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PMZ50-19 PMZ50-20 PMZ150-19 PMZ150-20

MANUAL

HUZHOU DAIXI ZHENHUA TECHNOLOGY TRADE CO., Ltd.

PACIFIC RIM INT’L WEST INC.

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Summary of Contents for PMZ150-19

Page 1: ...PMZ50 19 PMZ50 20 PMZ150 19 PMZ150 20 MANUAL HUZHOU DAIXI ZHENHUA TECHNOLOGY TRADE CO Ltd PACIFIC RIM INT L WEST INC ...

Page 2: ...e convenience to your work and bring more pleasure to your life The manual contains the right and simple way to use and maintain the motorcycles Please read carefully before using it It is very helpful for your using and maintenance In order to make your motorcycle work in good condition please use the initial fitting of ZHENGHUA factory If you have any question and difficulty in the process of us...

Page 3: ...K IN FOR A NEW MOTERCYCLE 15 INSPECTION BEFORE RIDING 17 RIDING ESSENTIALS 18 STARTING THE ENGINE 18 RIDING 20 STOPPING AND PARKING 20 INSPECTION AND MAINTENANCE 22 TOOLS 23 STORAGE BATTERY 23 AIR CLEANER 24 SPARK PLUG 24 ENGINE OIL 25 CARBURETOR 27 DRIVE CHAIN 27 BRAKES 29 REAR BRAKE LIGHT SWITCH 30 TYRE 30 LIGHT CHANGING 32 FUSE 32 INSPECTION AND MAINTENANCE 33 CHEANING 34 STORAGE GUIDE 35 TABLE...

Page 4: ...engine parts to excessive heat such as running at very high speed for a long time Please refer to break in section for specific break in recommendation WARNING CAUTION NOTE Please read this manual and follow its instruction carefully To emphasize special informa tion the words WARNING CAUTION and NOTE carry special meaning and should be carefully reviewed NOTE This provides special information to ...

Page 5: ...and the body of motorcycle To make sure it added fastened the brackets and accessories should be carefully checked in unfastened equipment will cause the diversion from the center of the gravity and inviting unnecessary trouble 2 Checking the off ground height of accessory and the angle the improper adding will make the two aspects unsafe also the accessory adding should not hinder parking diverti...

Page 6: ...s that can happen is a head injury ALWAYS wear a properly approved helmet You should also wear suitable eye protection DRESS The slack and curious clothing will make you uncomfortable and unsafe so please choose the good quality and tight clothing REVIEW THE OWNERS MANUAL Review thoroughly this owner s manual to familiarize your motorcycle construction and basic characteristics then make a pre rid...

Page 7: ...I DENT Many motorcycle accidents happen during motorcycle turning or other vehicle turning in front of motorcycle therefore it is best to wear bright or reflective clothing and take care while turning You should turn on the front and rear light to remind other drivers Never drive your motorcycle into other driver s blind spot MODIFICATION It is dangerous and illegal to modify the equipment or remo...

Page 8: ...Please write down the numbers here for reference Frame NO Engine NO PARTS LOCATION 6 ...

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Page 11: ...y was cut off and the engine could not be opened up the key can be pulled out IGNITION position When all the electricity working you may ignite at any time the key can not be pulled out FUEL TANK CAP FUEL TANK CAP IGNITION KEY When you want to open the cap insert the key into the hole on the cap and turn on clockwise the cap can be opened The fuel tank capacity is 4 5 L in which the reserve capaci...

Page 12: ...NSTRUMENT PANEL Speedometer The speedometer is used to show how many kilometers per hour the running speed is Odometer The odometer is used to show how many kilometers the motorcycle has driven Neutral indicator When the transmission is in the neutral the indicator is lighted up In other gears the indicator will be extinguished 10 ...

Page 13: ... If these lights are unnecessary push the button of right light on position LEFT RIGHT TURNING SIGNAL BUTTON Turn the button left the left signal can be lighted up Turn the button right the right signal can be lighted up The indicator on the dashboard can also be lighted up If you want to turn down the signal press the button down HORN BUTTON Press down the button the horn blares WARNING SENT THE ...

