Indian Motorcycle Chief 2010 Manual Download | Manualshive

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Congratulations on your purchase of a new 2010 Indian Chief® Motorcycle and welcome to the tribe. You have joined
a select group of discriminating motorcycle owners that have acquired a celebrated piece of American history, an
Indian Motorcycle. Your new Chief® is the end result of true dedication and craftsmanship by the engineering, design,
and assembly teams here at Indian Motorcycle Company (IMC) in Kings Mountain, North Carolina. We hope you
will take as much pride in riding your new Indian motorcycle as our team did building it.
Your motorcycle is designed and manufactured to meet our goal of providing you with a high quality motorcycle that
you can ride trouble free for many years to come. Th

is owner’s manual contains important information about the safe

operation and important maintenance of your motorcycle.
We urge you to read the manual thoroughly. Become familiar with the controls it describes and follow its
recommendations closely, as this will make your riding as easy and enjoyable as possible.
To help maintain the value of your motorcycle and to keep from voiding your factory warranty, please remember
that skilled technicians using equipment and methods recommended by IMC are best qualiﬁ ed to perform all major
repairs and service. Your authorized Indian Motorcycle Dealer knows your motorcycle best and should be consulted
for service and assistance.
Also enclosed you will ﬁ nd information about the Indian Riders Group (IRG). You will be automatically signed up for
the IRG for one year with the registration of your new motorcycle. Th

e IRG oﬀ ers a wealth of beneﬁ ts for its members,

including travel discounts, roadside assistance and others special privileges. Local chapters organize rides, get-togethers
and facilitates charity events. Talk to your local Indian Motorcycle Dealer or visit

www.indianmotorcycle.com

.

Again, thank you for your purchase. Enjoy the ride…

Sincerely,

Steve Heese – President

Welcome

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Summary of Contents for Chief 2010

Page 1: ... Become familiar with the controls it describes and follow its recommendations closely as this will make your riding as easy and enjoyable as possible To help maintain the value of your motorcycle and to keep from voiding your factory warranty please remember that skilled technicians using equipment and methods recommended by IMC are best qualiﬁed to perform all major repairs and service Your auth...

Page 2: ...Information This manual should be considered a permanent part of the motorcycle and must remain with the motorcycle at the time of resale ...

Page 3: ...riding your Indian Motorcycle 11 Starting and Riding How to start and operate your Indian Motorcycle 26 Maintenance Lubrication Required maintenance and service 31 Troubleshooting 52 Warranty Information Warranty coverage responsibilities claim procedure 55 Maintenance Schedule Records 65 Riders Logbook 75 List of Illustrations Tables Charts 82 Index 83 Table of Contents ...

Page 4: ...ting Improper fuel can cause engine damage Introduction For your own safety and for longer service life of your motorcycle follow the instructions and warnings contained in this manual Ignoring them could result in damage to the motorcycle or personal injury to yourself or others Damage to your motorcycle caused by failing to follow these instructions is not covered by the Indian Motorcycle Compan...

Page 5: ...ot followed Note Indicates other information of particular importance placed in italic type Ø VOID Indicates information that will affect the validity of one or more of your IMC Warranties We recommend you pay special attention to these notices and observe all warnings and cautions Introduction California Proposition 65 Warning WARNING This product contains or emits chemicals known to the state of...

Page 6: ...ignal 13 Indian Head Dress 14 Power port Rear 15 Air Cleaner 16 Ignition Switch 17 Speedometer 1 Front Brake Master Cylinder 2 Right Front Turn Signal 3 Coil Cover 4 Rear Brake Pedal 5 Rear Master Cylinder 6 Footrest 7 Oil Filter 8 Transmission Fill Plug 9 Transmission Drain Plug 10 Engine Oil Fill Plug 11 Engine Oil Drain Plug 12 Rear Axle Adjuster 13 Right Rear Turn Signal 14 Tail light 15 Batte...

