Indulogix ILVFE-1W0075 User Manual Download

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Summary of Contents for ILVFE-1W0075

Page 1: ......

Page 2: ...2 ILVFE series user manual...

Page 3: ...ke you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death...

Page 4: ...eral grounding requirements 13 Fuses and circuit breakers 14 Power wiring 15 I O wiring recommendations 18 Start and speed reference control 25 Chapter 2 Start up 27 Preparing the drive start up 27 In...

Page 5: ...and corrective action 67 Appendix A Supplemental drive information 70 Drive fuse circuit breaker ratings 70 Specifications 71 Appendix B Accessories and dimensions 73 Product selection 73 Product dim...

Page 6: ...justable Frequency AC Drive devices In addition you must have an understanding of the parameter settings and functions Manual conventions In this manual we refer to the ILVFE Adjustable Frequency AC D...

Page 7: ...r repairing this assembly Component damage may result if ESD control procedures are not followed ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in pr...

Page 8: ...E 1W0075 A 72 x 185 5 x146 1 50 2 8 0 ILVFE 1W0150 B 100 x 174 x 146 5 2 20 3 11 ILVFE 1W0220 B 100 x 174 x 146 5 380 460V 3 Phase With filter 0 75 1 2 5 ILVFE 3W0075 A 72 x 185 5 x146 1 50 2 4 2 ILVF...

Page 9: ...ust be read and understood before the actual installation begins ATTENTION The following information is merely a guide for proper installation Indulogix cannot assume responsibility for the compliance...

Page 10: ...1 96 N m 14 17 lb in Protect the cooling fan by avoiding dust or metallic particles Do not expose to a corrosive atmosphere Protect from moisture and direct sunlight Minimum Mounting Clearances Table...

Page 11: ...round shall be disconnected if the drive is installed on an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage To discon...

Page 12: ...ranch circuit is required It should be mounted closest to the branch and sized to handle the total current of the branch circuit Table 1 C Input Power Conditions Input power condition Corrective actio...

Page 13: ...nd rod or bus bar Grounding points must comply with national and local industrial safety regulations and or electrical codes Shield Termination SHLD Either of the safety ground terminals located on th...

Page 14: ...should be periodically checked Fuses and circuit breakers The ILVFE drive does not provide branch short circuit protection This product should be installed with either input fuses or an input circuit...

Page 15: ...eptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot fo...

Page 16: ...hs can be achieved by installing devices on the output of the drive Consult factory for recommendations Output disconnect The drive is intended to be commanded by control input signals that will start...

Page 17: ...1 9 N m 14 17 lb in C 13 3 mm 2 6 AWG 3 3 mm 2 12 AWG 2 7 3 2 N m 24 28 lb in Maximum minimum sizes that the terminal block will accept these are not recommendations Motor start stop precautions ATTE...

Page 18: ...AWG twisted pair 100 shield with drain 300V 60 C 140 F 0 8 mm 2 18 AWG 3 conductor shielded for remote pot only If the wires are short and contained within a cabinet which has no sensitive circuits th...

Page 19: ...y isolated with digital inputs from analog I O 05 Digital input 1 Preset freq Program with t201 Digital In1 Sel t201 06 Digital input 2 Preset freq Program with t202 Digital In2 Sel t202 11 24V DC Dri...

Page 20: ...erminals 01 and 11 Remove this jumper when using I O Terminal 01 as a stop or enable input 2 Two wire control shown For 3 wire control use a momentary input on I O Terminal 02 to command a start Use a...

Page 21: ...or typically matched to the PTC Hot Resistance to I O Terminals 12 13 14 Wire R2 R3 Relay Output SRC to I O Terminals 5 11 t201 Digital In Sel 3 Aux fault t221 Relay Out Sel 10 above anlg V t222 Relay...

Page 22: ...d run reverse inputs are closed at the same time an undetermined state could occur Internal supply SRC External supply SRC Each digital input draws 6mA 2 wire SNK control run FWD run REV Internal supp...

Page 23: ...ILVFE series user manual 23...