Page 14: ... control the engine speed Twist the throttle grip toward yourself to increase the engine speed Turn it away from yourself to decrease the engine speed Turn it away from yourself to decrease the engine speed ENGINE BUTTON Press this button can power on the electricity of motor If the button of the motor is in the position of the motor can not be powered on the gear must in neutral before the motor ...

Page 15: ...the carburetor RES position If the fuel level in the fuel tank is too low turn the cock to the RES position to use the 1 6 L reserve fuel OFF position If the engine stops for a few minutes put the fuel lever to OFF position WARNING To make sure the fuel tank button is on OFF position when turn off the engine CAUTION After setting fuel cock to RES position please fill fuel at the nearest fuel stati...

Page 16: ...There is shock absorber in the front the rear wheel it is designed according to rider s requirements loading road condition and other factors It is factory set and no adjustment is needed 14 ...

Page 17: ...nd American National Standards SAEJ183E80 Please use good quality 10W 40QE engine oil Zhenhua special engine oil band four strobe 15w 40 engine oil is strongly recommended to use Mixed oil with different brand is unallowable Choose the different engine oil according to the various area and climate The following items are the different engine oil use in sphere of application BREAK IN FOR A NEW MOTO...

Page 18: ...he engine components during bread in to ensure this mating process Do not though apply excessive load on the engine AVOID CONSTANT LOW SPEED Operating the engine at constant low speed light load for a long time can cause parts to graze and not fit close to each other Allow the engine to accelerate freely through the gears without exceeding the recommended maximum limits Do not however use full thr...

Page 19: ...ach other sufficiently All adjustments will be restored all fasteners will be tightened and the dirty oil will be replaced Timely service during the 1000km service will ensure optimum service life and the best performance of the engine WARNING Maintenance for 1000km should be according to the maintenance planning in the specification Pay more attention to the NOTE WARNING 17 ...

Page 20: ...it 2 Brake shoes to be within the wear limit 3 No dragging sponge status Tires 1 proper pressure 2 Adequate tread depth 3 No cracks or cuts on the tire surface Fuel reservation Enough fuel for the planned distance of operation light Operating all the lights front light rear light brake light light of dashboard turning light indicator Horn button The function is in normal Engine oil proper oil leve...

Page 21: ...e turning 4 You should ride the motorcycle slowly and keep a sufficient brake distance in rainy and smooth road 5 Observe the traffic regulation and limit the speed STARTING THE ENGINE WARNING Never start the engine in the narrow position to avoiding danger When the engine is COLD the procedure is as follow 1 Turn the fuel cock to ON position 2 Insert the key into the lock of electric switch and t...

Page 22: ...ectric button on OFF position before starting the machine closed down the chock valve open the throttle then press the starting lever for several times to make the engine easy to start WARNING Do not try to start the engine in the staff room for the poisonous of carbon monoxide stop the engine while there is no person watching it NOTES Do not race your engine when you are not riding A long time ra...

Page 23: ... consider the distant between you and vehicles The drivers with no experience are used to brake by the rear brake this will increase the abrasion of the rear brake system It is dangerous to stop your motorcycle by only using the front or rear brake this method will make your motorcycle out of control for the skidding Take more care and use the brake system slightly in the rainy and smooth road To ...

Page 24: ...suspension and wheel components are key items and require very special and careful servicing For maximum safety we suggest that you have these items inspected and serviced by your authorized Zhenhua dealer or qualified service mechanic WARNING The periodic checking and maintenance to your motorcycle is very necessary and important to ensure your safety and prolong your motorcycle service life NOTE...

Page 25: ...chain CH CH CH Air cleaner C C Valve clearance Check every 12000 km Spark plug C R Fuel line C R Replace every 4 years Engine oil R R R Oil filter R R Carburetor CH CH CH Drive chain CH CH CH Apply oil every 1000 km Brakes CH CH CH Tires CH CH Steering CH CH Front fork CH Rear suspension CH Chassis bolts and nut T T T 23 ...

Page 26: ...ncrease engine wear Always be sure that the air cleaner is in excellent operational condition at all times The life of the engine depends largely on this component SPARK PLUG We suggest you can use the qualified parts NGK CR6HSA 1 Pull out the spark cap 2 Remove the spark plug with a plug wrench and clean all the dusty on the bottom Remove the carbon deposits from the spark plug with a small wire ...

