IMT Diamond Air DA440PBT Manual Download | Manualshive

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DA440PBT: 99900780:

i

19990119

Model DA440PBT
PTO, Belt Driven
Topdeck Compressor

(Previously Model 80 PTO, Blt Driven Topdeck)

IOWA MOLD TOOLING CO., INC.

BOX 189, 500 HWY 18 WEST, GARNER, IA 50438

TEL: 515-923-3711

TECHNICAL SUPPORT FAX: 515-923-2424

MANUAL PART NUMBER 99900780

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Summary of Contents for Diamond Air DA440PBT

Page 1: ...el DA440PBT PTO Belt Driven Topdeck Compressor Previously Model 80 PTO Blt Driven Topdeck IOWA MOLD TOOLING CO INC BOX 189 500 HWY 18 WEST GARNER IA 50438 TEL 515 923 3711 TECHNICAL SUPPORT FAX 515 923 2424 MANUAL PART NUMBER 99900780 ...

Page 2: ...USE DEATH SERIOUS INJURY OR PROPERTY DAMAGE Drain air tank after each use to prevent moisture build up and corrosion which leads to tank failure Assure that tank and compressor relief valves work properly and are at correct pressure settings DO NOT modify or repair air tank NEVER drive vehicle with pressure in air tank ...

Page 3: ...TIVE MAINTENANCE CHECKLIST 4 1 Section 5 PARTS 5 1 COMPRESSOR PARTS 5 1 Section 6 REFERENCE LIST OF ILLUSTRATIONS FIGURE TITLE PART NUMBER PAGE D 1 TABLE PREVENTIVE MAINTENANCE CHECKLIST 4 1 DA440PBT COMPRESSOR RH 3 4 TON SGL WHEEL 23000146 1 5 1 DA440PBT COMPRESSOR RH 3 4 TON SGL WHEEL 23000146 2 5 2 INSTALLATION HARDWARE RH 3 4 TON SGL WHEEL 5 3 DA440PBT COMPRESSOR LH 1 TON DUAL WHEEL 23000147 1...

Page 4: ...118327 SHAFT BELT 15 1 W 8 70580116 BELT BP70 2 C 9 70580115 BELT BP33 2 C 12 70055062 BEARING PILLOW BLOCK 4 C 24 77041008 PRESSURE SWITCH 1 C 31 70048069 AIR FILTER 1 P 32 73054031 UNLOADER VALVE 1 C 23000147 01 19961014 LH 1 TON DUAL WHEEL COMPRESSOR 4 70055062 BEARING PILLOW BLOCK 2 C 5 70580126 BELT B84 2 C 6 60120068 SHAFT 1 W 14 77041008 PRESSURE SWITCH 1 C 18 70048069 AIR FILTER 1 P 21 730...

Page 5: ...ttention of operating and service personnel They are NOTES CAUTIONS and WARNINGS and are defined as follows NOTE A NOTE IS USED TO EITHER CONVEY ADDITIONAL INFORMATION OR TO PROVIDE FURTHER EMPHASIS FOR A PREVIOUS POINT CAUTION A CAUTION IS USED WHEN THERE IS THE STRONG POSSIBILITY OF DAMAGE TO THE EQUIPMENT OR PREMATURE EQUIPMENT FAILURE WARNING AWARNING IS USED WHEN THERE IS THE POTENTIAL FOR PE...

Page 6: ...DA440PBT 99900780 1 2 19941223 NOTES ...

Page 7: ...gh the transmission housing apply Permatex to the studs and tighten them down Make certain that the studs do not interfere with the transmission gears CAUTION AVOID CONTACT OF PERMATEX WITH AUTOMATIC TRANSMISSION FLUID 4 Install the PTO and gaskets Torque the nuts to 30 35 ft lbs 4 14 4 84 kg m for a 6 bolt PTO and 45 50 ft lbs 6 22 6 91 kg m for 8 bolt PTO s Recheck the backlash 5 Install the shi...

Page 8: ...ameter holes The 3 4 ton RH will be drilled through the top of frame rails The 1 ton LH will be drilled through the sides of the frame rails 4 On the 3 4 ton LH insert spacers between base and frame rails No spacers are used with the 1 ton RH Bolt the compressor base to the frame of the truck using the 1 2 hardware 5 Using the appropriate driveshaft with knuckles in place measure the exact length ...

