Ingersoll-Rand Thermo King Precedent C-600M Operator'S Manual Download

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Revision A

June 2019

K 5

1--2

2--O

P--E

Precedent

™

Multi-Temperature Units

C-600M, S-600M, S-610M, S-600DE, and S-610DE

Operator’s Manual

Summary of Contents for Thermo King Precedent C-600M

Page 1: ...Revision A June 2019 T TK K 5 56 61 17 71 1 2 2 O OP P E EN N Precedent Multi Temperature Units C 600M S 600M S 610M S 600DE and S 610DE Operator s Manual ...

Page 2: ...n nd da at ti io on ns s o or r d de es sc cr ri ip pt ti io on ns s c co on nt ta ai in ne ed d h he er re ei in n T Th he e p pr ro oc ce ed du ur re es s d de es sc cr ri ib be ed d h he er re ei in n s sh ho ou ul ld d o on nl ly y b be e u un nd de er rt ta ak ke en n b by y s su ui it ta ab bl ly y q qu ua al li if fi ie ed d p pe er rs so on nn ne el l F Fa ai il lu ur re e t to o i im mp p...

Page 3: ...ill help improve our manuals The survey is accessible through any internet connected device with a web browser Scan the Quick Response QR code or click or type the web address http irco az1 qualtrics com SE SID SV_2octfSHoUJxsk6x to complete the survey I In nt tr ro od du uc ct ti io on n ...

Page 4: ...d Locations 16 Condenser and Evaporator Fans 16 High Voltage Components 16 California Proposition 65 Warning Nameplate 19 U Un ni it t D De es sc cr ri ip pt ti io on n 2 20 0 Unit Overview 20 Diesel Engine 21 Extended Life Coolant ELC 22 EMI 3000 22 Thermo King X430 Series Reciprocating Compressor 23 Electronic Throttling Valve 23 Remote Evaporators 23 SMART REEFER 4 SR 4 Control System 23 Diesel...

Page 5: ...r ri ip p I In ns sp pe ec ct ti io on n a an nd d L Lo oa ad di in ng g P Pr ro oc ce ed du ur re es s 3 32 2 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s 3 34 4 SMART REEFER 4 Multi Temp SR 4 MT Control System 34 Microprocessor On Off Switch 35 SR 4 HMI Control Panel 35 Control Panel Display 36 Display Icons 37 Zone Cooling Heating or Null 37 ECO Pulldown Mode 39 Zone Level o...

Page 6: ...o Diesel 56 Initiating a Manual Defrost Cycle 57 Terminating a Defrost Cycle 60 Selecting Cycle Sentry or Continuous Mode 60 Using the Main Menu 63 Main Menu Choices 63 Pretrip 65 Pretrip Test Conditions 65 Conditions Where Pretrip Tests Are Not Allowed 65 Pretrip Test Considerations 65 Pretrip Test Sequence 66 Performing a Pretrip Test 67 Flash Drive 70 Download 70 Flashload 70 Flash Drive Icon 7...

Page 7: ...Pretrip Alarm 80 Zone Off Alarm 80 Low Battery Voltage 80 Alarm Codes When Switching Between Diesel and Electric 80 Clearing Alarm Codes 80 Displaying and Clearing Alarm Codes 81 Important Alarm Notes 84 Gauges 85 Displaying Gauges 85 Gauges Available 86 Sensors 87 Displaying Sensors 87 Sensors Available 88 Data Logger CargoWatch 90 Sending Start of Trip Marker to CargoWatch and ServiceWatch Data ...

Page 8: ...andby Power Fails or is Disconnected 105 Switching from Electric to Diesel 106 Adjust Brightness 107 Time 108 Clear All ECU Faults 109 A Al la ar rm m C Co od de es s 1 11 12 2 Introduction 112 Alarm Types 112 Log Alarms 112 Check Alarms 113 Unit Level Prevent Alarms 113 Zone Specific Prevent Alarms 114 Unit Level Shutdown Alarms 114 Zone Specific Shutdown Alarms 115 Pretrip Alarm Codes 115 Cleari...

Page 9: ...m 138 Electrical Standby SmartPower Unit Only 138 Electric Motor and Overload Relay 138 Standby Power Cord Requirements SmartPower Units Only 139 M Ma ai in nt te en na an nc ce e I In ns sp pe ec ct ti io on n S Sc ch he ed du ul le e 1 14 40 0 Host Unit 140 Remote Evaporator s 143 S Se er ri ia al l N Nu um mb be er r L Lo oc ca at ti io on ns s 1 14 45 5 E Em me er rg ge en nc cy y C Co ol ld d...

Page 10: ...ious injury Indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury and unsafe practices Indicates a situation that could result in equipment or property damage only accidents General Safety Practices D DA AN NG GE ER R R Ri is sk k o of f I In nj ju ur ry y Keep hands and loose clothing clear of fans and belts at all times when the unit is operati...

Page 11: ...ectric power is present whenever the unit is operating in either Diesel Mode or Electric Mode and whenever the unit is connected to a source of external standby power Voltages of this magnitude can be lethal Exercise extreme caution when working on the unit Battery Installation and Cable Routing W WA AR RN NI IN NG G H Ha az za ar rd d o of f E Ex xp pl lo os si io on n An improperly installed bat...

Page 12: ...NG G H Ha az za ar rd d o of f E Ex xp pl lo os si io on n Always cover battery terminals to prevent them from making contact with metal components during battery installation Battery terminals grounding against metal could cause the battery to explode C CA AU UT TI IO ON N H Ha az za ar rd do ou us s S Se er rv vi ic ce e P Pr ro oc ce ed du ur re es s Set all unit electrical controls to the OFF ...

Page 13: ...in a liquid state evaporates rapidly when exposed to the atmosphere freezing anything it contacts Wear butyl lined gloves and other clothing and eye wear when handling refrigerant to help prevent frostbite Refrigerant Oil Observe the following precautions when working with or around refrigerant oil W WA AR RN NI IN NG G P Pe er rs so on na al l P Pr ro ot te ec ct ti iv ve e E Eq qu ui ip pm me en...

Page 14: ...to fresh air and use Cardio Pulmonary Resuscitation CPR or mouth to mouth resuscitation to restore breathing if necessary Stay with victim until emergency personnel arrive I In ng ge es st ti io on n Do not induce vomiting Immediately contact local poison control center or physician E EN NG GI IN NE E C CO OO OL LA AN NT T E Ey ye es s Immediately flush with large amounts of water for at least 15 ...

Page 15: ...OUCH the victim You will receive a shock from current flowing through the victim s body After separating the victim from power source immediately check for signs of a pulse and respiration If no pulse is present start Cardio Pulmonary Resuscitation CPR If a pulse is present respiration might be restored by using mouth to mouth resuscitation Call for emergency medical assistance A AS SP PH HY YX XI...

Page 16: ...gh Voltage Components Various components on the Precedent unit operate using 220 3 60 or 460 3 60 high voltage and are identified by warning nameplates All high voltage wiring is identified by ORANGE conduit Be aware of the locations of these components Only certified trained technicians can service them Figure 2 High Voltage Nameplates S Sa af fe et ty y P Pr re ec ca au ut ti io on ns s ...

