Interchange 64415 Operator'S Manual Download

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Operator’s Manual

NOte:

Please read and fully understand the instructions in this

manual before operating the pneumatic power tool.

Carefully read through

this

OPERATOR’S MANUAL to ensure efficient, safe operation. It is recommended that

the

MANUAL be kept readily available as an important reference when using this tool.

Ask for

Genuine

INTERCHANGE

GSW16 Wide Crown Staples

Ask for

Genuine

INTERCHANGE

BCS Wide Crown Staples

Wide Crown Stapler

Model No. SGSW5016

Item No. 64415

Drives 16 Gauge

15/16" Crown Staples

(5/8" to 2" / 16 to 50mm)

Model No. SBCS5016

Item No. 64419

Drives 16 Gauge

1" Crown Staples

(5/8" to 2" / 16 to 50mm)

Summary of Contents for 64415

Page 1: ...ation It is recommended that the MANUAL be kept readily available as an important reference when using this tool Ask for Genuine INTERCHANGE GSW16 Wide Crown Staples Ask for Genuine INTERCHANGE BCS Wide Crown Staples Wide Crown Stapler Model No SGSW5016 Item No 64415 Drives 16 Gauge 15 16 Crown Staples 5 8 to 2 16 to 50mm Model No SBCS5016 Item No 64419 Drives 16 Gauge 1 Crown Staples 5 8 to 2 16 ...

Page 2: ...ccessories 5 Safety Information Safety Instructions 6 9 Employer s Responsibilities 9 Operating the Stapler Staple Loading 10 Methods of Operation 10 Adjusting the Stapling Depth 11 Operation in Cold or Hot Weather 11 Air Supply Operating Pressure Lubrication Connections 12 13 Testing the Stapler 14 Maintenance and Inspection 15 Troubleshooting 16 Parts Drawing Schematics Parts List Parts Kits Par...

Page 3: ...ERIOUS INJURY Most accidents that result from the operation and maintenance of staplers are caused by the failure to observe basic safety rules or precautions An accident can often be avoided by recognizing a potentially hazardous situation before it occurs and by observing appropriate safety procedures Basic safety precautions are outlined in the SAFETY section of this Manual and in the sections ...

Page 4: ...16 16 Ga Wide Crown Stapler Tool Dimensions Length x Height x Width 14 1 4 x 10 x 3 360mm x 254mm x 76mm Weight 5 06 lbs 2 30 kgs Aluminum Body Magazine Capacity 150 Staples Staple Shank Diameter 16 Gauge 063 x 055 1 60 x 1 40mm Staple Crown 1 25 4mm Staple Length 5 8 to 2 16 to 50mm Recommended Operating Pressure 70 to 120 psi 5 to 8 5 kgs Applications Wire lathing Staple Specifications FASTENERS...

Page 5: ... No 64419 5 Interchange Brands Operator s Manual Crown Width 1 25 4mm Leg Length 5 8 to 2 16mm to 50mm Shank Diameter 063 x 055 1 60 x 1 40mm Parts Identification Crown Width 15 16 23 8mm Leg Length 5 8 to 2 16mm to 50mm Shank Diameter 063 x 055 1 60 x 1 40mm Dimensions of Staples 16 Gauge Wide Crown Staples SBCS5016 SGSW5016 ...

Page 6: ...to protect your ears from loud noise Wear head protection to protect your head from flying objects 3 KEEP FACE HANDS AND FEET AWAY FROM FIRING HEAD AT ALL TIMES Never place your face hands or feet near the firing head 4 KEEP FINGER AWAY FROM TRIGGER WHEN NOT DRIVING FASTENERS TO AVOID ACCIDENTAL FIRING Always carry the stapler by the handle only Never carry the stapler with your finger on trigger ...

Page 7: ...ss the safety push lever is operating properly otherwise the stapler could drive a fastener unexpectedly Do not tamper with or remove the safety push lever otherwise the safety push lever becomes inoperable 16 CHOICE OF TRIGGER METHOD IS IMPORTANT Read and understand section titled Methods of Operation 17 DO NOT USE OXYGEN COMBUSTIBLE OR OTHER BOTTLED GASES EXPLOSION MAY OCCUR Never use oxygen com...

Page 8: ...ely to split and the fastener could fly free and hit someone 27 NEVER DRIVE FASTENERS FROM BOTH SIDES OF A WALL AT THE SAME TIME The fasteners could be driven into and through the wall and hit a person on the opposite side 28 DO NOT DRIVE FASTENERS ON THE TOP OF OTHER FASTENERS Driving fasteners on the top of other fasteners may cause deflection of fasteners which could cause injury 29 WHEN USING ...

Page 9: ...anty and can lead to tool malfunction and resulting injuries Only authorized service personnel should repair the stapler 36 NEVER MODIFY OR ALTER A STAPLER Doing so may cause it to malfunction and personal injuries may result The warranty is no longer valid when a tool is modified or altered 37 STORE STAPLER PROPERLY When not in use the stapler should be stored in a dry place Keep out of reach of ...

Page 10: ...r depressed This could result in accidental firing of the tool STAPLE LOADING Keep stapler pointed downward Pull the staple feeder backward until it latches Place the staple strip onto the rail of the magazine Make sure that the staple strip slides freely on the magazine Do not load with safety or trigger depressed Release the feeder from the latch and gently allow it to move forward The stapler i...

Page 11: ...ot Weather Keep tool out of direct sunlight as excessive heat can deteriorate bumpers o rings and other rubber parts resulting in increased maintenance OPERATING THE TOOL DRIVING DEPTH ADJUSTMENT Depth drive adjustment allows user to drive staples to the precise level on the surface WARNING Always disconnect air supply before changing the adjustment dial ADJUSTING THE DEPTH With air pressure set d...