Page 24: ...Terminal 04 common together for all drives If they are to be tied into another common such as earth ground or separate apparatus ground only one point of the daisy chain of I O Terminal 04 should be...

Page 25: ...ources The source is normally determined by P108 Speed Reference However when t201 or t202 Digital Inx Sel is set to option 2 4 5 or 6 and the digital input is active t201 or t202 will override the sp...

Page 26: ...26 ILVFE series user manual The selection of Accel Decel rates can be made through digital inputs RS485 DSI communications and or parameters...

Page 27: ...that the Sink SNK Source SRC Setup DIP Switch is set to match your control wiring scheme See Figure 1 5 in Chapter 1 of this manual Important The default control scheme is Source SRC The Stop termina...

Page 28: ...es drive is running and commanded motor direction Flashing red Drive has been commanded to change direction Indicates actual motor direction while decelerating to zero Alphanumeric display Steady red...

Page 29: ...shing digit Enter Advance one step in programming menu Save a change to a parameter value Speed potentiometer Used to control speed of drive Default is active Controlled by parameter P108 Speed Refere...

Page 30: ...Down Arrow to scroll through the group menu d P t C and A Press Enter or Sel to enter a group The rightmost digit of the last viewed parameter in that group will flash Or Or 5 Press the Up Arrow or D...

Page 31: ...med viewed edited using the integral keypad Refer to Appendix B for catalog To configure a drive to operate in a specific way drive parameters may have to be set Three types of parameters exist ENUM E...

Page 32: ...l t202 Analog In 4 20mA Hi t214 Analog In 0 10V Lo t211 Relay Out Sel t221 Analog In 0 10V Hi t212 Relay Out Level t222 Communications Language C301 Comm Data Rate C302 Comm Node Addr C303 Comm Loss A...

Page 33: ...quency command can come from a number of sources Refer to start and speed reference control in chapter 1 for details Values Default Read only Min Max 0 0 P105 Maximum freq Display 0 1 Hz d003 Output c...

Page 34: ...in the order they occur d007 Fault 1 Code the most recent fault Repetitive faults will only be recorded once Refer to Chapter 4 for fault code descriptions Values Default Read only Min Max F2 F122 Dis...

Page 35: ...r to the flowcharts in chapter 1 for details Values Default Read only Min Max 0 9 Display 1 d013 Contrl ln status Related Parameter s d002 P104 P105 Status of the control terminal block control inputs...

Page 36: ...d only Min Max 0 9 Display 1 d015 Comm status Related Parameter s C302 C306 Values Default Read only Min Max 0 1 Display 1 d016 Control SW ver Main control board software version Values Default Read o...

Page 37: ...Read only Min Max 0 FFFF Display 1 Hex d020 Analog in 0 10V Related Parameter s t211 t212 The present value of the voltage at I O Terminal 13 100 0 10 volts Values Default Read only Min Max 0 0 100 0...

Page 38: ...Overload if the value of this parameter is exceeded by 150 for 60 seconds or 200 for 3 seconds Values Default Based on drive rating Min Max 0 0 Drive rated amps x 2 Display 0 1 Amps P104 Minimum freq...

Page 39: ...l restart after a Stop command when Stop is removed and Start is held active 4 2 wire Hi speed Outputs are kept in a ready to run state The drive will respond to a Start command within 10 ms I O Termi...

Page 40: ...lears active fault 1 Coast CF 1 Coast to Stop Stop command clears active fault 2 DC Brake CF 1 DC Injection Braking Stop Stop command clears active fault 3 DCBrkAuto CF 1 DC Injection Braking Stop wit...

Page 41: ...riority Options 0 Drive Pot Default Internal frequency command from the potentiometer on the integral keypad 1 Internal Freq Internal frequency command from A409 Internal Freq 2 0 10V input External f...

Page 42: ...function When Enabled the value held in the motor overload counter is saved at power down and restored at power up A change to this parameter setting resets the counter Options 0 Disabled Default 1 En...

Page 43: ...t command will override this input 3 Aux fault When enabled an F2 Auxiliary Input fault will occur when the input is removed 4 Preset Freq default External frequency command as defined by A410 A413 Pr...