Page 7: ...g GAWF 549 lbs 249 kg Seat Height 27 25 in 708 mm Wheelbase 68 4 in 1737 mm Overall Length All 100 5 in 2553 mm Overall Width 40 5 in 1029 mm all models Overall Height 50 5 in 1283 mm with Windshield 59 5 in 1511 3 mm Rake frame 34 Degrees Trail 5 92 in Ground Clearance 6 0 in 162 mm Fuel Capacity 5 6 U S Gallons 21 0 liters fuel light on 0 75 U S Gallon 2 8 liters Drivetrain Primary Drive Chain D...

Page 8: ...r 71H 150 80 16 Pressure Single Rider 39 psi Pressure GVWR 41 psi White Wall Metzler Marathon ME880 150 90 16 Pressure Single Rider 39 psi Pressure GVWR 41 psi Fluid Requirements Indian Motorcycle recommends Indian Branded Oils and Fluids for trouble free operation Engine Oil SAE 20W 50 weight SG 3 5 Quarts With filter at oil change Transmission SAE 80W 90 weight GL55 Hypoid C GL5 transmission oil...

Page 9: ...itive which have physical properties that meet API SM and ILSAC GF 4 specification Indian Motorcycle Synthetic Gear Oil Indian Motorcycle Synthetic Gear lubricant is formulated with premium gear additive and synthetic base oil which have physical properties that meets API MT 1 and API GL 5 specification Indian Chief Specifications 9 ...

Page 10: ...ear 10 Amp maximum Voltage Regulator 14 Volt 42 Amp Bulbs All bulbs are 12 volts Headlamp P N 51300038 Spot Lamps P N 60600001 Tail Brake Light P N 60600012 Front Fender Light LED Must be replaced as assembly Turn Signal P N 60600013 License Plate P N 60600000 Speedometer LED Must be replaced as assembly Indicator lights LED Must be replaced as assembly Indian Chief Specifications 10 ...

Page 11: ...TURES SAFETY section of this manual before riding your motorcycle A complete understanding of the features and capabilities of your motorcycle is essential to its safe operation Anything less may result in personal injury and damage to the motorcycle Before each time you ride your motorcycle ensure it is in safe operating condition Walk around the motorcycle checking for any visible problems then ...

Page 12: ... low RPM and or running the engine prematurely at high RPM may result in damage to the pistons and or other engine components Therefore we urge you to ride your motorcycle during this period with the following considerations Upon initial start up see COOL ENGINE STARTING PROCEDURE in the STARTING RIDING section do not let the engine idle for long periods as heat buildup can be excessive Avoid fast...

Page 13: ...is located on the right handlebar controls To start the motorcycle pivot the engine stop switch to the RUN position and shift the transmission into neutral DO NOT OPEN THE THROTTLE Turn the ignition switch ON pull in the clutch and push the START switch Note Two keys are provided with the motorcycle Store one in a safe place Note The headlights only illuminate once the engine is running To overrid...

Page 14: ...ng the dial settings Setting 1 largest reach Setting 4 smallest reach To change settings gently push lever away from hand grip and use thumb to rotate Rotate dial to desired setting and release lever The will align with the arrow on the lever See ﬁgure 2 WARNING Positioning your fingers between the clutch hand lever and handlebar grip could hamper the operation of the clutch This may cause loss of...

Page 15: ...l is automatically cancelled and the opposite signal lamps will start to ﬂash Hazard Warning 4 way Flasher The hazard 4 way ﬂasher is located on the right switch cube The hazard 4 way ﬂasher operates all four signal lamps at the same time Pressing the switch to the left activates the warning ﬂashers The hazard ﬂasher must be activated when the ignition switch is the ON position Once activated the ...

Page 16: ...sters the number of miles or kilometers traveled See LCD ﬁgure 6 Ø VOID Do not tamper with or alter the odometer This is illegal and could damage the speedometer In addition this violates a condition of your IMC Warranty LCD DISPLAY The toggle mode button is located on the backside of the left hand control See ﬁgure 3 Press and toggle mode switch to change display modes The LCD display modes Trip ...

Page 17: ... necessary repairs are made Gear Shifter The gear shifter is located on the left side of the motorcycle and is operated with the left foot See ﬁgure 7 Pushing the lever all the way down shifts the transmission into the next lower gear Lifting the lever all the way up shifts the transmission into the next higher gear The shift lever must be released after each gear shift before another gear shift c...