Page 17: ...nent Locations Front 1 Condenser Motors 4 High Voltage Control Box 2 Evaporator Motor 5 AC Generator 3 High Voltage Distribution Box 6 Electric Standby Motor and Power Receptacle SmartPower Option S Sa af fe et ty y P Pr re ec ca au ut ti io on ns s ...

Page 18: ... Locations Rear 7 Evaporator Motor 9 High Voltage Junction Box 8 High Voltage Heater Strips All ORANGE conduit contains High Voltage Figure 5 Ether Starting Aids Warning Nameplate located near engine S Sa af fe et ty y P Pr re ec ca au ut ti io on ns s ...

Page 19: ...TK 56171 2 OP EN 19 California Proposition 65 Warning Nameplate Figure 6 P65 Warning Nameplate S Sa af fe et ty y P Pr re ec ca au ut ti io on ns s ...

Page 20: ...n a third compartment Zone 3 Precedent DE host units are equipped with dual evaporators one evaporator controls temperatures in one compartment Zone 1 the other evaporator controls the temperature in another compartment Zone 2 DE 3 host units utilize an additional remote evaporator which controls temperatures in a third compartment Zone 3 These units feature all new DDE Diesel Direct Electric arch...

Page 21: ... direct injection diesel engine The engine is coupled directly to the compressor on standard units A centrifugal clutch transfers power from the engine to the compressor on Smart Power units Belts transmit power to the AC generator water pump and alternator Refer to the Specifications section for additional engine information U Un ni it t D De es sc cr ri ip pt ti io on n ...

Page 22: ...ed Extended Life Coolant ELC is recommended to assure that de ionized water is being used If 100 percent full strength concentrate is used de ionized or distilled water is recommended over tap water to insure the integrity of the cooling system is maintained EMI 3000 EMI 3000 is an extended maintenance interval package The EMI 3000 package consists of the following key components EMI 3000 Hour Cyc...

Page 23: ... each remote compartment to provide temperature control for Zone 2 and Zone 3 if used SMART REEFER 4 SR 4 Control System C CA AU UT TI IO ON N R Ri is sk k o of f I In nj ju ur ry y Do not operate the SR 4 Controller until you are completely familiar with its function The SR 4 is a microprocessor control system designed for a transport refrigeration system The SR 4 integrates the following functio...

Page 24: ...g mode from the following High Speed Cool Low Speed Cool Low Speed Modulated Cool Null CYCLE SENTRY operation only Low Speed Modulated Heat Low Speed Heat High Speed Heat Defrost Electric Operation In electric operation the microprocessor will select the operating mode from the following Cool Modulated Cool Null CYCLE SENTRY operation only Modulated Heat Hot Gas only Hot Gas Heat Full Heat Hot Gas...

Page 25: ...emperature Diagnostic Manual TK 55788 2 OD for information about controller programming In CYCLE SENTRY if the block temperature falls below 30 F 1 C the engine will start and run until the block temperature is above 90 F 32 C If the battery voltage falls to the programmed limit selected by CYCLE SENTRY Battery Voltage typically 12 2 volts and Diesel CYCLE SENTRY mode is selected the engine will s...

Page 26: ... Control Panel P PC C O On nl ly y U US SB B P Po or rt t The PC Only USB Port is a connector located on the base controller inside the control box It is used to connect the controller to a PC with a standard USB to USB mini cable The PC Only USB port can be used to Upload trailer ID and Unit Serial Number For new units and if new controller is installed Data Logger setup Download the CargoWatch a...

Page 27: ...us FreshSet FreshSet is included in OptiSet Plus FreshSet is a demand base temperature control for fresh products FreshSet modifies and adjusts unit airflow operation to control temperature and to maximize protection of cargo while keeping operating costs to a minimum Contact your Thermo King dealer for information about programming FreshSet ECO Pulldown Mode This programmable feature allows the u...

Page 28: ...efrost mode the operator initiates a defrost cycle Refer to Initiating a Manual Defrost Cycle N No ot te e The unit will not perform a Manual Defrost Cycle unless the unit has been turned on with the ON key the unit is running in Continuous or CYCLE SENTRY Mode or shut down in CYCLE SENTRY Null Mode and the coil temperature is below 45 F 7 C Precision Temperature Control PTC When activated PTC pul...

Page 29: ...onents W WA AR RN NI IN NG G R Ri is sk k o of f I In nj ju ur ry y The unit can start at any time without warning Press the OFF key on the HMI control panel and place the microprocessor On Off switch in the Off position before inspecting or servicing any part of the unit U Un ni it t D De es sc cr ri ip pt ti io on n ...

Page 30: ...ss su ur re e C Cu ut to ou ut t S Sw wi it tc ch h The high pressure cutout switch is located on the compressor discharge manifold If the compressor discharge pressure becomes excessive the switch opens the circuit to the run relay to stop the unit The microprocessor will record Alarm Code 10 H Hi ig gh h P Pr re es ss su ur re e R Re el li ie ef f V Va al lv ve e This valve is designed to reliev...

Page 31: ...will record Alarm Code 90 Base Controller Fuses Fuses located on the base controller protect various circuits and components The base controller is located inside the control box Expansion Module Fuses Fuses located on the expansion module protect various circuits and components ECU Interface Board Fuses Fuses located on the expansion module protect various circuits and components Battery Fuses A ...

Page 32: ...ot add GREEN or BLUE GREEN conventional coolant to cooling systems using RED Extended Life Coolant except in an emergency If conventional coolant is added to Extended Life Coolant the coolant must be changed after 2 years instead of 5 years C Co oo ol la an nt t The engine coolant must have antifreeze protection to 30 F 34 C Alarm Code 37 indicates low coolant Add coolant in the expansion tank B B...

Page 33: ...o oo or rs s Verify the cargo doors and weather seals are in good condition The doors should latch securely and the weather seals should fit tightly D De ef fr ro os st t D Dr ra ai in ns s Check the defrost drain hoses to make sure they are open M Ma an nu ua al l P Pr re et tr ri ip p I In ns sp pe ec ct ti io on n a an nd d L Lo oa ad di in ng g P Pr ro oc ce ed du ur re es s ...

Page 34: ...ntroller but you will find that a few minutes studying the contents of this manual will be time well spent C CA AU UT TI IO ON N R Ri is sk k o of f I In nj ju ur ry y Do not operate the SR 4 Controller until you are completely familiar with its function The microprocessor components are located inside the control box which is located inside the lower roadside service door The microprocessor is co...

Page 35: ...located above the HMI Control Panel It is hidden when the lower roadside body panel surrounding the Control Box is closed SR 4 HMI Control Panel W WA AR RN NI IN NG G R Ri is sk k o of f I In nj ju ur ry y The unit can start at any time without warning Press the OFF key on the HMI control panel and place the microprocessor On Off switch in the Off position before inspecting or servicing any part o...

Page 36: ...performed If a soft key is active its function will be shown in the display directly above the key Control Panel Display The display is used to present unit information to the operator This information can include setpoint and temperature for each zone unit or zone operating information gauge readings temperatures and other information as selected by the operator The default display is called the ...