Page 9: ...ow operating and supplying working air NOTE WHEN STARTING THE COMPRESSOR THE RPM S WILL AUTOMATICALLY INCREASE DUE TO LOW VOLUME OF AIR IN THE SYSTEM CAUTION 1000 RPM MAX Operating this unit in excess of 1000 RPM measured at the compressor flywheel will void your warranty Engine RPM may be different 3 2 SYSTEM SHUTDOWN System shutdown is accomplished as follows 1 Allow the compressor to build to m...

Page 10: ...DA440PBT 99900780 3 2 19950719 NOTES ...

Page 11: ...hese tasks at recommended intervals 4 2 LUBRICATION The only lubrication required is on the carrier vehicle and the compressor itself Refer to the appropriate Owner s Manual for information on the truck and compressor for the type and frequency of lubrication required CAUTION USE ONLY A 30W NON DETERGENT OIL IN THE COMPRESSOR DO NOT USE A SYNTHETIC OIL 4 3 PREVENTIVE MAINTENANCE CHECKLIST The chec...

Page 12: ...DA440PBT 4 2 99900780 19941223 ...

Page 13: ...70 GATES 9003 2070 2 9 70580115 BELT BP33 GATES 9003 2033 2 10 70056272 PULLEY 2 11 70056388 SHEAVE 4 2 GROOVE 1 12 70055062 BEARING PILLOW BLOCK 4 13 70143234 BUSHING 1 14 72060957 CARR BOLT 1 2 13X2 SQNK GR2 4 15 72060094 CAP SCR 1 2 13X1 3 4 HHGR5 4 16 72060095 CAP SCR 1 2 13X2 HHGR5 4 ITEM PART NO DESCRIPTION QTY 17 72062007 NUT 3 4 10 HEX 2 18 72062080 NUT 1 2 13 LOCK 16 19 72063005 WASHER 1 ...

Page 14: ...DA440PBT 5 2 23000146 02 19960723 DA440PBT COMPRESSOR RH 3 4 TON SINGLE WHEEL 23000146 2 ...

Page 15: ...440PBT 5 3 INSTALLATION HARDWARE RH 3 4 TON SINGLE WHEEL 19941223 ITEM PART NO DESCRIPTION QTY 1 72060095 CAP SCR 1 2 13X3 HHGR5 4 2 72063005 WASHER 1 2 WRT 8 3 60113720 SPACER 4 4 72062080 NUT 1 2 LOCK 4 ...

Page 16: ...GR5 2 10 72062080 NUT 1 2 13 LOCK 4 11 72063005 WASHER 1 2 WRT 4 12 72532974 STREET ELBOW 1 4NPT 90 SHT 1 13 72053013 PIPE NIPPLE 1 4NPT X CLOSE 1 ITEM PART NO DESCRIPTION QTY 14 77041008 PRESSURE SWITCH 1 15 72532552 HOSE FITTING 1 4 1 4 1 18 70048069 AIR FILTER 1 19 72532013 STREET TEE 1 4NPT BRS 1 21 73054031 UNLOADER VALVE 1REF 22 72053411 PIPE PLUG 1 8NPT SQHD 1 23 72053533 STREET ELBOW 1 4NP...

Page 17: ...DA440PBT 5 5 23000147 02 19961014 DA440PBT COMPRESSOR LH 1 TON DUAL WHEEL 23000147 2 ...

Page 18: ...DA440PBT 5 6 19990119 ...

Page 19: ...unds multiply by 12 4 Torque values specified are for bolts with residual oils or no special lubricants applied If special lubricants of high stress ability such as Never Seez compound graphite and oil molybdenum disulphite collodial copper or white lead are applied multiply the torque values in the charts by the factor 90 The use of Loctite does not affect the torque values listed above 5 Torque ...

Page 20: ...DA440PBT 99900780 6 2 19941223 FIGURE F 2 TIRE LOAD AND INFLATION PRESSURES ...

Page 21: ...DA440PBT 99900780 6 3 ...

Page 22: ...service items is performed by someone other than an authorized IMT dealer 2 if product is modified or altered in ways not approved by IMT PURCHASER S RESPONSIBILITY This warranty covers only defective material and workmanship It does not cover depreciation or damage caused by normal wear accident improper protection in storage or improper use The purchaser has the obligation of performing the care...

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