Page 44: ...not changed 15 Anlg invert Inverts the scaling of the analog input levels set in t211 Anlg In 0 10V Lo and t212 Anlg In 0 10V Hi or t213 Anlg In4 20mA Lo and t214 Anlg In4 20mA Hi 16 27 Reserved t211...

Page 45: ...g input level that corresponds to P104 minimum freq if a 4 20mA input is used by P108 Speed reference Analog inversion can be accomplished by setting this value larger than t214 Anlg in 0 10V Hi or by...

Page 46: ...eeds the current Amps value set in t222 Relay out level Important Value for t222 Relay out level must be entered in percent of drive rated output current 8 Above DC Volt Drive exceeds the DC bus volta...

Page 47: ...eries user manual 47 t222 Relay out level Related Parameter s t221 32 bit parameter t221 setting Min Max 6 0 400 Hz 7 0 180 8 0 815 Volts 10 0 100 11 0 1 Values Default 0 0 Min Max As above Display As...

Page 48: ...e addr Related Parameter s d015 Sets the drive node address for the RS485 DSI port if using a network connection Important Power to drive must be cycled before any changes will affect drive operation...

Page 49: ...ed before any changes will affect drive operation Options 0 RTU 8 N 1 Default 1 RTU 8 E 1 2 RTU 8 O 1 3 RTU 8 N 2 4 RTU 8 E 2 5 RTU 8 O 2 C307 Comm write mode Determines whether parameter changes made...

Page 50: ...in chapter 1 for details Maximum Freq Accel Time Accel Rate Values Default 20 0 Secs Min Max 0 1 600 0 Secs Display 0 1 Secs A402 Decel time 2 Related Parameter s P110 When active sets the rate of de...

Page 51: ...and deceleration time when a jog command is issued Values Default 10 0 Secs Min Max 0 1 600 0 Secs Display 0 1 Secs A409 Internal freq Related Parameter s P108 Provides the frequency command to the dr...

Page 52: ...l Decel parameter used 2 0 0 A410 Preset freq 0 Accel time 1 Decel time 1 1 0 A411 Preset freq 1 Accel time 1 Decel time 1 0 1 A412 Preset freq 2 Accel time 2 Decel time 2 1 1 A413 Preset freq 3 Accel...

Page 53: ...Related Parameter s P107 A418 Defines the maximum DC brake current in amps applied to the motor when P107 Stop Mode is set to either Ramp or DC Brake Values Default Drive rated amps x 0 05 Min Max 0 0...

Page 54: ...ate RA resistor is used see selection Table B C the drive provides calculated resistor overload protection However the drive cannot protect against a brake IGBT failure Attention A risk of fire exists...

Page 55: ...ay come from a digital command the keypad or a serial command All reverse inputs including two wire Run Reverse will be ignored with reverse disabled Options 0 Rev enabled Default 1 Rev disabled A435...

Page 56: ...ess time hi Related Parameter s d010 P105 Scales the time value when the drive is running at P105 Maximum freq When set to a value other than zero d010 Process Display indicates the duration of the pr...

Page 57: ...provides Class 10 motor overload protection Settings 0 2 select the derating factor for the l2t overload function Options 0 No derate Default 1 Min derate 2 Max derate A446 PWM frequency Sets the carr...

Page 58: ...es to a value other then 0 2 Set A452 auto rstrt delay to a value other then 0 Clear an overvoltage undervoltage or heatsink ovrtmp fault without restarting the drive 1 Set A451 auto rstrt tries to a...

Page 59: ...lts and redefines the Volts per Hz curve 1 1 Drive may add additional voltage unless option 5 is selected Options 1 30 0 VT Variable torque 2 30 0 VT 3 30 0 VT 4 30 0 VT 5 0 0 no IR Constant torque 6...

Page 60: ...VAC A458 Program lock Protects parameters against change by unauthorized personel Options 0 Unlocked Default 1 Locked A459 Testpoint sel Used by Indulogix engineers only Values Default 400 Min Max 0...