Page 37: ... The zone temperature shown is always return air temperature Pressing the soft key under each zone allows the setpoint for that zone to be changed In addition the soft keys under Zone 2 and Zone 3 are used to turn those zones on and off Pressing the soft key under MENU accesses the MAIN MENU N No ot te e Zone 1 is always on when the control system is powered up Display Icons Display symbols or ico...

Page 38: ...resent as shown Figure 16 p 38 the unit is operating in Cycle Sentry Mode Absence of the Cycle Sentry Icon indicates the unit is operating in Continuous Mode If the Standard Display is shown the Cycle Sentry Icon will appear in the upper right corner of the display as shown Figure 16 p 38 Figure 16 Cycle Sentry Icon If the TemperatureWatch Display is shown the Cycle Sentry Icon will appear in the ...

Page 39: ...el during the initial pulldown without significantly increasing the overall unit run time For set points above 30 F the unit will operate in ECO Pulldown mode until set point is achieved possibly never operating in high speed mode All Thermo King Multi Temperature units come factory set with ECO Pulldown Mode enabled When the Standard Display is shown the ECO Pulldown icon will appear in the upper...

Page 40: ...ular zone Alarm condition exists the Alarm Icon will appear in the offending zone as shown Figure 19 p 40 A Zone Level alarm exists in Zone 2 Figure 19 Zone Level Alarm If a Unit Level an alarm pertaining to the entire unit independent of zone Alarm condition exists the Alarm Icon will appear at the right side of the display as shown Figure 20 p 40 Figure 20 Unit Level Alarm Hard Keys The keys on ...

Page 41: ...ll appear momentarily When the power down sequence is complete the display will be blank For more information see Turning the Unit On and Off Defrost Key Press this key to initiate a Manual Defrost cycle For more information see Initiating a Manual Defrost Cycle CYCLE SENTRY Used to select Cycle Sentry Mode or Continuous Mode operation For more information see Selecting Cycle Sentry or Continuous ...

Page 42: ...MENU CLEAR NO NEXT HOURMETERS SENSORS OR GAUGES EXIT SELECT BACK HELP Turning The Unit On And Off The unit is turned on by pressing the ON Key Figure 23 p 43 and off by pressing the OFF Key When the On Key is pressed the display briefly shows the THERMO KING Logo as the display initializes I Im mp po or rt ta an nt t The ON Key must be held down until the Thermo King Logo appears If the ON Key is ...

Page 43: ...ratures it may take up to 15 seconds for the display to appear on initial startup Figure 23 ON Key The startup screen appears while communications are established and the unit prepares for operation Figure 24 Startup Screen When the unit is ready to run the Standard Display appears The Two Zone display is shown Figure 25 p 43 Figure 25 Two Zone Display O Op pe er ra at ti in ng g I In ns st tr ru ...

Page 44: ...e Two Zone Standard Display shows the return air temperature and setpoint for two zones The absence of the Cycle Sentry Icon at the top of the display shows that the unit is operating in Continuous Mode The return air temperature for Zone 1 is 8 2 F with a 10 F setpoint The down pointing arrow indicates that Zone 1 is cooling The return air temperature for Zone 2 is 35 8 F with a 35 F setpoint The...

Page 45: ...ith a 10 F setpoint The down pointing arrow indicates that Zone 1 is cooling The return air temperature for Zone 2 is 35 8 F with a 35 F setpoint The absence of the Up or Down pointing arrow indicates that Zone 2 is in Null The return air temperature for Zone 3 is 48 8 F with a 50 F setpoint The up pointing arrow indicates that Zone 3 is heating The soft key under each zone allows the setpoint for...

Page 46: ...le Zone Control Standard Display Operating the Unit in Single Zone Control Mode The following differences exist when operating the unit in Single Zone Control Mode Single Zone Control Mode will appear in the Mode Menu only if the Single Zone Control feature has been enabled in the Guarded Access Main Menu Configuration Menu If the feature is enabled Single Zone Control will appear in the Main Menu...

Page 47: ...one Tenths of a degree are not shown by the TemperatureWatch display The large numbers allow unit conditions to be checked from a distance Pressing any soft key returns the display to the Standard Display Figure 31 Two Zone TemperatureWatch Display If an alarm condition other than a Log Alarm is present the TemperatureWatch Display will not appear If an alarm condition occurs while the Temperature...

Page 48: ...ous Mode the Cycle Sentry icon will not be present Changing the Setpoint If the TemperatureWatch display is shown press any soft key to return to the Standard Display From the Standard Display press the ZONE soft key for the desired zone Zone 1 is shown Figure 33 p 48 Figure 33 Zone 1 The setpoint display appears as shown Figure 34 p 49 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on n...

Page 49: ...S soft key to confirm and load the new setpoint If the setpoint is changed using the or soft keys the change must be confirmed or rejected by pressing the YES or NO soft key within 10 seconds of changing the setpoint A warning beep will sound after five seconds as a reminder Failure to confirm the new setpoint by pressing YES or NO within 10 seconds of changing the setpoint will result in no setpo...

Page 50: ...then confirms the new setpoint for two seconds Figure 37 p 50 Figure 37 New Setpoint Confirmation If the NO soft key is pressed the display will briefly show SETPOINT NOT CHANGED and return to the Standard Display The Standard Display will show the old setpoint Figure 38 Standard Display New Setpoint O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 51: ...hanged and the display returns to the Setpoint Display The display briefly shows SETPOINT NOT CHANGED and Alarm Code 127 Setpoint Not Entered is set to indicate that the setpoint change was started but not completed Turning a Zone On and Off Zone 1 will always be turned on any time the unit is turned on Zone 2 and Zone 3 if present can be turned on and off as desired The state of each zone is reta...

Page 52: ...t key will be labeled TURN ZONE OFF If the zone is turned off the third soft key will be labeled TURN ZONE ON In this case TURN ZONE OFF is shown Figure 40 Zone 2 Setpoint Display Press the TURN ZONE OFF soft key to turn the zone off Figure 41 p 52 Figure 41 TURN ZONE OFF soft key O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 53: ...d starts are automatic in both Continuous Mode and Cycle Sentry Mode The engine will preheat and start as required when the unit is turned on The engine preheat and start will be delayed in Cycle Sentry mode if there is no current need for the engine to run If any keys are being pressed on the HMI Control Panel the engine will not preheat and start until 10 seconds after the last key is pressed N ...

Page 54: ...lay returns to the Standard Display of temperature and setpoint Starting the Electric Motor C CA AU UT TI IO ON N R Ri is sk k o of f I In nj ju ur ry y The motor may start automatically any time the unit is turned on N No ot te e Units equipped with the SmartPower option only E El le ec ct tr ri ic c P Po ow we er r R Re ec ce ep pt ta ac cl le e The electric power receptacle is used to connect t...

Page 55: ...or 20 seconds before the electric motor starts Figure 46 Motor Start Screen After the motor is started the display returns to the Standard Display of temperature and setpoint Switching from Diesel to Electric N No ot te e Units equipped with the SmartPower option only If the Diesel to Electric Auto Switch Enabled feature in Guarded Access is set YES the unit will automatically switch to Electric M...