Page 27: ...better contact with the Zhenhua dealer before choosing it ENGINE OIL Using a good quality engine oil and periodical replacement of engine oil will extend your engine s life Check engine oil level daily and replace engine oil periodically are two most important tasks to be carried out for maintenance items CHECKING ENGINE OIL LEVEL Checking the oil level after the engine stopped working for several...

Page 28: ...amp the kick starter lever for several times to drain the remaining oil 4 Replace the used oil filtering net with a new one check whether the spring and sealing washer are well installed 5 Pour 0 8L recommended oil into the engine Start the engine let it run at idle speed for 2 3 minutes shut off the engine and wait for a minute check whether the oil is at upper level mark If the oil level is belo...

Page 29: ...et for the best calibration in the factory Do not attempt to alter its setting There are two items of adjustment however under your care the idle speed and the gap of throttle cable BRAKES This motorcycle has hydraulic disc front and rear brake Brakes are items of personal safety and should be properly adjusted We suggest that you should entrust Zhenhua dealer with this check FRONT BRAKE 27 ...

Page 30: ...ION Do not use the remained brake fluid from a unsealed container and the brake fluid remained in the last repairing because the used brake fluid may absorb the water from the air influencing the performance of brake Only DOT3 brake fluid can be used Never make the brake fluid splash on the surface of painting and rubber WARNING If the brake system or brake pads have to be repaired we suggest that...

Page 31: ...and allow the brake fluid to circulate normally REAR BRAKE Similar method as front brake TYRES Check your tires for both wear and inflation pressure to ensure the riding safety before riding and when performing the periodic inspection NOTE This motorcycle is traffic motorcycle Riding on the hill road desert rugged road and rainy road will invite troubles Disobeying the stipulation will cause serio...

Page 32: ...e to ensure the riding safety make sure that there are no mark cut nail and other sharp material inserting in your tire If there is any wear status please the Zhenhua dealer THREAD OF TIRES It is dangerous to use the wear tires it will affect the traction stability steering and operating system A new front tire should be replaced when the depth of thread is decreased below 1 6 mm A new rear tire s...

Page 33: ... may be destroyed and the burn will burn out The specification and electrical appliance will give you more information for your consideration WARINING When the bulb is very hot in ON position this condition will last for a short time after the button was turn off So the bulb should be cooled down before operating NOTE Turn the igniting on OFF position when changing the bulb Check in again after fi...

Page 34: ...eep away from fire or fire source or hot source while performing the test 1 Remove the spark plug and connect high tension lines 2 Fasten the spark plug on the motorcycle Turn the ignition switch on ON position and press down the button to start it If the ignition works well there will be sparks between spark plug play If there is no spark please contact Zhenhua authority repair station WARNING Do...

Page 35: ...r motorcycle periodically Check for the wear parts and the lacking of engine oil NOTE High pressure current may damage the parts of your motorcycle To avoid spraying the follows parts with high pressure current Ignition switch instrument carburetor drive chain entrance of silencer bottom of fuel tank switch of steering bar seat bottom 1 Spraying your motorcycle with clean water after finishing cle...

Page 36: ...the affects of deterioration from non use of the motorcycle In addition necessary repairs should be made before storing the motorcycle otherwise these repairs may be forgotten by the time the motorcycle is removed from storage STORAGE 1 change engine oil 2 drain the fuel tank and carburetor into a petrol container Spray the inside of the fuel tank with aerosol rest inhibiting oil Reinstall the fue...

Page 37: ...ct sunlight Charge it one time per half year 5 wash and dry the motorcycle Wax all painted surfaces 6 lubricate the drive chain 7 inflate the tires to their recommended pressure Place the motorcycle on blocks to raise both tires off the ground REMOVAL FROM STORAGE 1 Uncover and clean the motorcycle If storage has lasted more than 4 months replace the engine oil 2 charge the storage cell if necessa...

Page 38: ...this manual You should become thoroughly familiar with the information presented in this operation manual before riding your motorcycle All information instructions photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there may be some discrepancies in this manual Zhenhua reserv...

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