Ingersoll-Rand M200-LV Operation And Maintenance Manual Download

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2550255

SSR M200–LV

M250–LV

M250

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M200

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2440110

OPERATION AND MAINTENANCE MANUAL

This manual contains
important safety information
and must be made available to
personnel who operate and
maintain this machine.

C.C.N.

22071393

REV.

: A

DATE

MAY

2004

SERIAL No :

Summary of Contents for M200-LV

Page 1: ...M200 2440110 OPERATION AND MAINTENANCE MANUAL This manual contains important safety information and must be made available to personnel who operate and maintain this machine C C N 22071393 en REV A D...

Page 2: ...NGERSOLL RAND COMPANY LIMITED SWAN LANE HINDLEY GREEN WIGAN WN2 4EZ UNITED KINGDOM DECLARE THAT UNDER OUR SOLE RESPONSIBILITY FOR MANUFACTURE AND SUPPLY THE PRODUCT S M200 LV M250 LV TO WHICH THIS DEC...

Page 3: ...ion NR Not required AR As required SM Sitemaster Sitepack HA High ambient machine WC Watercooled machine AC Aircooled machine ESA European serviced areas ERS Energy recovery system T E F C Totally enc...

Page 4: ...e right to make changes and improvements to products without notice and without incurring any obligation to make such changes or add such improvements to products sold previously The intended uses of...

Page 5: ...risk WARNING Air gas flow or Air discharge X XBAR WARNING Pressurised component or system WARNING Hot and harmful exhaust gas WARNING Maintain correct tyre pressure Refer to the GENERAL INFORMATION s...

Page 6: ...o not remove the Operating and Maintenance manual and manual holder from this machine Do not stack Do not operate the machine without the guard being fitted Do not stand on any service valve or other...

Page 7: ...re operation or maintenance of this machine is undertaken When parking use prop stand handrake and wheel chocks Contains asbestos SET SEQUENCER STATUS LOAD SEQUENCER AUTOMATIC CONTROL COMPRESSOR OFF L...

Page 8: ...ISED TANK ON OFF CYCLE COOLANT FILTER AIR FILTER ON OFF PUSH BUTTON COOLANT PRESSURE AIR PRESSURE STAR DELTA IEC 617 7 AUTOMATIC RESTART HEAT EXCHANGER MAINTENANCE MAINTENANCE PROHIBITED COOLANT DRAIN...

Page 9: ...ISO SYMBOLS 7 M200 LV M250 LV BELT TENSION FILTER MOTOR LUBRICATION FRAGILE KEEP DRY THIS WAY UP USE NO HOOKS NO SIDE CLAMPS ROTATION POWER INLET AC WATER IN WATER OUT...

Page 10: ...ected to the machine must have safe working pressure ratings of at least the machine rated pressure If more than one compressor is connected to one common downstreamplant effective check valves and is...

Page 11: ...re compatiblewith its electrical characteristics and that are within it s rated capacity Condensate disposal Condensate cannot be discharged into fresh surface water drains In some regions compressor...

Page 12: ...C LUBRICATION SYSTEM AIR COOLED MACHINES KEY A LUBRICANT B LUBRICANT AIR 1 COOLER 2 SEPARATOR TANK 3 FILLER PLUG 4 ORIFICE SCREEN 5 SAFETY VALVES 6 COOLANT STOP VALVE 5SV 7 COOLANT FILTER 8 THERMOSTAT...

Page 13: ...0 LV WC LUBRICATION SYSTEM WATER COOLED MACHINES KEY A LUBRICANT B LUBRICANT AIR 1 COOLER 2 SEPARATOR TANK 3 FILLER PLUG 4 ORIFICE SCREEN 5 SAFETY VALVES 6 COOLANT STOP VALVE 5SV 7 COOLANT FILTER 8 TH...

Page 14: ...AIR PIPING AIR COOLED MACHINES KEY A AIR B LUBRICANT AIR 1 AFTERCOOLER 2 SEPARATOR TANK 3 COMPRESSOR 4 CHECK VALVE 5 BLOWDOWN VALVE 3SV 6 PRESSURE TRANSDUCER 7 MOISTURE SEPARATOR OPTION 8 MINIMUM PRES...

Page 15: ...KEY A AIR B LUBRICANT AIR 1 AFTERCOOLER 2 SEPARATOR TANK 3 COMPRESSOR 4 CHECK VALVE 5 BLOWDOWN VALVE 3SV 6 PRESSURE TRANSDUCER 7 MOISTURE SEPARATOR OPTION 8 COOLER 9 MINIMUM PRESSURE VALVE 10 SAFETY V...

Page 16: ...tic valve and a filter When the unit is operating the coolant is pressurised and forced to the compressor bearings The compressor load control system is automatic On Off line The compressor will opera...