Page 56: ...iesel mode to Electric mode operation using the Electric Standby Selection from the Main Menu as shown later in this section Switching from Electric to Diesel N No ot te e Units equipped with the SmartPower option only If the Electric to Diesel Auto Switch Enabled feature in Guarded Access is set YES the unit will automatically switch to Diesel Mode operation when standby power is turned off or is...

Page 57: ... p 57 Figure 50 Yes Selected Diesel Mode operation will briefly be confirmed If unit operation is required the diesel engine will start as shown previously under Starting the Diesel Engine If the Electric to Diesel Auto Switch Enabled feature in Guarded Access is set NO the unit can also be switched from Diesel mode to Electric mode operation using the Diesel Selection from the Main Menu as shown ...

Page 58: ...defrost is allowed with an evaporator coil temperature less than or equal to 55 F 13 C To initiate a manual defrost cycle press the Defrost Key as shown Figure 51 p 58 Figure 51 Defrost Key The display will briefly show DEFROST Then the Zone Select display appears Zone 1 selected is shown Figure 52 p 58 Figure 52 Zone 1 Selected The display briefly shows DEFROST PROGRAMMING DEFROST PLEASE WAIT and...

Page 59: ... Figure 54 p 59 shows that the Zone 1 defrost cycle is approximately 25 complete Figure 54 Bar Indicator If conditions do not allow a defrost cycle the display shown Figure 55 p 59 will briefly appear The display will then return to the Standard Display Figure 55 Defrost Not Available See summary of Initiating a Manual Defrost Cycle displays O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io...

Page 60: ...attery charged When Continuous Mode is selected the unit starts automatically and runs continuously to maintain setpoint and provide constant airflow The Cycle Sentry Continuous selection affects all zones If the unit is operating in Cycle Sentry Mode the Cycle Sentry Icon will appear in the display The Cycle Sentry Icon appears in the upper right corner of the Standard Display Figure 59 p 62 The ...

Page 61: ...ycle Sentry Icon Figure 56 Cycle Sentry Continuous Key If the unit is operating in Continuous Mode pressing the Cycle Sentry Continuous Key changes the mode from Continuous Mode to Cycle Sentry Mode The display confirms the change as shown Figure 57 p 61 Figure 57 Mode Change Confirmed The new mode is confirmed for two seconds Figure 58 p 62 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io...

Page 62: ... the presence of the Cycle Sentry Icon at the upper right corner of the display Figure 59 p 62 Figure 59 Cycle Sentry Icon Upper Right Corner When the TemperatureWatch Display is shown the Cycle Sentry Icon appears in the lower right corner Figure 60 p 62 Figure 60 Cycle Sentry Icon Lower Right Corner O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 63: ... submenus that allow the operator to view information and modify unit operation To access the Main Menu press the MENU soft key Figure 61 p 63 Figure 61 MENU Soft Key The first Main Menu choice will appear Press and hold the UP and DOWN Keys to scroll thru the menu choices Figure 62 p 63 When the desired selection is shown on the display press the SELECT Key to access it The Pretrip Submenu is sho...

Page 64: ...e been enabled in Guarded Access K Ke ey yp pa ad d L Lo oc ck ko ou ut t If enabled in Guarded Access Main Menu Configuration the keypad can be locked to prevent unauthorized use S St ta ar rt t S Sl le ee ep p M Mo od de e If this feature enabled in Guarded Access Main Menu Configuration the operator can select and set Sleep Mode from the Mode Menu S Sm ma ar rt tP Po ow we er r E El le ec ct tr...

Page 65: ... the unit is turned off and back on Pretrip Test can be run in either Diesel or Electric Mode The unit will auto switch from Diesel Mode to Electric Mode or from Electric Mode to Diesel Mode during a Pretrip Test if these features are enabled and the auto switch conditions occur Conditions Where Pretrip Tests Are Not Allowed If any shutdown alarms are present Pretrip tests are allowed with some Ch...

Page 66: ... in high and low speed is checked during the Cool Check Z Zo on ne e 1 1 C Co oo ol l C Ch he ec ck k The ability of the unit to cool in low speed is checked Z Zo on ne e 1 1 H He ea at t C Ch he ec ck k The ability of the unit to heat in low speed is checked Z Zo on ne e 1 1 R Re et tu ur rn n t to o C Co oo ol l C Ch he ec ck k The ability of the unit to return to cool mode is checked Z Zo on ne...

Page 67: ...Pretrip Test is initiated with the engine or motor running a Running Pretrip Test is performed Before initiating a Pretrip Test clear all alarm codes To stop a Pretrip Test at any time turn the unit off Pretrip Tests are initiated using the Pretrip Menu From the Standard Display press the MENU Key Figure 63 p 67 Figure 63 MENU Key The Main Menu will appear Press the UP or DOWN Key as required to c...

Page 68: ...tric mode a Running Pretrip Test will be performed Figure 65 Programming Trip Mode If all alarms were not cleared a prompt appears Figure 66 p 68 Exit the Pretrip Test clear all alarms and repeat the Pretrip Test Figure 66 Alarms Not Cleared If all alarms were cleared the Pretrip Test display appears Figure 67 p 68 Figure 67 Pretrip Test O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ...

Page 69: ...erate Alarm Code 28 Pretrip Abort Other alarm codes may also be generated This is normal when the Pretrip Test is halted before completion When the non running tests are complete the unit will start automatically and continue with the Running Pretrip Test In the example shown Figure 68 p 69 the unit is in the Running Pretrip and is performing Test 3 of 15 Cool Test Figure 68 Cool Test When all tes...

Page 70: ...nected to the USB Flash Drive connector this feature allows the operator to select the desired Flash Drive function If enabled when the Flash Drive was configured the following functions may be available Download Download the ServiceWatch Data Logger Download the CargoWatch Data Logger Flashload Flash load Base Controller Software Flash load HMI Control Panel Software Flash Drive Icon The USB Icon...

Page 71: ...re 71 Menu Key If a properly configured USB Flash Drive is connected to the Flash Drive Only USB Port on the Control Panel the Flash Drive Menu will appear as a main Menu selection Press the UP or DOWN Key as required to choose the Flash Drive Menu When the Flash Drive Menu is shown press the SELECT Key to select the Flash Drive Menu Figure 72 p 72 O Op pe er ra at ti in ng g I In ns st tr ru uc c...

Page 72: ...everal seconds and the Flash Drive Menu will be shown Removing the Flash Drive If the Flash Drive is disconnected the display shown Figure 73 p 72 will appear for 30 seconds and the display will return to the Standard Display To return to the Standard Display immediately press the EXIT Soft Key Figure 73 Flash Drive Removed If the HELP Soft Key is pressed the display shown Figure 74 p 73 will appe...

Page 73: ... selected language English is the default language If Languages are not enabled from the Guarded Access Menu this feature will not appear in the Main Menu I Im mp po or rt ta an nt t Exercise care when changing languages Once changed all HMI Control Panel displays will be in the new language Available Languages The following languages are available English French Spanish Portuguese Selecting an Al...

Page 74: ...e Menu will appear as shown Figure 77 p 74 Press the or Keys to select the desired language Only languages enabled from the Guarded Access Menu are available When the desired language is shown press the YES Key to confirm the choice Figure 77 Language Menu The display will briefly show PROGRAMMING LANGUAGE PLEASE WAIT in the new language The display will then return to the Language Menu but will s...