Page 18: ...EARS in the STARTING RIDING section for more information Brakes Front and Rear The brake hand lever is located on the right handlebar and is operated by the right hand The brake hand lever controls the front wheel brake See ﬁgure 8 The rear brake pedal is located on the right side of the motorcycle and operated by the right foot The brake pedal controls the rear wheel brake See ﬁgures 9 When opera...

Page 19: ...be paid to the seating of the brake components Brake pads need up to 250 miles regular urban use where brakes are used frequently not highway cruising to allow pads to mate with new rotors During this time brake performance will be less eﬀective As with many new parts on your motorcycle they will beneﬁt from gentle use until seating is accomplished During this time avoid using brakes harshly unles...

Page 20: ...ycle Fuel Filler Caps Your motorcycle is equipped with two fuel ﬁller caps located on top of the fuel tank See ﬁgure 11 Only the right cap is functional the left cap is removable but non functional Note The left cap is non operable and no attempt should be made to remove it for fueling or any other purpose To open the fuel ﬁller cap twist the right cap counterclockwise until it is removed To tight...

Page 21: ...anol CAUTION The paint on your motorcycle can be stained by fuel spills Do not overﬁll the fuel tank Exhaust Your Indian Chief motorcycle is equipped with a catalytic converter installed in the exhaust system WARNING Engines run with a misfire or non firing cylinder can overheat the catalytic converter Damage to the catalytic converter and emission control loss may occur with overheating DO NOT OP...

Page 22: ... motorcycle and raise until the rear tire is fully oﬀ the ground 2 Place a piece of masking tape on the fender directly over the rear axle See ﬁgure 15 3 Measure the distance from the top of the axle to the top of the masking tape Measuring in millimeters and performing the adjustments in millimeters is much easier Write this measurement onto a piece of paper and label as M1 4 Lower the motorcycle...

Page 23: ...ider must be responsible for the safe operation of the motorcycle when adding accessories or carrying additional weight Please follow these recommendations when adding accessories and or carrying a passenger and or carrying cargo 1 The Gross Vehicle Weight Rating GVWR is the maximum weight that the motorcycle may safely carry The GVWR comprises the weight of the motorcycle the rider the passenger ...

Page 24: ...andard or Deluxe models The quick detach feature can be used to mount the passenger backrest and other Indian quick detach accessories To remove the passenger backrest you will need to remove the 1 4 turn fastener located inside the saddlebag if your bike is equipped with saddlebags or visibly on the saddlebag mounts Once the 1 4 fastener is removed pull up to release the backrest from rear mounts...

Page 25: ...r to maintain the validity of your Indian Warranties WARNING Never exceed the Gross Vehicle Weight Rating for this motorcycle Overloading the motorcycle may cause unstable handling and reduced braking efficiency which could in turn result in personal injury and damage to the motorcycle Tire Information Tread wear indicators TWI are required by law These indicators are located in at least six place...

Page 26: ...le is in proper running condition See the PRE RIDING CHECKLIST in the FEATURES SAFETY section WARNING Drinking and driving can be a very dangerous combination Even a small amount of alcohol or drugs can affect your reflexes perception and judgment The possibility of a serious or even fatal accident is increased when you drink and drive Please don t drink and drive or allow anyone to drive after dr...

Page 27: ...nspect the motorcycle and tires for possible damage If the motorcycle or tires appear unsafe do not continue to ride Starting the Engine WARNING Prior to starting the engine always make sure the transmissionisinneutralandtheclutchisdisengaged Starting the engine when the transmission is not in neutral may cause accidental movement which could result in personal injury and damage to the motorcycle ...

Page 28: ... system if not grounded properly WARNING As with any vehicle do not start idle or operate this motorcycle in areas where combustible materials such as grass hay or leaves can come into contact with the hot exhaust system as these materials could be ignited and cause a fire Stopping the Engine To stop the engine turn the ignition light key to the OFF position If the engine stalls or stops suddenly ...

