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Part Number 670 01 1001 00

GWA

This manual must only be used by a qualified heating installer/service technician. Failure to comply could result in
severe personal injury, death or substantial property damage.

When calling or writing about the boiler— Please have:  •  boiler model number from the boiler rating label  and    •  CP number
from the boiler jacket. You may list the CP number in the space provided on the “Installation and service certificate” found on
page 18.

Contents

Page

  1

Prepare boiler location ........................................................ 2

  2

Prepare boiler ..................................................................... 6

  3

Install water piping ............................................................ 10

  4

Install gas piping ............................................................... 13

  5

Field wiring ....................................................................... 14

  6

Start-up ............................................................................ 15

  7

Checkout procedure ......................................................... 18

  8

Sequence of operation — standing pilot boilers ................. 19

  9

Lighting instructions — GWA standing pilot boilers ........... 20

10

Service and maintenance ................................................. 22

11

Troubleshooting ................................................................ 27

12

Replacement parts ........................................................... 29

13

Dimensions ...................................................................... 34

14

Ratings ............................................................................. 35

Boiler Manual

Gas-Fired Water Boilers

Hazards that will or can cause minor personal injury
or property damage.

Special instructions on installation, operation or
maintenance that are important but not related to
personal injury or property damage.

INSTALLER 

 Read all instructions before

installing. Read page 2 first. Follow all instructions
in proper order to prevent personal injury or death.

• Consider piping and installation when determining

boiler location.

• Any claims for damage or shortage in shipment

must be filed immediately against the transportation
company by the consignee.

USER 

— Please read the following. Failure to

comply could result in severe personal injury, death
or substantial property damage.

• This manual is for use only by your qualified

heating installer/service technician.

• Please see the User’s Information Manual for your

reference.

• Have the boiler serviced by a qualified service

technician, at least annually.

Hazards that will cause severe personal injury,
death or substantial property damage.

Hazards that can cause severe personal injury,
death or substantial property damage.

Hazard definitions

GWA

 

Gas-Fired Water Boilers – 

Boiler Manual

36

Part Number 670 01 1001 00

Summary of Contents for GWA 245

Page 1: ...Hazards that will or can cause minor personal injury or property damage Special instructions on installation operation or maintenance that are important but not related to personal injury or property...

Page 2: ......

Page 3: ...ation dimensions Residential garage installation Take the following special precautions when installing the boiler in a residential garage If the boiler is located in a residential garage per ANSI Z22...

Page 4: ......

Page 5: ...n 12 inches of the ceiling the other within 12 inches of the floor as shown in the table illustrations Provide adequate combustion and ventilation air to assure proper combustion and reduce the risk o...

Page 6: ......

Page 7: ...ded with boiler 7 Temporarily plug the air elimination tapping next to supply tapping 2 Prepare boiler continued Pressure test Fill and pressure test 1 Open the shutoff valves you installed on supply...

Page 8: ......

Page 9: ...the damper blade 3 Install damper harness between damper actuator and hole in jacket left side panel See Figure 3 page 8 Use strain relief connectors and locknuts to secure both ends of damper harnes...

Page 10: ......

Page 11: ...ation Failure to prevent low return water temperature to the boiler could cause corrosion of the boiler sections or burners resulting in severe personal injury death or substantial property damage Ins...

Page 12: ......

Page 13: ...8 79 150 305 460 150 31 64 120 250 380 1 Remove jacket front panel and see Figure 10 to pipe gas to boiler a Install drip leg at inlet of gas connection to boiler Where local utility requires drip leg...

Page 14: ......

Page 15: ...ragm type or bladder type expansion tank systems only one turn 5 Open other vents a Starting on the lowest floor open air vents one at a time until water squirts out b Repeat with remaining vents 6 Re...

Page 16: ......

Page 17: ...to verify operation 5 Return thermostat to normal setting 6 Set thermostat heat anticipator setting indicated on wiring diagram Check venting system operation 1 With boiler firing hold a candle or mat...

Page 18: ......

Page 19: ...d on boiler Vent damper will remain closed until a call for heat 2 Call for heat When thermostat circuit closes the boiler circulator and vent damper are energized The vent damper drives open When the...

Page 20: ......

Page 21: ...inspect the appliance and to replace any part of the control system and any gas control which has been under water 1 Stop Read the safety information above on this label 2 Set the thermostat to lowes...

Page 22: ......

Page 23: ...lace it in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fre...

Page 24: ......

Page 25: ...tomatic air vents in systems with closed type tanks The air will escape from the system instead of returning to the tank Eventually the tank will waterlog and no longer control pressurization The boil...

Page 26: ......

Page 27: ...ow Lighting Instructions pages 20 and 21 If gas is available and you cannot obtain a pilot flame try purging the gas line and cleaning pilot and pilot gas tubing Follow Lighting Instructions again If...

Page 28: ......

Page 29: ...2 GWA070 GWA105 GWA140 GWA175 GWA210 GWA245 450021270WT 450021271WT 450021272WT 450021273WT 450021274WT 450021275WT 450021276WT Item number Description International Comfort Products part number 4 Hig...

Page 30: ......

Page 31: ...T 4 Jacket panel door GWA052 GWA070 GWA105 GWA140 GWA175 GWA210 GWA245 431223450WT 431223451WT 431223452WT 431223453WT 431223454WT 431223455WT Item number Description International Comfort Products pa...

Page 32: ......

Page 33: ...rt number Standing pilot Natural gas components 1 Gas valve 1 2 x 1 2 GWA052 through GWA175 Gas valve 3 4 x 3 4 GWA210 and GWA245 Honeywell Robertshaw Honeywell VR8200A2116 7200ER VR8300C4050 51104436...

Page 34: ......

Page 35: ...after the model number designates natural gas The letter after the N designates the pilot ignition system S for standing pilot or I for spark ignited pilot For example a suffix NS means a natural sta...

Page 36: ......

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