Page 17: ...43 9 m3 min 1550 ft3 min 42 5 m3 min 1501 ft3 min 38 8 m3 min 1370 ft3 min FULL LOAD CURRENT MAXIMUM 380V 557 538 FULL LOAD CURRENT MAXIMUM 415V 536 519 STARTING CURRENT MAXIMUM 380V 1020 1020 STARTIN...

Page 18: ...GENERAL INFORMATION 16 M200 LV M250 LV Revision A 22158653 AC...

Page 19: ...in contactor KM2 Delta contactor KM3 Star contactor KM4 Fan contactor MM Main motor FM Fan motor TR Thermistor relay motor windings MOL Main motor overload relay RFI RFI filter PCB1 Printed circuit bo...

Page 20: ...GENERAL INFORMATION 18 M200 LV M250 LV Revision A 22065734 WC...

Page 21: ...2 Delta contactor KM3 Star contactor KM4 Fan contactor MM Main motor FM Fan motor TR Thermistor relay motor windings MOL Main motor overload relay RFI RFI filter PCB1 Printed circuit board Power suppl...

Page 22: ...of the compressor are slots to enable a fork lift truck 5 ton minimum to move the machine Alternatively a special lifting frame can be supplied to enable a crane or hoist to move the compressor LOCATI...

Page 23: ...olts and spacers which are marked with fluorescent tags Two are situated on the airend support and the other two on the motor support ELECTRICAL DATA An independent electrical isolator should be insta...

Page 24: ...ally with damage to the system Scale Scale formation inhibits effective heat transfer yet it does help prevent corrosion Therefore a thin uniform coating of calcium carbonate is desired on the inner s...

Page 25: ...ESSURE is less than the ONLINE PRESSURE This also returns the machine to the operating mode that is specified by the MODE OF OPERATION set point The other five buttons provide access to various operat...

Page 26: ...ighted This means that they are displayed as light characters on a dark background barg CURRENT STATUS 7 5 barg PACKAGE DISCHARGE TEMP 39_C RUNNING LOADED AIREND DISCHARGE TEMP MODE MOD ACS 89_C MAIN...

Page 27: ...tions Items will be highlighted in inverse display mode 1 Selecting the highlighted item will display the corresponding menu 2 Selecting the highlighted item will place the value in edit mode This is...

Page 28: ...SEC Screen Contrast 0 to 10 1 Does not apply to automatic across the line starters OPERATOR SETPOINTS barg 7 5 barg OFFLINE PRESSURE 7 6 barg READY TO START ONLINE PRESSURE 6 9 barg STATUS MAIN MENU S...

Page 29: ...ENSOR 1AVPT CALIBRATE READY TO START SENSOR 3APT CALIBRATE STATUS MAIN MENU SELECT SENSOR CALIBRATION Pressure sensor calibration is done through the SENSOR CALIBRATION screen Sensor calibration can o...

Page 30: ...and value of each of the items listed below can be seen by moving the list up and down using the arrow buttons Pressing the ALARM HIST button will return the display to the ALARM HISTORY screen ALARM...

Page 31: ...a sequencer or an ISC This warning will occur when the package discharge pressure is above the maximum offline pressure rated pressure plus 3 psig 0 2 bar for more than 3 seconds This warning will ca...

Page 32: ...ontains unacceptable values When this occurs the sensors should be calibrated and all the set points checked It is normal for this alarm to occur after changing controller software REMOTE START FAILUR...

Page 33: ...itch STOPPING THE MACHINE IN AN EMERGENCY Refer to the diagram T5443 If the machine has to be stopped in an emergency DEPRESS THE EMERGENCY STOP BUTTON 1 LOCATED ON THE INSTRUMENT PANEL This will over...

Page 34: ...ough optimization and efficiency and reduced produc tion losses through fewer unexpected maintenance requirements and downtime An optional feature Intelliguard is used to reduce downtime by remote mon...

Page 35: ...r 1000 hours or as defined by local or national legislation Separator tank Fully inspect all external surfaces welds and fittings Report any excessive corrosion mechanical or impact damage leakage or...

Page 36: ...signs indicating that Maintenance Work is in Progress are posted in a position that can be clearly seen Upon completion of maintenance tasks and prior to returning the machine into service ensure that...

Page 37: ...ny form of sealant on either the separator tank or the separator tank cover faces WARNING Do not remove the staple from the anti static gasket on the separator element since it serves to ground any po...

Page 38: ...shows OVERPRESSURE BLOWDOWN SYSTEM Check the operation of the load solenoid OVERPRESSURE INEFFECTIVE Check the operation of the unloader valve strip and clean if necessary Compressor will not DEMAND...

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