Page 29: ...the gear shift lever once and release See ﬁgure 19 When engine speed decreases such as while climbing a hill or slowing for a corner partially closing the throttle will ensure the engine accelerates slightly as soon as the clutch is disengaged helping the transmission gears mesh Downshifting Deceleration Chart Speed mph km h 6th to 5th gear 62 50 5th to 4th gear 35 56 4th to 3rd gear 24 39 3rd to ...

Page 30: ...lt See GEAR SHIFTER in the FEATURES AND SAFETY section for more information Safe Operating Maintenance To keep your motorcycle in safe operating condition regular and thorough maintenance is essential In between regular service intervals and after periods of storage some items should be double checked to ensure they are in proper working condition The following items should be checked regularly 1 ...

Page 31: ...condition 4 Inspect brake lines and system for leaks 5 Inspect oil lines and system for leaks 6 Inspect clutch ﬂuid level lines and system for leaks 7 Adjust clutch 8 Lubricate the front brake hand lever side stand bushing throttle control grip and clutch control hand lever 9 Inspect throttle control cables and adjust as needed 10 Check rear brake pedal adjustment 11 Inspect brake pads and discs f...

Page 32: ...at over very bad roads through standing water or thick dust at high altitude etc you should perform the regular maintenance on your motorcycle more frequently to ensure continued safe operation Engine Lubrication Indian brand 20w 50SG engine oils are speciﬁcally approved for their suitability in our engines Therefore use only engine oils recommended by the Indian Motorcycle Corporation If you need...

Page 33: ...ycle below the starter To check the engine oil level 1 Place the motorcycle in an upright and level position 2 Remove the ﬁller plug from the oil tank ﬁller spout 3 Wipe the dipstick with a clean cloth 4 Insert the dipstick fully into the oil tank 5 Remove the dipstick and observe the oil level 6 The oil level should show on the dipstick but below the mark on the dipstick See Figure 21 7 If the oi...

Page 34: ... drain plug to the oil tank 9 Torque the plug to 11 13 foot pounds 10 Place the oil drain pan under the oil ﬁlter 11 Remove oil vent line to allow clearance for oil ﬁlter removal 12 Carefully remove the oil ﬁlter from the engine CAUTION Exhaust pipes may be hot Allow pipes to cool before removing ﬁlter 13 Remove any debris from the engine where the ﬁlter contacts the surface 14 Place approximately...

Page 35: ...itability in our transmissions Therefore use only Indian 80 90w transmission ﬂuid 18 Oil vent line Torque to 85 inch pounds 19 Bring the motorcycle to an upright and level position 20 Clean the dipstick and place into the oil tank 21 Remove the dip stick and observe the oil level indicated on the dip stick Oil should be between the two marks on the dip stick See ﬁgure 21 22 Bring the engine to ope...

Page 36: ... engine is at its normal operating temperature then 1 Place a catch basin below the transmission side cover 2 Remove the magnetic drain plug 3 Completely drain the transmission ﬂuid into the catch basin 4 Remove all dirt and foreign material from the magnetic drain plug 5 Replace the magnetic drain plug so that it projects 0 16 to 0 18 in above the surface of the transmission housing CAUTION Do no...

Page 37: ...r down to achieve the correct tension 5 Tighten the adjusted nut and torque to 22 28 foot pounds 6 Clean the threads of the inspection cover screws Place blue thread locking compound on the threads Tighten the screws to 95 115 inch pounds Primary Oil Change To change the primary oil warm the bike to operating temperature by riding it for 10 15 minutes The primary oil drain plug is located under an...

Page 38: ...lutch lever pulled in or dragging when the clutch lever is being released this indicates the need for service For proper service see your authorized Indian Motorcycle dealer CAUTION D O T 4 brake ﬂuid will damage painted surfaces Protect all painted surfaces from ﬂuid contact when inspecting or servicing brake and clutch systems Failure to conform can result in cosmetic damage Greasing The followi...

Page 39: ...to the motorcycle Fuel Filter The fuel ﬁlter is located in the fuel tank attached to the high pressure fuel pump Refer to the Service Manual or your authorized Indian Motorcycle dealer for additional information The fuel lines and ﬁttings should also be checked for leakage regularly The fuel system is under pressure and caution must be used when inspecting and servicing the fuel system For safe an...

