Integra French Fry SARATOGA Instruction Manual Download

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French Fry

Saratoga Vending Machine

Instruction Manual

Integra d.o.o.

Trg kralja Tomislava 4

42000 Varaždin

Croatia

Summary of Contents for French Fry SARATOGA

Page 1: ...French Fry Saratoga Vending Machine Instruction Manual Copyright 12 18 Integra d o o Trg kralja Tomislava 4 42000 Vara din Croatia...

Page 2: ...OUTINE SERVICE AND SANITATION 23 GENERAL 24 ELECTRONICS ELECTRICS AND PNEUMATIC INSTRUCTION MANUAL 31 CONNECTING THE POWER CONTROL BOX IN SARATOGA MACHINE 31 LIST OF CABLES CONECTING THE POWER CONTROL...

Page 3: ...tinue to achieve the level of performance built into this machine it is important that installation and maintenance be performed not to alter the original construction or wiring and that replacement p...

Page 4: ...oor use or outdoor with rain snow protection Please don t install direct to sun Cup Capacity Approximated 100 cups Frozen French fry Capacity Approximate 20 kg 100 potions Sauce capacity 1 sauce 2 5kg...

Page 5: ...achine left door with graphic LED backlight 2 Machine right door with graphic LED backlight 3 Coin return exit 4 Cups delivery lifting door 5 19 touch screen display 6 Coin insert 7 Bill validator 8 A...

Page 6: ...Coin changer 2 Oil tank 9 Bill acceptor 3 Air compressor 10 Cup dispenser 4 Frying unit exit 11 Frying unit 5 Cup transport system 12 Air filter fan 6 Sauce dispenser 13 Refrigeration unit 7 Cup lift...

Page 7: ...French fry storage space 6 Air cylinder Exit plunger 2 Sprocket with chain 7 Weighting platform 3 Dosing screw drive motor 8 Freezer weight scale system 4 Second freezer motor 9 Dosing screw 5 Air cy...

Page 8: ...8 Buffer 2 Small fryer system 9 Light bulb 3 Big fryer system 10 Buffer brush 4 Exit door 11 Small fryer basket lift motor 5 Small fryer 12 Buffer brush motor 6 Buffer scale 13 Big fryer basket lift...

Page 9: ...9 Picture 4 Right side view 1 Central unit door 5 French fry exit assembly 2 Salt dispenser box pneumatic 6 Weight scale system 3 Sauce dispenser 7 Cup dispenser 4 Waste fries box 1 6 5 7 2 3 4...

Page 10: ...mps 2 Small lift counter weight 9 Big lift counter weight 3 Buffer lift pneumatic cylinder 10 Pneumatic block valve 4 Oil filtration system 11 Electronic box 5 Cup doser 12 Big basket position sensors...

Page 11: ...cuit breaker is main power of the machine and security in emergency cases it is connected to user emergency switch Fuse A is used for air compressor and freezer Fuse E is used for display and ecu unit...

Page 12: ...tion and position of the packing material Carefully remove all packing material 4 Instructions for installing a machine wheel is on next page IMPORTANT If you see any damage when you unpack the machin...

Page 13: ...T 1 Move the machine to the desired location 2 Position the machine at least 7 8 inches 20 cm from any wall 3 Use a level tools to level the machine front to back and side to side on a ground surface...

Page 14: ...iting for the system to work After few moments display will start machine program which is explaind in details at last chapter of this manual When system boots machine program select COM6 and press Co...

Page 15: ...owing 200 5 grams and 0 5 grams when weight is removed the scale works fine Picture 8 Freezer and buffer scale calibration 12 Oil fill in 12 1 Remove supply from tank fill it with oil and put supply p...

Page 16: ...hat machine has automatic refill system which means it will check oil level after each frying and refill it if it is needed Also machine has automatic oil filtration which will be explained in later c...

Page 17: ...portions you want machine to have ready in buffer for every hour Price per hour is option where you decide price per portion for every hour Potatoe in buffer maximum age is amount of time after which...

Page 18: ...er supply and than it comes back again machine will start customer mode automatically If this option is not checked service setup will show up Select currency and MDB payment system configuration Mach...

Page 19: ...battery Some of machine settings can be changed and monitored over our web page Each user that owns the machine will have it s own username and password You can access your machine data on http integr...

Page 20: ...e machine while it is not running The battery pack charges while the machine is powered The machine can be unlocked by software while the machine is running using LCD touch screen Unlocking procedure...

Page 21: ...ect type of coin mechanism in the CONFIGURE procedure 6 The coins may be loaded into the tubes using either of the following procedures a High accuracy coin counting method recommended Enter the TEST...

Page 22: ...ect type of coin mechanism in the CONFIGURE procedure 6 The coins may be loaded into the tubes using either of the following procedures a High accuracy coin counting method recommended Enter the TEST...

Page 23: ...uce with new one 3 Close the door LOAD THE SALT INTO THE SALT DISPENSER 1 Open the machine doors 2 Rotate the revolver assembly and remove the salt dispenser tube 3 Fill the salt tube with salt 4 Put...

Page 24: ...s Sanitizing process s generally accepted by the health authority is as follows 1 Immersion for at least one half minute in clean hot water at a temperature not lower than 170 F 77 C 2 2 Immersion for...

Page 25: ...ghly dry and properly installed before restoring power Refer to the Parts Manual for additional service information and replacement parts For factory assistance contact the nearest service representat...

Page 26: ...idate Clean if necessary WEEKLY SANITATION 1 Follow the daily sanitation instructions 2 Inspect the machine for overall cleanliness especially the corners 3 Wash and sanitize the machine food compartm...

