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1S6416 Rev. 1 ECN 2021-0124
Page 1 of 5
Assembly Instructions for 75 amp and 35 amp Power Drawer Series
These assembly instructions include the instructions for wire termination, contact insertion and extraction,
pcb mount, and panel mounting of the Anderson Power Products middle and lower drawer connectors.
Available Tools:
Contact Insertion/Removal Tool
Crimp Tool
#20-#8 awg
Wire Termination:
Anderson Power Products recommends the following tools for wire termination. Crimping by other means
may produce high resistance joints:
Wire Size AWG
Type
MIL-STD
12 to 20
Crimp Tool
M22520/1-01
turret head/locator
M22520/1-02
8
Crimp Tool
M22520/23-01
turret head
M22520/23-02
locator
M22520/1-09
1.
Strip the wire according to the table below:
Contact Size Wire Size AWG
Length
±.020 (.51)
In
mm
#20
#20
.210
5.33
#16
#16
.270
6.86
#12
#14-#12
.270
6.86
#8
#10-#8
.500
12.70
2.
Place the contact mating end first into the crimp tool. Insert the wire all the way into the open crimp
barrel making sure that all strands are included. Squeeze the tool handles until the cycle completes
and the tool handles release. Remove the wire and crimped contact.
Contact Insertion:
The Anderson Drawer connectors have pre-loaded contact retention clips in the housing. The contacts
are loaded into the housing from the bottom. Line up the contact with the appropriate hole in the
connector. Insert the mating end of the connector into the hole first. Slide the insertion/extraction tool
over the wire and butt it against the shoulder of the contact. Push the contact into the housing until it
bottoms out. Squeeze the tool slightly and remove. Give a gentle pull on the wire to ensure that the
retention clips are fully engaged.