Page 40: ... all traces of cleaner are gone If the ﬁlter is extremely dirty it may be necessary to repeat steps 1 and 2 If there are spots of dirt remaining on the ﬁlter spray each spot directly with cleaner allow a few minutes for it to soak and repeat rinsing step 3 DRY After rinsing gently shake oﬀ excess water and allow ﬁlter to dry naturally Do not proceed to the oiling step until the ﬁlter is completely...

Page 41: ...aw These systems of course will function properly only when maintained strictly according to factory speciﬁcations Therefore any adjustments to the engine should be carried out only by your authorized Indian Motorcycle dealer WARNING Inhalation of exhaust gases is hazardous to your health All exhaust gas contains carbon monoxide and inhaling it can cause unconsciousness and lead to death Do not ru...

Page 42: ... intermittently When this happens the motorcycle will operate erratically and the battery will eventually lose its charge For electrical problems we recommend taking the motorcycle to your authorized Indian Motorcycle Company dealer for service Fuses Your motorcycle is protected by fuses Fuse removal procedure 1 Remove left center fairing under the seat using a 5 32 allen wrench See Figure 28 2 Di...

Page 43: ... WARNING Batteries produce hydrogen gas which is both flammable and explosive Keep flames or sparks away from batteries Ventilate the area when charging a battery Always protect your hands and eyes when working with batteries or battery acid Failure to follow these warnings could result in personal injury Seat Removal In order to gain access to the battery the seat must be removed To remove the se...

Page 44: ...mosphere Under extremely hard operating conditions this moisture can lead to the formation of bubbles in the system thus reducing the system s eﬃciency The brake ﬂuid must therefore be replaced every year preferably in the spring or after removing the motorcycle from storage Furthermore every 2500 miles 4000 km the brake ﬂuid level in the front and rear master cylinder reservoirs See ﬁgures 2 and ...

Page 45: ...kes are used frequently not highway cruising to allow pads to mate with new rotors During this time brake performance will be less effective As with many new parts on your motorcycle they will benefit from gentle use until seating is accomplished During this time avoid using brakes harshly unless in an emergency Riders will observe a gradual increase in brake efficiency as the motorcycle is used d...

Page 46: ...e rim or sudden tire failure Over inflation could result in sudden deflation blowout because tires are more likely to become punctured by road debris potholes etc Improper tire inflation may therefore lead to personal injury and damage to the motorcycle WARNING Riding on tires that are not in proper working condition excessively worn unbalanced or improperly inflated tires will impair traction ste...

Page 47: ...km thereafter for leaks and deterioration The shock absorber is a non serviceable item If you detect leakage or malfunction of any kind you should take the motorcycle to your authorized Indian Motorcycle Company dealer for inspection See the FEATURES SAFETY section for rear shock absorber adjustment procedures Vehicle Alignment Vehicle alignment should be checked after the ﬁrst 500 miles 800 km an...

Page 48: ... keep your motorcycle looking like new you should clean and wax it as often as possible Periodic wax application with a carnauba based wax is required to maintain the factory luster Recommended application interval is every 30 days For information on other motorcycle care products and cleaning recommendations see your authorized Indian Motorcycle dealer Scratches corrosion or damage due to neglect...

Page 49: ...f other cleaners polish or chemicals can harm paint finish Leather Care Leather must be cleaned and treated to properly maintain its quality appearance and extended life Clean and treat leather more often under adverse conditions CAUTION Only use proper leather cleaners and conditioners to treat your Indian Motorcycle leather Do not clean with ordinary soap or cleaners Use high quality saddle soap...

Page 50: ...abilizers consult your Indian Motorcycle Company dealer Run the engine until the gasoline stabilizer has had the chance to reach the fuel injectors Turn the engine oﬀ 3 Check the tire pressure Ensure the tires are inﬂated to the proper operating pressure See TIRE INFORMATION in the FEATURES SAFETY section If your motorcycle is not stored in an elevated position move it regularly to ensure the tire...

