InfoSight LabeLase 4000 Operation & Maintenance Manual Download

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LabeLase



4000 Tag Printer

Operation & Maintenance Manual

Rev A4

February 2018

INFOSIGHT CORPORATION

20700 U.S. Highway 23

P.O. Box 5000

Chillicothe, Ohio 45601 USA

+1.740.642.3600 Tel. (M-F 8am-5pm US Eastern Time Zone)

+1.800.401.0716 Emergency Service U.S. & Canada (outside normal business hours)

+1.740.642.4666 Emergency Service International (outside normal business hours)

+1.740.642-5001 Fax.

www.infosight.com

Summary of Contents for LabeLase 4000

Page 1: ...20700 U S Highway 23 P O Box 5000 Chillicothe Ohio 45601 USA 1 740 642 3600 Tel M F 8am 5pm US Eastern Time Zone 1 800 401 0716 Emergency Service U S Canada outside normal business hours 1 740 642 4666 Emergency Service International outside normal business hours 1 740 642 5001 Fax www infosight com ...

Page 2: ...This Page Intentionally Left Blank ...

Page 3: ...d to lost profits arising out of or relating to this manual or the information contained in it even if INFOSIGHT CORPORATION has been advised knew or should have known of the possibility of such damages INFOSIGHT CORPORATION expressly warrants the equipment manufactured by it as set forth in the Standard Terms and Conditions of Sale INFOSIGHT CORPORATION makes no other warranties either expressed ...

Page 4: ...The laser beam Exits the Final lens 5 inches from the tag Never attempt to operate the Laser Tag Marker without the protective covers in place Never attempt to override any of the safety interlocks on the tag printer Never attempt to dismantle or repair the tag printer In case of malfunction contact an Infosight service representative Any of the actions mentioned above may result in permanent eye ...

Page 5: ...n top of the Laser Marker Environmental Conditions The LabeLase Printer is intended for Indoor use only Altitude up to 6500 feet operating temperature 40 to 100 degrees F 80 maximum relative humidity rated 115 240Vac 16 8 A 50 60 HZ Outlets must be grounded pollution degree 2 Lifting Requirements Weight 92 Lbs Please consult your safety department CAUTION If this printer is not used in the manner ...

Page 6: ...uthorized to do so in writing by INFOSIGHT In addition to any other right of INFOSIGHT INFOSIGHT has the right to terminate this license if the terms of this license are violated 4 RESTRICTION ON USE AND TRANSFER The single processor version s of the PROGRAM s and Documentation are to be used on one computer or embedded system at any one time The multi processor version s of the PROGRAM s and Docu...

Page 7: ...ssued Feb 2017 A Correction to Printer Setup Section A1 Correction to Preface Section A2 Added Certifications Updated Optical Laser Safety Table in Preface Updated Printer Setup Section Updated Connecting a Water Chiller Section April 2017 A3 Updated Software Installation when CDs replaced with Thumb Drives Feb 2018 A4 Updated pictures ...

Page 8: ... water cooled The OPERATION manual is intended as a companion to the ONLINE REFERENCE MANUALS supplied with the Producer Designer software package and also available on the Infosight webpage http www infosight com labelaseproducer2 producer http www infosight com labelaseproducer2 designer The OPERATIONS AND MAINTENANCE manual will be automatically installed on your computer hard drive when instal...

Page 10: ..._ 6 PRINTER CONFIGURATION LASER SETTINGS ________________________________ 8 CYCLE TIME CONSIDERATIONS_____________________________________________ 9 BASIC TROUBLE SHOOTING ______________________________________________ 10 NORMAL MAINTENANCE SERVICING_____________________________________ 11 AIR FILTER REMOVAL REPLACEMENT ____________________________________ 11 LENS CLEANING PROCEDURE ______________...

Page 12: ......

Page 13: ...to your PC LabeLase Producer software should first be installed on your PC The easiest way to install the software is to use the Installer Thumb Drive that came with your new printer In addition to installing the correct version of Producer for your specific printer model it will also allow you to configure the appropriate communications interface If your original Installer Thumb Drive is not avai...