Page 61: ...nsation A436 Advanced Program 54 Contrl in status d013 Display 34 Control source d012 Display 34 Control SW ver d016 Display 35 Current limit A441 Advanced Program 55 DB duty cycle A428 Advanced Progr...

Page 62: ...d010 Display 33 Process factor A440 Advanced Program 55 Process time hi A439 Advanced Program 55 Process time lo A435 Advanced Program 54 Program lock A458 Advanced Program 59 PWM frequency A446 Adva...

Page 63: ...When this type of fault occurs and A451 Auto rstrt tries is set to a value greater than 0 a user configurable timer A452 Auto rstrt delay begins When the timer reaches zero the drive attempts to autom...

Page 64: ...ng faults Clear a type 1 fault and restart the drive Step Action 1 Set A451 Auto rstrt tries to a value other than 0 2 Set A452 Auto rstrt delay to a value other than 0 Clear an overvoltage undervolta...

Page 65: ...Accel time x or reduce load so drive output current does not exceed the current set by parameter A441 Current limit F7 Motor overload Internal electronic overload trip 1 An excessive motor load exists...

Page 66: ...ive parameters as needed F63 SW overcurrent Programmed A448 SW current trip has been exceeded Check load requirements and A448 SW current trip setting F64 Drive overload Drive rating of 150 for 1 minu...

Page 67: ...our configuration Verify that A434 Reverse disable is not prohibiting movement Improper boost setting at initial start up None Set A453 Boost Select to option 2 35 0 VT Drive is faulted Flashing red s...

Page 68: ...rrect sink source DIP switch setting None Set switch to match wiring scheme Drive does not respond to changes in speed command Cause s Indication Corrective action No value is coming from the source o...

Page 69: ...programming Motor operation is unstable Cause s Indication Corrective action Motor data was incorrectly entered None Correctly enter motor nameplate data into P101 P102 and P103 Enable A436 Compensat...

Page 70: ...4V ON 4 20mA analog 250 input impedance 0 10 VDC analog 100k input impedance External pot 1 10 k 2W minimum Control output Programmable output form C relay Resistive rating 3 0A at 30V DC 125V AC and...

Page 71: ...Analog input Within 0 05 of set output frequency Within 0 5 of maximum output frequency Speed regulation Open loop with slip compensation 2 of base speed across a 40 1 speed range Stop modes Multiple...

Page 72: ...LVFE estimated Watts loss rated load speed PWM Voltage kW HP Watts loss 200 240V 1 Phase 0 75 1 0 1 50 2 0 2 20 3 0 43 82 109 380 460V 3 Phase 0 75 1 0 1 50 2 0 2 20 3 0 3 70 5 0 5 50 7 5 7 50 10 11 0...

Page 73: ...3W0150 A 72 x 185 5 x146 2 20 3 6 0 ILVFE 3W0220 B 100 x 174 x 146 5 3 70 5 8 7 ILVFE 3W0370 B 100 x 174 x 146 5 5 50 7 5 13 0 ILVFE 3W0550 C 130 x 258 x 189 8 7 50 10 18 0 ILVFE 3W0750 C 130 x 258 x...

Page 74: ...74 ILVFE series user manual Product dimensions Frame A Frame B Frame C...

Page 75: ...ILVFE series user manual 75 Recommended external brake resistor circuitry External display optional...

Page 76: ...are shown for illustration purposes only Refer to the master controller s user manual for network terminations Note that there is no standard for the and wires and consequently Modbus device manufact...

Page 77: ...on Selects the drive s response to communication problems C305 Comm loss time Sets the time that the drive will remain in communication loss before the drive implements C305 Comm loss action C306 Comm...

Page 78: ...0 Accel rate 2 enable 11 Hold Accel rate select 10 11 00 No command 01 Decel rate 1 enable 10 Decel rate 2 enable 11 Hold Decel rate select 12 13 14 000 No command 001 Freq Source P108 Speed reference...

Page 79: ...ILVFE series user manual 79 Additional information More info can be found on our website www indulogix com...

Page 80: ...80 ILVFE series user manual...

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