Page 75: ...anish Example Language Menu Quick Access Should it be necessary at any time to change to English or any other installed language return to the Standard Display and then press and hold the first and last soft keys for five seconds as shown below The Standard Display shown Figure 80 p 76 is Español Spanish After five seconds the Language Menu will appear in the current language as shown Figure 81 p ...

Page 76: ...a notice to take corrective action before a problem becomes severe Maintenance items such as maintenance hourmeter time outs are log alarms The TemperatureWatch screen is not disabled if only log alarm s are active When the unit is turned on the display will show the Thermo King Logo and then the Configuring System message If Log Alarm s are present the Log Alarm notice will appear on the display ...

Page 77: ...c to a zone a smaller alarm icon will appear next to the affected zone This level of alarm serves as a notice to take corrective action before a problem becomes severe The unit will run with Check Alarms but some features and functions may be inhibited The TemperatureWatch screen is disabled if a Check Alarm is active Unit Level Check Alarm If the alarm pertains to the entire system not an individ...

Page 78: ...o full performance If the unit is operating with reduced performance Alarm Code 85 Forced Unit Operation may also be present under some conditions In general if the alarm condition reoccurs a defined number of times the alarm is set as a Shutdown Alarm and no further restarts are possible The TemperatureWatch screen is disabled if a Unit Level Prevent Alarm is active N No ot te e If the Restart Af...

Page 79: ... is disabled if a unit level Shutdown Alarm is active Figure 85 Shutdown Alarm Screen Unit Level Shutdown Alarm Unit Level Shutdown Alarms will force the unit into shutdown The unit will remain in shutdown until the Shutdown Alarm is manually cleared Exceptions are some engine and electric Shutdown Alarms that become Log Alarms when switched to the alternate operating mode diesel to electric or el...

Page 80: ...de without clearing the shutdown alarm that is preventing diesel mode operation If the unit is switched back to diesel mode the alarm again become a diesel mode shutdown alarm and prevents unit operation In the same manner if a shutdown alarm occurs that affects only electric mode operation and the unit is switched to diesel the electric mode shutdown alarm becomes a diesel mode log alarm to allow...

Page 81: ...abled the following additional alarm codes may only be cleared from the Guarded Access Menu If this is the case the CLEAR soft key will not appear if the alarms are displayed from the Main Menu or the Maintenance Menu Alarm Code 10 High Discharge Pressure Alarm Code 23 Cooling Cycle Fault Alarm Code 24 Heating Cycle Fault Alarm Code 32 Refrigeration Capacity Low Displaying and Clearing Alarm Codes...

Page 82: ...hown Figure 88 p 82 there are two alarms The most recent is Alarm Code 5 Check Ambient Temp Sensor Figure 88 Alarms Menu If necessary to view all alarms scroll down using the DOWN Key Figure 89 p 82 Figure 89 Down Key If the alarm situation has been resolved press the CLEAR Key to clear the alarm Figure 90 p 83 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 83: ...ing the CLEAR Key This alarm will clear automatically when a Pretrip Test is run Figure 91 Pretrip Reminder If a serious condition occurs the unit will be shut down to prevent damage to the unit or the load If this occurs the Alarm Icon will appear the display and backlight will flash on and off Figure 92 p 83 Figure 92 Alarm Screen O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 84: ... engine Figure 94 Exit Key To return to the Main Menu press the EXIT Key To return to the Standard display press the EXIT Key again Important Alarm Notes If an alarm will not clear the condition may still exist If the alarm is not corrected it will not clear or may be immediately set again If an alarm cannot be cleared from the Main menu the Clear Key will not appear These alarms must be cleared f...

Page 85: ...Figure 95 p 85 Figure 95 Menu Key The Main Menu will appear Press the UP or DOWN Key as required to choose the Gauges Menu When the Gauges Menu is selected press the SELECT Key to choose the Gauges Menu Figure 96 p 85 Figure 96 Up Down Select Keys The first gauge display will appear Press the NEXT and BACK Keys to scroll through the gauges and I O conditions Pressing the LOCK Key will lock the cur...

Page 86: ... to or from the unit battery B Ba at tt te er ry y V Vo ol lt ta ag ge e Displays the voltage of the unit battery E En ng gi in ne e R RP PM M Displays the engine speed in RPMs F Fu ue el l L Le ev ve el l S Se en ns so or r Displays the fuel level if a fuel level sensor is installed D Di is sc ch ha ar rg ge e P Pr re es ss su ur re e Displays the unit discharge pressure S Su uc ct ti io on n P P...

Page 87: ...one 2 Electric overload SmartPower units only Spare Output 1 2 3 4 5 Suction Line Solenoid Zone 2 Sensors The Sensors Menu allows the operator to view the unit and CargoWatch Data Logger temperature sensors The sensors can always be viewed from the Main Menu and also from the Maintenance Menu Displaying Sensors Sensors are displayed using the Sensors Menu From the Standard Display press the MENU K...

Page 88: ... tu ur re e Displays the temperature of the Zone 1 Return Air Sensor Z Zo on ne e 1 1 D Di is sc ch ha ar rg ge e A Ai ir r T Te em mp pe er ra at tu ur re e Displays the temperature of the Zone 1 Discharge Air Sensor Z Zo on ne e 1 1 T Te em mp pe er ra at tu ur re e D Di if ff fe er re en nt ti ia al l Displays the Zone 1 Temperature Differential Z Zo on ne e 1 1 E Ev va ap po or ra at to or r C...

Page 89: ...plays the temperature of the Spare 1 temperature sensor S Sp pa ar re e 2 2 T Te em mp pe er ra at tu ur re e Displays the temperature of the Spare 2 temperature sensor S Sp pa ar re e 3 3 T Te em mp pe er ra at tu ur re e Displays the temperature of the Spare 3 temperature sensor D Da at ta a L Lo og gg ge er r S Se en ns so or r 1 1 T Te em mp pe er ra at tu ur re e Displays the temperature of t...

Page 90: ...goWatch menu in Guarded Access or with WinTrac A Start of Trip can be sent to the unit ServiceWatch and CargoWatch Data Loggers In addition the CargoWatch Data Logger contents can be printed with a hand held printer The ServiceWatch and CargoWatch Data Logger are accessed using the Data Logger Menu From the Standard Display press the MENU Key Figure 101 p 90 Figure 101 Menu Key The Main Menu will ...

Page 91: ...ent to both the CargoWatch and ServiceWatch data loggers Printing CargoWatch Data Logger Reports Press the DOWN Key to select the PRINT VIEW feature and press the SELECT Key to choose Print View Figure 104 p 91 Figure 104 Select Key Print View The Print Data Menu will appear The first Print Data Menu allows the operator to print a Delivery Ticket using a hand held printer Pressing the SELECT Key w...