Page 14: ...ler must be connected The chiller must have a flow rate of 1 0 2 0 GPM at less than 60 PSI Infosight recommends our ITM40132 cooler kit for 115 volt and ITM40133 for 230 volt systems 1 Remove the rear panel 2 Route the lines through the openings 3 Connect the lines to the cooler inlet and outlet on the back of the laser 4 Replace the rear panel 2 1 ...

Page 15: ...ducer software 2 Connect the AC power cord to the printer and plug the other end into a nearby power receptacle 3 Press the power switch to the ON position PRINTER COMMUNICATIONS LL4000 series of printers requires a communication link to a PC running Producer software In addition to the standard serial RS232 link an integrated USB Ethernet module is provided The LabeLase Producer Software Installa...

Page 16: ...g a tag layout requires SUPERVISOR login and using LabeLase Designer Software A Refer to the LabeLase Producer Software Manual for loading a tag layout B Refer to the LabeLase Producer Software Manual and Designer Software Manual for changing and or designing a tag layout 6 Adjust printer setup parameters if necessary e g laser speed NOTE other than setting laser speed LIGHTER DARKER slider bar th...

Page 17: ... the printer If necessary tag stock can be manually fed into the printer by pressing the FEED button located beside the large red E STOP button CAUTION DO NOT GRIP THE TAG STOCK BY ITS EDGES WHEN FEEDING INTO THE PRINTER PROTECT YOUR HANDS AND FINGERS FROM THE SHARP EDGES OF THIN METAL TAG STOCK AT ALL TIMES Feed Button Operation Press Release Quickly feed one tag length OUT forward Press Hold for...

Page 18: ...our PC via Extended Protocol B If there is no tag stock feeding in from the back of the machine a single tag inserted in the FRONT slot will be automatically drawn into the printer 5 If the AUTO PRINT SINGLE ITEMS box is checked enabled in the SETUP PRINTER CONFIGURATION menu requires supervisor login then tag printing will begin automatically with no further action or input required 6 If the auto...

Page 19: ...aid Optional field anchor display shows field alignment Zoom in out for detailed display Tag geometry features such as holes slots bare edges and bend lines can be shown Prints all PC installed fonts including Unicode characters for all languages User selectable download of message data from a host computer via RS 232 network TCP IP or network file transfer A wide selection of communications proto...

Page 20: ...increased to achieve the same relative blackness Some materials with especially sensitive surfaces such as PermaLabel will print more consistently at lower duty cycles and therefore correspondingly lower laser speeds Tickle controls the readiness of the laser to fire and helps maintain consistency of marking across the tag surface Some tag materials are more sensitive to power variation than other...

Page 21: ...text to create darker easier to read characters Also try using the BOLD font setting instead of a larger font size 4 Design printing to run ACROSS the tag at 90 rotation right angles to tag feed rather than down the tag at 0 rotation printing parallel to tag feed is slower 5 Avoid drawing graphic boxes around text or other graphics with long vertical parallel to tag feed lines 6 Combine text strin...

Page 22: ...ions cable and settings Problem Out of tag message on PC screen Load more tag stock into printer Insert single tag in front tag slot Problem Tag exiting too far or not far enough breakoff nick not aligned with exit slot The printer may need to be re calibrated See the Troubleshooting Maintenance Feed and Tag Adjustment section of the built in help Problem Tag print appears very light fine lines ap...

Page 23: ...se in a normal office environment It is not intended to protect the printer from industrial contaminants or vapors typical of a factory or mill environment As the filter elements accumulate dust and pollen over time air flow through the printer may be reduced This may cause excessive dust to accumulate on the internal optics lenses and mirrors which may shorten their life considerably Therefore it...

Page 24: ...oval The filter cover is located on the rear of the printer The filter covers pop off the printer Carefully blow any lint or dust off the filters or gently wash them in soap and water Dry the filters thoroughly before reinstalling Replace the filters in the filter covers and pop them back onto the printer ...

