel _ Periodically check the screws which se cure the fuel bowl to the carburetor body and see that the...

Page 56: ...ne speed arid turn out to decrease the engine speed When the engine idles at the desired speed lock the idle throttle stop screw in position with the lock screw Removing the Carburetor 1 Close the gas...

Page 57: ...oss of water through the overflow pipe The system is designed to open the valve at the overflow pipe at approximately 4 lb pressure The system must have all connections tight at all times The radiator...

Page 58: ...our cold water into the radia tor if the engine is very hot ur Iess condi tions make it absolutely necessary under such conditions let the engine idle while slowly pouring the water into the radiator...

Page 59: ...g nuts 4 2 Move the idler bracket away from the engine to increase the belt tension or push it toward the engine to decrease the tension Illust 1I 8 Checking tension of fan belts 3 When the belt tensi...

Page 60: ...thermostat They can be tested for operation by putting them in a pan of water Heat the water and use a thermometer to check if the thermostats open at the correct temperature and close when the water...

Page 61: ...g ring is turned clockwise making it unnecessary to Illust 52 Engine clutch adjustment force lock plate out of position before tighten ing clutch Back off adjusting ring one notch at a time until 60 t...

Page 62: ...pointer as seen through the opening in the flywheel housing Both valves are now closed on the compres sion stroke of No 1 cylinder 111ust 5 Showing C mark on the flywheel 6 Check the clearance 01 the...

Page 63: ...2 inch square drive end through the plug openings turn both pivot brake adjusting screws clock wise until they are snugly tightened Dimen sions A and B Ll lus t 56 from the face of the adjusting scre...

Page 64: ...st be loosened before plugs can be remov ed These plugs are located just below and toward the rear of the tractor from the pivot brake adjusting screw plugs and are acces sible through opeatngs in the...

Page 65: ...e screw to its original position and make the same test adjustment on the othe r side of the tractor ITneither of these low range adjustments gives improvement be sure I _ the low range adjustments on...

Page 66: ...MAINTENANCE t 1 t 1 1 t 1 64 CD a a I CD 117 CD 0 CD U I _ c o c IS to a Ln E 1 a CDc 1 10 U CD CD CDC CD 001 c 01 1 c a IIIIC U c III 1S i s U v I...

Page 67: ...ced by the plungers through the distributor valves and fuel lines to the injection nozzles and into the combustion chambers of the engine 4 Excess and by passed fuel from the fuel injection pump is re...

Page 68: ...e fuel system The final filter element will last indefinitely if proper service is given to the auxiliary filter and water trap When TO Replace Filter Elements 1 When the fuel pressure indicator lo ca...

Page 69: ...hly with diesel fuel or kerosene 7 Inspect the inside of the case studs carefully If dirt is found on the inside of the studs disconnect the outlet pipes under neath the base and flush out the inside...

Page 70: ...ting oil in the sump of the injection pump If either the valve or the tappet is stuck in the open position removal of the valve cap will show the end of the valve extending beyond the threaded end of...

Page 71: ...whole fuel system After servicing the other parts of the sys tem without overcoming the trouble it may be necessary to replace the injection pump or refer to your International Industrial Power distri...

Page 72: ...t top dead center of the compression stroke This position can be determined by remov ing the No 1 spark plug arid placing your thumb over the opening and cranking the engine slowly until an outward pr...

Page 73: ...at the desired position then tighten the cap screws To advance the time of fuel injection turn the gear hub clockwise To retard the injection turn the hub counterclockwise The correct adjustment is o...

Page 74: ...ross the distributor contact points The function of the condenser is to cut off the flow of cur rent when the points are opening Lubricating the Distributor After every 120 hours of operation turn the...

Page 75: ...ustment of contact points can be made with the distributor rnourited on the engine as follows 1 Disconnect the coil to distributor cable at the coil end Pull the compression release rod out to the gas...

Page 76: ...mb over the opening and cranking the engine until an outward pressure is felt Continue cranking the engine slowly until the DC mark on the flywheel is in line with the pointer as seen through the open...

Page 77: ...p in the engine so that the distributor drive slots are approximately parallel with the crankshaft and with the offset toward the engine Assemble the distributor on the en gine and retime the distribu...

Page 78: ...last with the No 4 cable Be sure the cable terminals are pushed all the way into the distributor cap sockets and that they make good contact otherwise a green coating will form in the hole The igniti...

Page 79: ...minals on the soIenoid and ata r ti ng motor Do not reconnect these cables un til all electrical work has been completed This will prevent shorting and causing damage to any of the electrical units Vo...

Page 80: ...voltage and current regulator NOTE Do not operate the generator un il the battery charging circuit is connected he generator will burn out if operated with ny wires of the charging circuit disconnec t...