Page 92: ...d held printer Press the SELECT Key to print the ticket Figure 107 p 92 The Trip Ticket is a long ticket that shows details for the current trip including a temperature history The Trip Ticket is also called a Journey Ticket A sample Trip Ticket is shown Figure 108 p 93 Figure 107 Select Key Print Trip Ticket O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 93: ...t enabled that hourmeter will continue to accumulate time but cannot be viewed from the Main Menu However all hourmeters can be viewed from the Maintenance Menu even if they are not enabled The hourmeters shown below are implemented Viewing Hourmeters Only Hourmeters that have been enabled in Guarded Access are shown from the Main Menu The Hourmeters can be viewed only Hourmeters are displayed usi...

Page 94: ...ourmeter Menu Figure 110 p 94 Figure 110 Select Key Press the UP or DOWN Key to scroll through the hourmeters Figure 111 p 94 Figure 111 Up Down Keys Hourmeter names and definitions are shown below in the order they appear Only hourmeters enabled in the Guarded Access Menu will be shown To return to the Standard Display press the EXIT Key O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on...

Page 95: ...Total number of hours the unit has run in diesel mode Total Electric Run Hours Total number of hours the unit has run in electric mode Zone 1 Run Time Hours Total number of hours Zone 1 has run in any mode Zone 2 Run Time Hours Total number of hours Zone 2 has run in any mode Zone 3 Run Time Hours Total number of hours Zone 3 has run in any mode Total Run Reminder 1 User Programmable The number of...

Page 96: ...d from the Guarded Access Main Menu Configuration Menu will be shown Turns Off Cycle Sentry Mode Turns On Cycle Sentry Mode If Cycle Sentry is turned Off unit runs in Continuous N No ot te e Selecting Cycle Sentry Mode or Continuous Mode can also be accomplished using the Cycle Sentry Key to the right of the display Allows Single Zone Control to be selected if enabled from the Guarded Access Main ...

Page 97: ...ed to choose the Mode Menu When the Mode Menu is selected press the SELECT Key to choose the Mode Menu Figure 113 p 97 Figure 113 Up Down Select Keys The first enabled Change Mode Menu selection will appear To choose that function press the SELECT Soft Key To Scroll through the enabled features in the Change Mode Menu press the UP and DOWN Soft Keys Figure 114 p 98 O Op pe er ra at ti in ng g I In...

Page 98: ...he Main Menu I Im mp po or rt ta an nt t If the unit is in Cycle Sentry Null and the mode is switched to Continuous Mode the unit will start automatically If the unit is operating in Cycle Sentry Mode the Cycle Sentry Icon will be present in the upper right corner of the display as shown Figure 115 p 98 If the Cycle Sentry Icon is not present the unit is operating in Continuous Mode Figure 115 Cyc...

Page 99: ...Key Figure 117 Select Key If the unit is running in Cycle Sentry Mode press the SELECT Soft Key Figure 118 p 99 to turn off Cycle Sentry Mode as shown Figure 118 Select Key Confirmation screens will appear briefly the unit will switch to Continuous Mode operation and the Cycle Sentry Icon will disappear O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 100: ... Menu If Single Zone Control operation is selected all zones will be forced on and will control to the same setpoint All dividing wall s should be repositioned to create one large compartment With the exception of defrost the operating mode of each zone evaporator s will be same when in this mode Unit control is based on the temperature sensors of one zone Zone 1 is controlling or host Zones 2 and...

Page 101: ...ice Figure 121 p 101 Figure 121 Up Down Select Keys Temperatures will be displayed in the selected units To leave this menu without changing the setting press the EXIT Soft Key To return to the Standard Display press the EXIT Soft Key again Keypad Lockout If enabled in Guarded Access Main Menu Configuration the keypad can be locked to prevent unauthorized use If the keypad is locked only the On Ke...

Page 102: ...he On Key and Off Key function The keypad will remain locked even if the unit is turned off and back on If Keypad Lockout is active press and hold any soft key for five seconds to deactivate the feature To return to the Standard Display press the EXIT Soft Key again Start Sleep Mode If this feature enabled in Guarded Access Main Menu Configuration the operator can select and set Sleep Mode from th...

Page 103: ...e Up This feature allows the minute the unit is to wake up to be specified Run Pretrip on Wakeup This feature allows a Pretrip Test to be automatically run when the unit wakes up SmartPower Electric Standby Option The Diesel Electric Standby selection from the Main Menu allows the operator to manually select diesel or electric mode operation on units equipped with the electric standby SmartPower o...

Page 104: ...ch feature is set NO this feature allows the operator to manually select diesel mode operation This feature does not appear if the electric standby SmartPower option is not installed or if the Electric to Diesel Auto Switch feature is set YES Switching from Diesel to Electric If the unit is running in Diesel Mode and the Diesel to Electric Auto Switch Enabled feature in Guarded Access is set YES t...

Page 105: ... Diesel Mode these alarms again become Shutdown Alarms Electric Standby Power Fails or is Disconnected If the electric standby power source fails or is disconnected and manual switching to Diesel Mode is selected the unit will prompt for a switch to Diesel Mode Figure 127 p 105 Figure 127 Diesel Mode Prompt Pressing the YES Soft Key will switch unit operation back to Diesel Mode Pressing the NO So...

Page 106: ...uarded Access is set NO and standby power is disconnected or fails the unit will not automatically switch to Diesel mode This is primarily designed to prevent unauthorized diesel engine starts when the truck is indoors or on a ferry where engine operation is strictly prohibited From the Standard Display press the MENU Key Figure 128 p 106 Figure 128 Menu Key From the Main Menu choose Diesel Mode a...

Page 107: ...ight conditions Display brightness is adjusted using the Adjust Brightness Menu From the Standard Display press the MENU Key Figure 130 p 107 Figure 130 Menu Key The Main Menu will appear Press the UP or DOWN Key as required to choose the Adjust Brightness Menu When the Adjust Brightness is selected press the SELECT Key to choose the Adjust Brightness Figure 131 p 107 Figure 131 Select Key The Dis...

Page 108: ...and Date cannot be changed from the Main Menu The time and date is accessed using the Main Menu From the Standard Display press the MENU Key Figure 133 p 108 Figure 133 Menu Key The Main Menu will appear Press the UP or DOWN Key as required to choose the Time Menu When the Time Menu is selected press the SELECT Key to choose the Time Menu Figure 134 p 109 O Op pe er ra at ti in ng g I In ns st tr ...

Page 109: ... existing Engine Control Unit ECU Fault Codes This may allow continued unit operation should an ECU fault code result in engine shutdown Any Thermo King Alarm Codes associated with the Engine Control Unit ECU Fault Codes will also be cleared The Thermo King Alarm Codes and ECU Fault Codes that were cleared can be viewed in the ServiceWatch and ECU Data Loggers Engine Control Unit ECU Fault Codes a...

Page 110: ...ress the SELECT Key to choose the Clear All ECU Faults Menu Figure 137 p 110 Figure 137 Select Key The Clear All ECU Faults Prompt will appear To clear all ECU Faults and associated Thermo King Faults press the CLEAR Soft Key Figure 138 p 110 Figure 138 Clear Key All ECU Faults and associated Thermo King Faults will be cleared O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 111: ...TK 56171 2 OP EN 111 To return to the Main Menu press the EXIT Key To return to the Standard Display press the EXIT Key again O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 112: ...must be cleared in the Maintenance Menu or the Guarded Access Menu Contact your supervisor or a Thermo King dealer about clearing those alarms 2 In some cases alarms cannot be cleared or cannot be cleared after they have occurred a specified number of times If such is the case these alarms must be cleared by a service technician Alarm Types There are four types of alarms Log Alarms Log Alarms are ...