Page 25: ...e is a filter on the opposite side of the printer from the tag spool The filter covers pop off the printer Carefully blow any lint or dust off the filters or gently wash them in soap and water Dry the filters thoroughly before reinstalling Replace the filters in the filter covers and pop them back onto the printer ...

Page 26: ...642 4666 International On Site Service InfoSight Corporation can dispatch a Field Service Engineer to your facility to perform equipment start up repair maintenance and training Service Contracts Periodic scheduled on site maintenance technical service and extended warranties can be arranged by contacting Customer Service at the number below Factory Service Call Customer Service for a Return Autho...

Page 27: ...InfoSight Corporation All Rights Reserved Page 15 FUNCTIONAL BLOCK DIAGRAM Warning INVISIBLE LASER RADIATION AVOID EYE OR SKIN EXPOSURE TO DIRECT OR SCATTERED RADIATION CLASS 1 LASER PRODUCT USING A CLASS 4 EMBEDDED LASER 10 W 10 57 10 63 μm ...

Page 28: ...rved LL4000 Tag Printer LABELASE 4000 SERIAL PORT CONNECTION TO AN IBM PC OR EQUIVALENT Note Handshake protocol is XON XOFF Communications adapters such as USB to RS232 must support XON XOFF XON is DC1 CTL Q or 11h or 17 decimal XOFF is DC3 CTL S or 13h or 19 decimal ...

Page 29: ...o ANSI Z136 1 1993 We will provide adequate data to the LSO Laser Safety Officer enabling LSO to designate NHZ nominal hazard zone as required pursuant to Class IV 3 4 1 CDRH 21 CFR J 1040 1 1040 5 IEC 60825 1 2014 3rd edition EN 60825 1 2014 3rd edition OSHA Publication 8 1 7 Section II Chapter 6 Certifications EMC Emissions EN 55022 2010 AC 2011 Class A ITE emissions requirements EU ICES 003 Iss...

Page 30: ...ocuments auf das sich diese Erklärung bezieht mit der den folgenden Norm en oder Richtlinie n übereinstimmt auquel se réfère cette déclaration est conforme à la aux norme s ou au x document s normatif s al que se refiere esta declaración es conforme a la s norma s u otro s documento s normativo s waarnaar deze verklaring verwijst aan de volende norm en of richtlijn en beantwoordt a cui si riferisc...

Page 31: ...ed as detailed in section II During service and or alignment the LabeLase 4000 Tag Printer becomes a Class 4 device Servicing should be performed only by a Qualified Laser Service Safety Technician Because of the Class 4 classification InfoSight will provide such a person to be available to the end user of this marker The nominal power output of the laser used is 10 watts with a maximum peak power...

Page 32: ... systems are exempt from all control measures The Class 1 designation does not apply during times of maintenance or service where the safety controls of the device are defeated or otherwise removed The Class 1 environment resumes once the device is returned to its original state with all safety devices properly reconnected Class 2 This classification applies only to continuous wave CW and repetiti...

Page 33: ... Hazard Zone analysis required Standard Operating Procedures No requirement No requirement No requirement Should have Shall have Education and Training No requirement Should have Should have Shall have Shall have Authorized Personnel No requirement No requirement No requirement Shall have Shall have Warning Signs and Labels No requirement Should have Should have Shall have Nominal Hazard Zone anal...

Page 34: ...rption of laser energy The thermal damage process resulting in burns is generally associated with lasers operating at exposure times greater than 10 microseconds and in the wavelength region from the near ultraviolet to the far infrared Tissue damage may also be caused by thermally induced acoustic waves following exposures to sub microsecond laser exposures 1 4 3 Skin Injury To the skin UVA 315 4...

Page 35: ...39019 LL4105 with no cover 100W laser 5 drive ITM39020 LL4084 with no cover 80W laser 4 drive ITM39021 LL4063 with no cover 60W laser 3 drive ITM38685 5 drive assembly ITM38061 4 drive assembly ITM39026 3 drive assembly ITM39036 Spool Payoff Assembly ITM37388 Laser Lens Assembly ITM39396 LL4000 120V Wiring Diagram ...

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