Page 81: ...h the starting motor operating hold a piece of No 00 sandpaper against the commutator with a wood stick to clean off dirt and dis coloration NEVER USE EMERY OR CAR BORUNDUMCLOTH Blow all dust from the...

Page 82: ...MAINTENANCE l t c I a cu bJ c _ E cq li s u U E lIS ICft lIS C ICft C GO c 14 J Q 0 80...

Page 83: ...block to ignition terminal on ignition and light switch natural with red tracer 13 Junction block to head light terminal on ignition and light switch black 14 Junction block to rear light terminal on...

Page 84: ...Discharged Specific gravity reading of at least 1 250 at 800 F or corrected to 800 F should be maintained see par 7 following If the spe cific gravity falls below this figure the gen erator charging r...

Page 85: ...ison indicates the reduction in cranking power of a fully charged battery when the ternpe ra tur e of the electrolyte drops from 800 F to 320 F and to 0 OF 800 F 100 10 6510 00 F 4010 10 COMPARISON OF...

Page 86: ...e straightedge and the top of the track shoe lug nearest to the midway point between the 2 track idlers This clearance should be 3 4 to I inch If clearance is more or less than this track tension shou...

Page 87: ...reviously mentioned and place the new track instead of a plank flush against the rear of the old track when the track is flat on the ground Installing Track Chain When installing the track chain place...

Page 88: ...e speed control lever slightly advanced Open the vent on the final fuel filter when oil appears close the vent 5 Switch to the diesel cycle and oper ate for 10 minutes as follows a Operate for 5 minut...

Page 89: ...n Spray about 1 ounce SAE 50 lubricating oil through the spark plug opening in each cylinder using an air gun attached to an eu can Replace the spark plugs and push the compression release rod in to t...

Page 90: ...specified in the LUBRI CATION GUIDE 6 Drain the oil from the fuel injection pump and refill to the proper level with lubricating oil as specified in the LUBRI CATION GUIDE 7 Before starting the engin...

Page 91: ...re it is metered and forced through the fuel lines to the injection nozzles and into the combustion chambers of the engine 1 Screen Q Gasket c Glass bowl U _ 111ust 87 Fuel strainer and water trap Pro...

Page 92: ...semhled 4 Unscrew the case stud and lift the filter case and stud from the filter base 5 Remove the old element 6 Place the new filter element in the base The end with the large pilot must be down Ins...

Page 93: ...K SHOE ATTACHMENTS TYPE OF SHOE ATTACHMENT SHOE SHOES SHOE WIDTH NUMBER NUMBER REQUIRED 18 inch 259 286 R91 254 013 Rl 78 18 inch 259 289 R91 254 013 Rl 84 20 inch 259 290 R91 251 746 Rl 78 REGULAR 20...

Page 94: ...vice 261 386 R1 42 in ice and snow Non ove r lapping edge and cut out hole prevent snow from packing in track chain STREET 261388R91 Half Set For standard or extended track frames 261389R91 Full set 2...

Page 95: ...way back The pedal should have about 2 1 4 inches of free move ment 2 The clutch should be adjusted when there is a noticeable clutch slippage under a load or when the free movement of the clutch peda...

Page 96: ...It will protect the transmission and clutch area from damage against sturn logs large boulders and other obstruction s _ IIIust 98 Checking clearance of pressure plate 2 With a feeler gauge see if th...

Page 97: ...p expense but also saves labor cost and increases output AIR PIPE EXTENSION The regular air intake cap is located I high enough above the ground to take care of most conditions but in some localities...

Page 98: ...perating under conditions where stumps logs large boulders or other ob structions are a constant threat it is ad visable to equip the tractor with 1 of these attachments II lust 104 Crankcase guard an...

Page 99: ...arting or set in any intermediate position To assist in quickly warming up a cold engine 1 Close the shutter completely 2 When the heat indicator begins to show HOT open the shutter just enough to mai...

Page 100: ...SHEET EXTENSION 111ust 109 Engine side sheet extension The engine side sheet extension will pro tect the engine from dirt dust or any debris which may accumulate from the tracks 111ust 110 Service me...

Page 101: ...ment enables the erator to read the meter without any i ELECTRIC L ATTACHMENT Two head lamps 2 dash lamps 1 rear lamp Rear lamp unted on right or left side LAMP GUARDS Lamp guards are available for pr...

Page 102: ...26 12 to 14 55 to 58 17 66 67 8 64 to 71 72 77 to 83 82 83 72 78 75 76 79 80 58 59 34 66 67 50 51 49 50 67 to 71 53 13 21 78 26 13 22 50 51 I Inje ction pump Inspection before starting Inspections pe...

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International Harvester Company TD-24, Operator'S Manual

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