Page 12: ...d operating pressure is 70 to 120 psi 5 to 8 5 kgs Maximum permissible operating pressure is 120 psi Select the operating pressure within this range for the best fastener performance The fastener length and thickness and the hardness of the wood are factors in determining what the pressure should be set at Do not exceed recommended operating pressure Moisture or oil in the air compressor may accel...

Page 13: ...d in compressed air Keep the filter clean by maintaining tool regularly Drain daily Regulator The regulator controls the operating pressure for safe operation of the tool Inspect the regulator before operation to be sure it operates properly Use a regulator with a pressure range of 0 110 psi Lubricator The lubricator supplies an oil mist to the tool Inspect the lubricator before operation to be su...

Page 14: ...ST MOVE SMOOTHLY 2 Adjust the air pressure to 70 psi Connect the air hose Do not load any staples in the stapler THE STAPLER MUST NOT LEAK AIR Hold the stapler downward and pull the trigger THE STAPLER MUST NOT LEAK AIR 3 Remove the finger from the trigger and press the safety push lever against the wood THE STAPLER MUST NOT OPERATE 4 Without touching the trigger depress the safety push lever agai...

Page 15: ...he lock lever and open blade guide 4 Remove the jammed staple with a slotted head screwdriver 5 Close blade guide and latch 6 In case of frequent jams contact an authorized service center A qualified person should perform repairs and maintenance Periodic maintenance to be performed Drain air line filter daily Keep lubricator filled Clean filter element then blow air through filter in direction opp...

Page 16: ...gger Problem Fasteners jam in tool Solution Check for correct fastener Check proper air pressure Check magazine and feeder operation Replace piston driver assembly Problem Intermittent feed Solution Use recommended fasteners Clean and lubricate Replace magazine spring Replace piston o ring Problem Drives too deep Solution Adjust depth of drive setting if applicable Reduce air pressure 120 psi Prob...

Page 17: ...ays follow the tool manufacturer s safety and maintenance instructions Always wear safety glasses with side shields when operating or servicing tools Always disconnect the air supply from the tool and empty the magazine when servicing tools NOTICE The parts listed in this manual are for service assembly and for reference Changes to the tool and drawing may be made without notification Most parts o...

Page 18: ...CS for SGSW5016 Parts Drawing Schematics Parts List Parts Kits 1 3 5 6 7 10 11 12 13 14 15 16 17 18 14 19 20 22 9 8 SGSW5016 2 4 14 21 23 27 34 35 36 38 39 40 26 3 30 31 32 33 29 42 44 55 53 52 51 49 50 70 69 75 85 84 77 45 46 47 48 61 57 58 59 62 81 82 81 80 79 78 65 63 56 64 76 70 75 74 71 54 73 42 47 77 53 37 28 41 43 72 60 25 24 67 68 66 83 86 14 02 28 P3 P2 P1 SGSW5016 Parts Drawing 03 04 14 ...

Page 19: ... 511640 O RING 56X2 4 63 621440 SPRING 19 110570 CYLINDER RING 64 324040 STRAIGHT PIN 20 511630 O RING 47X2 4 65 420160 PIN CAP B 21 323990 WASHER 66 324300 NUT 22 410910 BUMPER 67 310880 COVER A 23 110580 BODY 68 640460 ROLL PIN 2X40 24 410140 HANDLE GRIP 69 211180 NOSE COVER A 25 520370 END CAP SEAL 70 610060 BOLT M5X10 26 110590 END CAP 71 211190 NOSE COVER B 27 511620 O RING 44X2 45 72 640430 ...

Page 20: ...taples 5 8 to 2 16 to 50mm Model No SGSW5016 Item No 64415 Model No SBCS5016 Item No 64419 20 Interchange Brands Operator s Manual Parts DRAWING SCHEMATICS for SBCS5016 Parts Drawing Schematics Parts List Parts Kits SBCS5016 Parts Drawing 10 31 14 ...

Page 21: ...6X2 4 63 621440 STRAIGHT PIN CAP B SPRING 19 110570 CYLINDER RING 64 324720 STRAIGHT PIN B 20 511630 O RING 47X2 4 65 420160 PIN CAP B 21 324700 WASHER 66 324300 NUT 22 410910 BUMPER 67 310880 COVER A 23 110580 BODY 68 640460 ROLL PIN 2X40 24 410140 HANDLE GRIP 69 211180 NOSE COVER A 25 520370 END CAP SEAL 70 610060 BOLT M5X10 26 110590 END CAP 71 211190 NOSE COVER B 27 511620 O RING 44X2 45 72 64...

Page 22: ...16 Ga Wide Crown Staplers Drives Wide Crown Staples 5 8 to 2 16 to 50mm Model No SGSW5016 Item No 64415 Model No SBCS5016 Item No 64419 22 Interchange Brands Operator s Manual ...

Page 23: ...16 Ga Wide Crown Staplers Drives Wide Crown Staples 5 8 to 2 16 to 50mm Model No SGSW5016 Item No 64415 Model No SBCS5016 Item No 64419 23 Interchange Brands Operator s Manual ...

Page 24: ...ty 4 Labor charges maintenance or loss damage and repairs resulting from improper operation are not covered by this warranty This warranty will be honored only if 1 Clean dry regulated compressed air has been used at air pressure not exceeding the maximum indicated on the tool casting 2 No evidence of abuse abnormal conditions accident neglect misuse or improper modifications or storage of the pro...

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