Page 113: ...within 24 Hours The Alarm Icon will appear This level of alarm serves as a notice to take corrective action before a problem becomes severe The unit will run with Check Alarms but some features and functions may be inhibited The TemperatureWatch screen is disabled if a Check Alarm is active Figure 140 Alarm Display Unit Level Prevent Alarms Prevent Alarms are indicated by a steady alarm indication...

Page 114: ... If the Restart After Shutdown feature in the Guarded Access Menu is set for CONTINUOUS an unlimited number of restart attempts are allowed Zone Specific Prevent Alarms A zone specific Prevent Alarm will force the affected zone into a temporary shutdown but allow the unit to continue to run as required by the host unit or other zones A small alarm icon will appear next to the affected zone If inst...

Page 115: ...ll be set If installed the optional remote indicator light will indicate an alarm condition exists Pretrip Alarm Codes If an alarm occurs during a Pretrip Test the alarm code will be displayed as Pretrip Alarm XX where XX is the alarm code Clearing Alarm Codes Most alarm codes can be cleared conventionally from the Alarm Menu using the CLEAR soft key See the Operating Instructions chapter for proc...

Page 116: ...ck Evaporator Coil Sensor Manually monitor load temperature Report alarm at end of day 03 Check Control Return Air Sensor Manually monitor load temperature Report alarm at end of day 04 Check Control Discharge Air Sensor Manually monitor load temperature Report alarm at end of day 05 Check Ambient Temp Sensor Report alarm at end of day 06 Check Coolant Temp Sensor Report alarm at end of day 07 Che...

Page 117: ...oad temperature Report alarm at end of day 22 Heating Cycle Check Manually monitor load temperature Report alarm at end of day 23 Cooling Cycle Fault The unit is no longer able to operate and has been shut down Repair immediately 24 Heating Cycle Fault The unit is no longer able to operate and has been shut down Repair immediately 25 Alternator Battery Charger Check If unit is shut down repair imm...

Page 118: ...iately Otherwise report alarm at end of day 39 Check Water Valve Circuit If unit is shut down repair immediately Otherwise report alarm at end of day 40 Check High Speed Circuit If unit is shut down repair immediately Otherwise report alarm at end of day 41 Check Engine Coolant Temperature If unit is shut down repair immediately Otherwise report alarm at end of day 42 Unit Forced to Low Speed Repo...

Page 119: ... at end of day 57 Check Host Evap Fan High Speed If unit is shut down repair immediately Otherwise report alarm at end of day 61 Low Battery Voltage If unit is shut down repair immediately Otherwise report alarm at end of day 62 Ammeter Out of Calibration If unit is shut down repair immediately Otherwise report alarm at end of day 63 Engine Stopped If unit is shut down repair immediately Otherwise...

Page 120: ... Valve Circuit If unit is shut down repair immediately Otherwise report alarm at end of day 90 Electric Overload If unit is shut down repair immediately Otherwise report alarm at end of day 91 Check Electric Ready Input If unit is shut down repair immediately Otherwise report alarm at end of day 92 Sensor Grades Not Set Report alarm at end of day 96 Low Fuel Level Check engine fuel level and add f...

Page 121: ...ort alarm at end of day 127 Setpoint Not Entered Be sure setpoint is adjusted to required temperature 128 Engine Run Time Maintenance Reminder 1 Report alarm at end of day 129 Engine Run Time Maintenance Reminder 2 Report alarm at end of day 130 Electric Run Time Maintenance Reminder 1 Report alarm at end of day 131 Electric Run Time Maintenance Reminder 2 Report alarm at end of day 132 Total Unit...

Page 122: ...HMI Manually monitor load temperature Report alarm at end of day 157 OptiSet File Mismatch Report alarm at end of day 158 Primary Software Failed to Load Report alarm at end of day 159 Check Battery Condition If unit is shut down repair immediately Otherwise report alarm at end of day 160 Lost Radio Expansion Board REB CAN Communication If unit is shut down repair immediately Otherwise report alar...

Page 123: ...ck Battery Charger Input Power If unit is shut down repair immediately Otherwise report alarm at end of day 520 Check Battery Charger Output Power If unit is shut down repair immediately Otherwise report alarm at end of day 521 Battery Charger External Environmental Faults If unit is shut down repair immediately Otherwise report alarm at end of day 522 Battery Temperature Sensor Alarm If unit is s...

Page 124: ...d Electronic Engine Only If unit is shut down repair immediately Otherwise report alarm at end of day 599 Engine Service Tool Connected Maintenance information only Report alarm at end of the day 600 Check Crankshaft Speed Sensor Report alarm at end of day 601 Check Camshaft Speed Sensor Report alarm at end of day 602 Check Intake Throttle Position Sensor Report alarm at end of day 603 Check Exhau...

Page 125: ...rspeed If unit is shut down repair immediately Otherwise report alarm at end of day 617 Internal ECU Fault If unit is shut down repair immediately Otherwise report alarm at end of day 618 Check EGR Report alarm at end of day 619 ECU Main Relay Fault Report alarm at end of day 623 TRU CAN Message Timeout Report alarm at end of day 624 Check EGR Temperature Sensor Report alarm at end of day 625 Chec...

Page 126: ... CE E U Un ni it t D Da am ma ag ge e Push the controller access door firmly closed after each use Unit damage can occur in transit if the door is not properly closed 1 Make sure the unit is turned off before opening the doors to minimize frost accumulation on the evaporator coil and heat gain in the trailer Unit may be running when loading the trailer from a warehouse with door seals 2 Spot check...

Page 127: ...s Additional steps must be taken to insure load temperature requirements are implemented and maintained when a multi temp unit is used to refrigerate a single temperature load Trailer loading procedure will be different depending on how temperature control has established for each trailer compartment Zone Refer to Operating the Unit in Single Zone Control Mode p 46 in the Operating Instructions ch...

Page 128: ... Figure 142 Two Compartments Same Setpoint Temperature Bulkheads In Place Figure 143 Two Compartments Same Setpoint Temperature Bulkhead s Removed Post Loading Inspection 1 Make sure all the doors are closed and locked 2 Start the unit if it was shut off to load 3 Make sure the setpoints are at the desired settings 4 One half hour after loading manually initiate a Defrost cycle If the evaporator c...

Page 129: ...ion Troubleshooting 1 If a temperature reading is not within the desired temperature range refer to the troubleshooting table Table 2 p 130 Correct problem as required 2 Repeat the Enroute Inspection every 30 minutes until the compartment temperature is within the desired temperature range Stop the unit if the compartment temperature is not within the desired temperature range on two consecutive 3...

Page 130: ...the refrigerant charge may be low A competent refrigeration technician is required to add refrigerant or repair the system Contact the nearest Thermo King dealer authorized Service Center or call the Thermo King Cold Line for referral Consult the Table of Contents for Cold Line information The unit is in defrost or has just completed a defrost cycle Monitor the return air temperature after the def...