Page 51: ...t pounds 3 Check engine transmission and primary oil level 4 Start the engine and run it until it reaches normal operating temperature Turn oﬀ the engine 5 Check the engine oil level again 6 Check the controls to ensure they are operating properly Check the front and rear brakes throttle clutch and gear shifter 7 Check the steering by turning the handlebars through the full operating range 8 Check...

Page 52: ...zed tools and equipment Brakes Brakes Do Not Hold Normally 1 Master cylinder s low on ﬂuid 2 Brakes faded due to heat build up from excessive braking 3 Brakes faded due to brake pads dragging 4 Brake line contains air bubbles 5 Master cylinder s or caliper pistons bores worn 6 Brake pads contaminated with grease or oil 7 Brake pads badly worn 8 Brake disc badly worn or warped Electrical System Alt...

Page 53: ... in bad condition and shorting 5 Loose wire or cable connection s at one of the battery terminals or at coil 6 Fuel system or Powertrain computer malfunction 7 Improper engine oil 8 Ignition system or Powertrain computer malfunction 9 Air ﬁlter clogged or dirty 10 Fuel tank vent plugged 11 Fuel system clogged by water or dirt Engine Turns Over but Does Not Start 1 Fuel tank empty 2 Fuel ﬁlter clog...

Page 54: ...uﬃcient amount of oil in system 2 Oil lines or ﬁttings clogged 3 Oil ﬁlter clogged 4 Inoperative oil pump Transmission Clutch Chatters 1 Friction discs or steel discs worn or warped 2 Insuﬃcient primary drive oil level Clutch Drags Does Not Release 1 Air in clutch system 2 Insuﬃcient clutch spring tension 3 Clutch discs warped 4 Insuﬃcient primary drive oil level Clutch Slips 1 Air in clutch syste...

Page 55: ...nd screws fenders ﬁlters ﬂuids grips lamps lenses luggage including saddle bags rubber material including but not limited to seats including upholstery spark plugs wheels and wires 2 Damage to covered parts as a result of a fastener s failure to perform the prescribed securing function Fasteners are not considered an internal lubricated part 3 Any gauge part including the speedometer and odometer ...

Page 56: ...chemicals tree sap salt ocean spray acid rain road hazards hail storms windstorms tornadoes sandstorms lightning ﬂoods and earthquakes 4 Indian Motorcycle shall not have any responsibility for repairing the damage caused by poor or improper maintenance Indian Motorcycle will not cover the damage caused by the use of contaminated fuels or the use of fuels oils lubricants or ﬂuids other than those r...

Page 57: ...p pushrods and lifters pistons piston rings and pins rocker arms shafts and bushings timing gears valves valve springs guides and seats top engine mount The cylinder heads engine block and cylinder barrels are covered if damaged by the failure of an internal lubricated part 2 TRANSMISSION The following internal lubricated parts contained within the transmission case all gears bearings shifter drum...

Page 58: ...eﬂect use at the time of the last part failure 2 The total of all amounts paid or payable under this Limited Warranty shall in no event exceed the price you paid for your motorcycle Indian Motorcycle Company Emission Control Limited Warranty This Indian Motorcycle Company Emission Control Warranty referred to as the Emission Warranty applies to the emission control system and is in addition to the...

Page 59: ...o Indian Motorcycle Company at the address listed at the end of this section California Evaporative Emission Control All new Indian motorcycles sold to customers in the State of California are equipped with an evaporative emission control system This system is designed to meet or exceed the California Air Resource Board regulation in eﬀect on the date of manufacture Periodic inspection of the syst...

Page 60: ...cation of the noise control system exhaust system and the air intake ﬁlter assembly with parts not certiﬁed to be noise legal for street use Loss of time inconvenience loss of motorcycle use or other consequential damages We recommend that any noise control system maintenance or repair be performed by an authorized IMC dealer Parts other than those recommended by IMC should only be used if they ar...

Page 61: ...ign However NHTSA cannot become involved as intermediaries between you your dealer or Indian Motorcycle Company To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or write to Administrator NHTSA U S Department of Transportation 400 7th Street SW Washington D C 20590 Alternatively you may file a complaint online at http www odi nhtsa dot gov To Contact the Fact...

