TECHNICAL MANUAL
EN
The above picture is only for reference.
GREENOx.e
WITH THREE GAS PASSES
GREENOx BT COND
LOW RETURN TEMPERATURE WITH CONDENSER
LOW NOx PRESSURISED
STEEL BOILERS
Page 1: ...MANUAL EN The above picture is only for reference GREENOx e WITH THREE GAS PASSES The above picture is only for reference GREENOx BT COND LOW RETURN TEMPERATURE WITH CONDENSER LOW NOx PRESSURISED STEE...
Page 2: ...5 3 ELECTRICAL CONNECTION 14 5 4 OPTIONAL CONTROL PANEL 14 5 5 INSTALLATION OF GREENOX E 80 300 BOILER CONTROL PANEL 15 5 6 DOOR 17 5 6 1 DOOR OPENING 17 5 6 2 DOOR OPENING REVERSAL TO THE RIGHT 17 5...
Page 3: ...iently ventilated Ensure that the boiler fumes are conveyed outside the thermal power plant through a flue compliant with the standards in force Ensure that the acidic condensation that may develop du...
Page 4: ...ture is colour less and odourless Therefore ensure the generator is properly installed and adjusted and the presence of ventilation openings in the thermal power plant are compliant with the regulatio...
Page 5: ...temperature operations return at 35 C For this reason a double tube and a special smokebox refractory protection are essential to maintain the high temperature of parts in contact with combustion pro...
Page 6: ...t installation may cause damage to persons animals or ob jects for which the manufacturer cannot be held responsible At the first start up all regulation and control devices positioned on the control...
Page 7: ...t 3 Door opening reversible Characteristics Pressure losses flue gas side Heat losses through the chimney Heat losses through the casing Heat losses with burner off Press losses fluid side Design Pres...
Page 8: ...60 1735 1252 598 740 397 200 250 160 200 50 50 6 1 1 1 1 1 2 1 2 1 2 GREENOx e 25 1520 1345 410 1397 1082 155 755 700 1895 1412 598 900 397 200 250 170 250 65 65 6 1 1 1 1 1 2 1 2 1 2 GREENOx e 30 152...
Page 9: ...eat input 3 Door opening reversible Characteristics Pressure losses fluegasside Heatlosses through thechimney Heatlosses through thecasing Heatlosses with burneroff Press losses fluidside Design Press...
Page 10: ...1 1 2 1 2 1 2 1 2 GREENOx e 120 1764 1650 671 1764 890 150 1490 1290 2589 1972 800 1300 489 360 410 320 400 125 125 16 1 1 1 4 1 1 2 1 2 1 2 1 2 GREENOx e 140 1764 1650 671 1764 890 150 1490 1290 2899...
Page 11: ...mbar C kg h mbar bar l l l kg Volt Hz IP W Forcondensing Temp flow return 50 30 C Forcondensing Temp flow return 50 30 C Forcondensing Temp flow return 50 30 C GAS Forcondensing Temp flow return 50 30...
Page 12: ...passages and that it is free from debris also check that other appliances do not discharge into the flue unless designed to serve several utilities See the regulations in force 5 1 THERMAL PLANT 5 1 1...
Page 13: ...after the reduction valve on the supply pipe does not exceed the operating pressure specified on the rating plate of the component boiler heater etc As the water contained in the heating system incre...
Page 14: ...ccess to the terminal board and uncoil the ther mostat and thermometer capillaries A copy of the wiring diagram is contained inside the control panel cover The regulation thermostats have an operating...
Page 15: ...w on the rear side d Pass the bulbs 5 of thermostats and thermometer through the window and screw them in the square pipe of the bracket and slide them in the protective tube through top openings unti...
Page 16: ...6 The bracket provided which is equipped with a 2 hole shaped plate enables the user to mount the panels with two inclinations and hence to choose the position he she prefers see figures 1 2 6 3 4 5 9...
Page 17: ...ashers 10d from the mechanical tubes 9d of the door Door with wrench ferrules hinge side IMPORTANT NOTE In models equipped with wrench adjustable ferrules 8d these must always be mounted on the hinges...
Page 18: ...ce depth wise 3 Screw the nuts 7s and block the conical washers on the mechanical tubes Check the proper adjustment in depth ensuring that the door manually pushed up to the stop plate naturally retur...
Page 19: ...of sufficient size to ensure the air flow dictated by the regulations referred to above and that they are in any case sufficient to obtain perfect combustion i Check that the gas pipes are not used as...
Page 20: ...EL 1 Wrap the fibreglass around the boiler body and use the supplied strap to secure it see fig DIAGRAM OF PLASTIC STRAP LOCKING TO SECURE THE FIBREGLASS TO THE BOILER SHELL 2 Prepare the staves by in...
Page 21: ...e uprights and the beams to the plates by means of appropriate screws and nuts NOTE the beam shown in the figure if supplied in the package must be placed between the two tube pan els in order to supp...
Page 22: ...e PLEASE NOTE do not cover the upper corner on the manhole side this is required for the subse quent installation of the control panel and its bulbs 5 After inserting the lags and fastening the releva...
Page 23: ...llary tubes through the relevant openings until the bulb holding manholes 5 on the shell have been reached 8 Fasten the control panel onto the support using the screws provided SIDE INSTALLATION 6 The...
Page 24: ...on struction level is to eliminate areas that overheat Scale creates an insulating layer which reduces the thermal transfer of the generator affecting system ef ficiency This means that the heat produ...
Page 25: ...CO Gas 10 190 C 0 20 ppm Gas oil 13 195 C 10 80 ppm Heavy oil 13 5 200 C 50 150 ppm A diagram is provided in which the system efficiency is obtained according to the flue gas temperature the ambient t...
Page 26: ...emperature gradient between flow and return with burner running at rated output of the boiler must range from 10 C to 25 C This protects the generator both from excessive flow which can cause vibratio...
Page 27: ...r mechanical or electrical The preparation and status of the generator may be different depending on the operations to be performed With the boiler running to check the integrity of the generator when...
Page 28: ...e integrity of the flame warning light Periodically clean the furnace 1 and the tube bundle 2 using a brush Check the integrity and cleanliness of the turbulators 3 if any in general gaseous fuels sho...
Page 29: ...icture 3 You will be redirected on a web page where you can register the boiler and the plant data filling the blank spaces Once completed the registration it will be necessary to authenticate your em...
Page 30: ...NFORMITY WITH THE EUROPEAN COMMUNITY REGULATIONS I undersigned Emanuela Lucchini Managing Director of ICI CALDAIE S p A headquarted in via G Pascoli 38 37059 Campagnola di Zevio VR Italy DECLARE THAT...
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Page 32: ...ONA ITALIA Tel 045 8738511 Fax 045 8731148 info icicaldaie com www icicaldaie com The illustration and details reported are indicative only and are not binding ICI CALDAIE reserves the right to introd...