Page 131: ...ue monitoring return air temperature until reading is within desired temperature range of the setpoint Multi Temp Units Only The unit is being used to cool heat a single temperature load and does not have the capacity to cool the entire trailer A multi temperature unit may not have the cooling or heating capacity to maintain a specific temperature range throughout an entire trailer L Lo oa ad di i...

Page 132: ...ctor from the trailer before using the tractor to jump start the unit on the trailer The negative ground circuit is complete when the tractor is hooked to the trailer This can cause dangerous sparks when the positive connection is made at the battery I Im mp po or rt ta an nt t Make sure to use a 12 volt battery to jump start unit If you are using a vehicle make sure it has a 12 volt battery with ...

Page 133: ...cable to the positive battery terminal on the unit s battery Do not let the other end of the jumper cable touch anything that conducts electricity W WA AR RN NI IN NG G H Ha az za ar rd d o of f E Ex xp pl lo os si io on n Allowing the positive jumper cable to short to ground can produce dangerous sparks 7 Connect the other end of the red positive jumper cable to the positive battery terminal on t...

Page 134: ...belts when working on a unit that is running or when opening or closing compressor service valves Loose clothing might entangle moving pulleys or belts causing serious injury or possible death 11 Turn the unit on and let it start automatically or start it manually If the unit will not crank or start contact a qualified technician N No ot te e Some units with microprocessors will show an alarm code...

Page 135: ...145 Sequence for Disconnecting Jumper Cables 1 Starter Mounting Bolt on Unit Engine 2 Negative Terminal on Good Battery 3 Positive Terminal on Good Battery 4 Positive Terminal on Unit Battery J Ju um mp p S St ta ar rt ti in ng g ...

Page 136: ...tter Oil Viscosity Recommended 10W 30 Delo XLE Syntheblend for 13 to 100 F 25 C to 38 C 5W 40 Delo 400LE Full Synthetic for Cold Climates 22 to 122 F 30 C to 50 C For Other Climates 14 to 122 F 10 C to 50 C SAE 15 W 40 Synthetic 5 to 104 F 15 to 40 C SAE 15W 40 5 to 104 F 15 to 40 C SAE 10W 30 Synthetic or Synthetic Blend 13 to 104 F 25 to 40 C SAE 10W 40 13 to 86 F 2 to 30 C SAE 10W 30 22 to 122 ...

Page 137: ...xtended Life Coolant the coolant must be changed after 2 years instead of 5 years Coolant System Capacity 7 5 quarts 7 1 liters Radiator Cap Pressure 21 psig 145 kPa Engine Coolant Thermo stat 160 F 71 C Filters Oil Filter EMI 3000 Hour P N 119959 Fuel Filter EMI 3000 Hour P N 119957 Air Filter EMI 3000 Hour P N 119955 Refrigeration System Contact your Thermo King dealer for refrigeration system s...

Page 138: ...mended for extreme climates and for Rail Ready RR Domestic Refrigerated Container DRC and Trailer on Flat Car TOFC applications Note If the unit is not going to be used for an extended period of time turn the Microprocesor On Off Power Switch to the OFF position to maximize battery life Fuses Refer to Fuses Unit Protection Devices p 30 Battery Charging 12 volt 37 amp brush type Thermo King Alterna...

Page 139: ...Motor 460 3 60 60 amps Extension Cord Size 12 HP Motor 230 3 60 all 4 conductor 2000 Vac Type W Power Cable 8 AWG Power Cable 25 to 50 foot length 12 HP Motor 230 3 60 6 AWG Power Cable 75 foot length 12 HP Motor 460 3 60 10 AWG Power Cable up to 75 foot length 19 HP Motor 460 3 60 8 AWG Power Cable up to 75 foot length S Sp pe ec ci if fi ic ca at ti io on ns s ...

Page 140: ...ems Microprocessor Run Pretrip Test Engine Check fuel supply Check engine oil level Inspect belts for condition and proper tension Check engine oil pressure hot on high speed should display OK Listen for unusual noises vibrations etc Check engine coolant level and antifreeze protection 30 F 40 C Drain water from fuel tank and check vent Inspect clean electric fuel pump filter Check and adjust engi...

Page 141: ...ing Belt Water Pump Belt Tensioner and Idler Pulley with Timing Belt Kit every 6 000 hours When replacing the Timing Belt inspect the High Pressure Fuel Pump and replace as necessary S 610DE and S 610M Inspect clean EGR system valve piping and cooler C 600M Test fuel injection nozzles at least every 3 000 hours C 600M Replace fuel return lines between fuel injection nozzles every 10 000 hours Adju...

Page 142: ...he connections on all other contactors to 15 in lb 1 7 N m Refrigeration Check refrigerant level Check for proper suction pressure Check compressor oil level and condition Check compressor efficiency and pump down refrigeration system Empty oil collection container mounted on compressor Replace dehydrator and check discharge and suction pressure every two 2 years Structural Visually inspect unit f...

Page 143: ... Based on EPA 40 CFR Part 89 Remote Evaporator s Pretrip Every 1 500 Hours Every 3 000 Hours Annual 4 500 Hours Inspect Check Service These Items Electrical Inspect wire harness for damaged wires or connections Inspect replace DC fan motors Structural Visually inspect unit for fluid leaks Visually inspect unit for damaged loose or broken parts M Ma ai in nt te en na an nc ce e I In ns sp pe ec ct ...

Page 144: ...rs Annual 4 500 Hours Inspect Check Service These Items Clean entire unit including evaporator coils and defrost drains Check all unit mounting bolts brackets lines hoses etc M Ma ai in nt te en na an nc ce e I In ns sp pe ec ct ti io on n S Sc ch he ed du ul le e ...

Page 145: ...TK 56171 2 OP EN 145 Serial Number Locations Figure 146 Unit Serial Number Locations 1 On Evaporator Housing 2 On Frame In Engine Compartment ...

Page 146: ... Where Shown Above 1 Unit Serial Number 2 Unit Model 3 Bill of Material Number Figure 148 Serial Number Plate Location S 3 shown S 2 similar 1 Serial nameplate on right end of evaporator frame behind cover S Se er ri ia al l N Nu um mb be er r L Lo oc ca at ti io on ns s ...

Page 147: ...e Thermo King North American Service Directory available from any Thermo King dealer If you are unable to reach a dealer then call the Toll Free Emergency Cold Line Number 888 887 2202 The answering service will assist you in reaching a dealer to get the help you need The Cold Line is answered 24 hours a day by personnel who will do their best to get you quick service at an authorized Thermo King ...

Page 148: ... American Trailer Unit Limited Warranty EPA and ARB Supplemental Emissions Warranty Statement Your Thermo King unit is covered by the diesel engine manufacturer s EPA and ARB Supplemental Emissions Warranty Complete details of this emission warranty can be found at www thermo com manuals reference TK 56690 9 WA ...

Page 149: ...TK 56171 2 OP EN 149 N No ot te es s ...

Page 150: ...150 TK 56171 2 OP EN N No ot te es s ...

Page 151: ...TK 56171 2 OP EN 151 N No ot te es s ...

Page 152: ...protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com Ingersoll Rand has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice We are committed to using environmentally conscious prin...

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