Page 62: ...e servicing dealer AND keep receipts and work orders showing the date mileage and service performed In the event you or someone other than the dealer performs the required service you must retain receipts logs and other documentation suﬃcient to prove that the required maintenance was performed at the proper time and mileage You are responsible for all charges incurred for maintenance and non cove...

Page 63: ...may help you resolve your case through mediation If mediation is unsuccessful or you do not wish to mediate the BBB will schedule an informal hearing for eligible customers to allow them to present their case to an impartial arbitrator The arbitrator will make a decision that you may either accept or reject If you accept the decision IMC will be bound by the decision The whole process is usually c...

Page 64: ...sumer protection laws Your written notiﬁcation should be sent to Indian Motorcycle Company Customer Service 116 Battleground Road Kings Mountain NC 28086 When writing to us you will need to provide us your name address and phone number vehicle make model and vehicle identiﬁcation number date of purchase current odometer reading your IMC dealer s name and a detailed description of the problem Warra...

Page 65: ... miles 60 000km 40 000 miles 64 000km 42 500 miles 68 000km 45 000 miles 72 000km 47 500 miles 76 000km 50 000 miles 80 000km 52 500 miles 84 000km 55 000 miles 88 000km 57 500 miles 92 000km 60 000 miles 96 000km 62 500 miles 100 000km 65 000 miles 104 000km 67 500 miles 108 000km 70 000 miles 112 000km 72 500 miles 116 00km 75 000 miles 120 000km 77 500 miles 124 000km 80 000 miles 128 000km 82 ...

Page 66: ...orber mounting and inspect for leaks 25 Check swingarm pivot bolts for proper tightness 26 Check engine mount fasteners ﬁrst 500 mile service only 27 Check alignment 28 Check tightness of all fasteners except engine head bolts 29 Conduct road test Service at 10 000 miles and every 10 000 miles thereafter 1 Change engine oil and replace oil ﬁlter 2 Check transmission for leaks 3 Change transmission...

Page 67: ...ﬂuid 4 Check and inspect primary drive oil 5 Inspect oil lines and system for leaks 5 Check battery and clean battery connections 6 Inspect fuel lines and ﬁttings for leaks 7 Inspect clutch lines and system for leaks 8 Inspect brake lines and system for leaks 9 Inspect air ﬁlter and replace as required 10 Check spark plug condition and replace as required 11 Check throttle operation 12 Check and a...

Page 68: ...ature 2500 Miles 4000km Service Mileage 5000 Miles 8000km Service 7500 Miles 12000km Service Mileage Date Stamp Signature 10000 Miles 16000km Service Mileage Date Stamp Signature 12500 Miles 20000km Service Mileage Date Stamp Signature Mileage Date Stamp Signature Date Stamp Signature ...

Page 69: ...ture 17500 Miles 28000km Service Mileage 20000 Miles 32000km Service 22500 Miles 36000km Service Mileage Date Stamp Signature 25000 Miles 40000km Service Mileage Date Stamp Signature 27500 Miles 44000km Service Mileage Date Stamp Signature Mileage Date Stamp Signature Date Stamp Signature ...

Page 70: ...ture 32500 Miles 52000km Service Mileage 35000 Miles 56000km Service 37500 Miles 60000km Service Mileage Date Stamp Signature 40000 Miles 64000km Service Mileage Date Stamp Signature Mileage Date Stamp Signature Mileage Date Stamp Signature Date Stamp Signature 42500 Miles 68000km Service ...

Page 71: ...ture 47500 Miles 76000km Service Mileage 50000 Miles 80000km Service 52500 Miles 84000km Service Mileage Date Stamp Signature 55000 Miles 88000km Service Mileage Date Stamp Signature 57500 Miles 92000km Service Mileage Date Stamp Signature Mileage Date Stamp Signature Date Stamp Signature ...