Page 27: ...me into contact with food SEMI ANNUAL SANITATION Follow the monthly sanitation instructions CLEANING THE COIN VALIDATE AND COIN CHUTE Inspect the coin validate and coin chute at regular intervals Clea...

Page 28: ...28...

Page 29: ...29 NOTES...

Page 30: ...30 NOTES...

Page 31: ...31 NOTES...

Page 32: ...32 French Fry Saratoga Vending Machine Copyright 12 18 Electronics electrics and pneumatic instruction manual...

Page 33: ...52 2800mm Black WJ4 PC power supply 3x0 52 3000mm White WJ5 Compressor 3x0 752 1700mm White WJ6 Fridge power supply 3x0 52 1800mm White WW0 Earth 1x2 52 1800mm Green Yellow WW1 Main 220V 3x2 52 1800mm...

Page 34: ...re 13 Cables path OVERVIEW OF UTP CABLES Code cable Dimensions Length Color Connector UTP 1 Cat6 1750mm Yellow RJ45 M UTP 5 Cat6 1750mm Red RJ45 M UTP 6 Cat6 1500mm Blue RJ45 M UTP 7 Cat6 1500mm Black...

Page 35: ...Enters Wire color 1 OR W 2 3 Power supply sensor GR W 4 Power supply sensor BL 5 Position unload big basket GR 6 Position drying big basket BL W 7 8 Position frying big basket BL EB6 Pin out Enters W...

Page 36: ...EB7 Pin out Enters Wire color 1 Cup transport motor OR W 2 Cup transport motor OR 3 Cup dispensor motor GR W 4 5 Switch for cups BL W 6 Cup dispensor motor GR 7 Switch Y 8 Scheme 2 Junction box schem...

Page 37: ...37 Scheme 3 Junction box scheme Scheme 4 Junction box scheme...

Page 38: ...eme 5 Junction box scheme Code motors Description M1 Big lift M2 Small lift M3 Fridge fries dispenser M4 Central unit brush M5 Fries de jam M6 Cup transport M7 Salt dispenser M8 Cup dispenser M9 Air f...

Page 39: ...cup dispensor SCUP FILL MAG sense transport cup filling SCUP DIP MAG sense transport cup sauce press SCUP OUT MAG sense transport cup cup exit SDS 12V MAG sense small fryer 12V SDS OUT MAG sense small...

Page 40: ...atic nest 1 Valve tunnel in the fridge 2 Valve scales in fridge 3 Valve fryer exit protection 4 Valve exit door 5 Valve sauce 6 Valve central unit scale 7 Valve toboggan 8 Valve lift 9 Valve salt 1 2...

Page 41: ...hine has 3 pumps Note that one pump can pump oil in two directions thus there is one pump for each unit big fryer small fryer and filter Pic 8 Pumps 1 Big fryer unit pump 2 Small fryer unit pump 3 Fil...

Page 42: ...board standard 500 19 Buffer scale 5x0 52 2800 20 Freezer scale 5x0 52 2800 21 Air fan cooler 3x0 752 1800 22 Salt 5x0 52 4800 23 Air ventilator 5x0 52 2800 24 LED right door 2x0 752 4500 25 LED left...

Page 43: ...43 No 44 Brake basket motor 4x0 52 3400 45 Emergency switch 3x0 752 3000 46 Ventilator 3x0 752 3000 47 Compressor power 3x0 752 1700 48 Ground 1x2 52 1500 49 Machine power 3x2 52 2000 41 43 43...

Page 44: ...of all electronic pneumatic and other control devices of the machine All cabels are connected to backplane and through backplane are connected to input output and main control board On backplane are 3...

Page 45: ...ontrol board communicates with PC recieves data from input board and controls output board 2 Input board collects all data from analog and digital sensors 3 Output board drives all motors ventils and...

Page 46: ...46 French Fry Saratoga Vending Machine Copyright 12 18 Software and User interface instruction manual...

Page 47: ...abs on which are buttons grouped 2 Different functions from selected group 3 Section where you select serial port and connect disconnect to main board 4 Textbox where messages from main board will be...

Page 48: ...ose it again Also led lights will indicate you wheter scale is opened or closed and so will be for all of the buttons that have same indicators next to them 6 Gauge that shows temperature in freezer 7...

Page 49: ...l start to pump oil out of the big fryer Note that once oil pump is started Big oil pump off must be pressed before you can redirect oil in other direction 3 In small fryer oil section are controls re...

Page 50: ...ve router in central unit up down 4 Slide raised and Slide lowered will raise lower slide in central unit 5 Air filter fan ON will start air filter fan Air filter fan OFF will turn air filter off 6 Bu...

Page 51: ...ght on buffer scale when button Display weight is pressed Zero buffer scale and Calibrate buffer scale are used for scale calibration The process of calibration starts by cleaning scale and insuring t...

Page 52: ...ain position led light will indicate it s current position 2 Drop cup will make one turn and drop one cup Note that transport system should be in doser position when performing this action 3 If you ar...

Page 53: ...ress Help button and follow video instructions AnyDesk button will start app on which you can connect remotely from other PC Start Explorer will start windows explorer and Restart PC and Shut Down PC...

Page 54: ...e susceptible to consumption and on which warranty is not applied oil heaters with sensors transport belt filter for oil filter for air sauce dispenser silicone hose in pump head silicone pipe in a bu...

Page 55: ...the same parts under number 9 are excluded from warranty That are consumption parts that are changed based on intesity of machine use or number of fryied portions which you can monitor in televend sys...

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