Page 72: ...re 62500 Miles 100000km Service Mileage 55000 Miles 104000km Service 67500 Miles 108000km Service Mileage Date Stamp Signature 70000 Miles 112000km Service Mileage Date Stamp Signature 72500 Miles 116000km Service Mileage Date Stamp Signature Mileage Date Stamp Signature Date Stamp Signature ...

Page 73: ...77500 Miles 124000km Service Mileage 80000 Miles 126000km 82500 Miles 132000km Service Mileage Date Stamp Signature 85000 Miles 136000km Service Mileage Date Stamp Signature 87500 Miles 140000km Service Mileage Date Stamp Signature Mileage Date Stamp Signature Date Stamp Signature Service 73 ...

Page 74: ...Mileage Date Stamp Signature 92500 Miles 148000km Service Mileage 95000 Miles 152000km Service 97500 Miles 156000km Service Mileage Date Stamp Signature 100000 Miles 160000km Service Mileage Date Stamp Signature Mileage Date Stamp Signature Date Stamp Signature 74 ...

Page 75: ... your voyages and a collection of your experiences The thoughts you record here may not seem noteworthy to you at the time but in the weeks months and years ahead your entries will help you plan future trips and provide entertaining memories of those past Riders Logbook 75 ...

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Page 82: ...9 Left Side Handlebar Controls 14 Lever Adjustment 14 Primary Chain Housing 37 Primary Drain Plug 38 Rear Brake Caliper Disc 61 Rear Brake Master Cylinder 18 Rear Brake Pedal 18 Rear Suspension Measurement 22 Right Side Handlebar Controls 14 Saddlebag Latch 24 Seat Removal 44 Shifting Sequence 29 Speedometer 15 Spring Adjustment 22 Spotlamp Switch 15 Tire Tread Wear Indicator 25 Transmission Oil D...

Page 83: ...d Lever 14 Clutch Adjustment 38 Components Identification 6 D Dimensions 7 Downshifting 29 Drive Belt Adjustment 38 Drive Belt Rear 38 Drive Chain Primary 37 E Electric Starter Switch 13 Emergency Warning Indicator Lights 15 Emissions Control 41 Engine Maintenance Break In 31 Cool Engine Starting 27 Engine Lubrication 9 Engine Stop Switch 13 Oil Filter 34 Starting the Engine 27 Troubleshooting 53 ...

Page 84: ...4 Hazard Warning 4 Way 15 Headlamp 41 High Low Beam Switch 14 Horn Switch 14 I Ignition Ignition Key Switch 13 Starter Switch 13 Stop Switch 13 Indicator Lights 15 K Kickstand 19 L Leather Care 49 Lights Spot Lamps 15 Warning Indicator Lights 15 Lock Ignition Switch 13 Lubrication Engine 9 Greasing 38 Oil Applications 9 Preparation for Storage 49 Primary 37 Transmission 36 Winter 35 Luggage see sa...

Page 85: ...rvals 65 Safe Operating 11 Spark Plugs 40 Steering Head Bearings 47 Tires 46 Transmission Fluid 36 O Octane Rating Gasoline See Fuel Oil Applications 9 Checking Levels 33 Engine Oil 9 Engine Oil Dipstick 33 Engine Oil Filter 34 Engine Oil Indicator Light 15 Primary Drive Oil 37 Transmission Fluid 36 Operating Recommendations Break In Period 12 Pre Riding Checklist 11 Shifting Gears 29 Starting the...

Page 86: ...eminders 11 Seat Removal Installation 44 Shift Lever 17 Shock Absorbers 22 Spark Plugs 40 Specifications 7 10 Starting the Engine 27 Steering Head Bearings 47 Storage Placing In Removal 49 Suspension Adjustment 22 Switches Electric Starter 13 Engine Stop 13 High Low Beam 14 Horn 14 Ignition Light Key 13 Spotlamp 14 Turn Signals 15 T Throttle Control Grip 13 Tire Information 8 Tires Pressure 8 Requ...

Page 87: ...Index Troubleshooting 54 Turn Signal Switches 15 V Voltage Regulator 42 W Warning Lights 15 Warranties Responsibilities 55 Washing Waxing 48 Weight 7 Windshield 24 87 ...

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