ICC DL6000 Owner'S Manual Download | Manualshive

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Summary of Contents for DL6000

Page 1: ...INDUSTRIAL OWNERS MANUAL DL6000 D6000...

Page 2: ...INDUSTRIAL OPERATORS MANUAL...

Page 3: ...le Service Access Panels Engine Lubrication System Fuel System Air Intake System Exhaust System Electrical System Hydraulic Oil and Filtering System Engine and Hydraulic Cooling System Final Drive and...

Page 4: ...recording these numbers will help trace the machine should it be stolen The identification numbers for the crawler are located inside the operators cab in the upper left hand corner There are also id...

Page 5: ...ness of an ICC Mfg Co dealer or other establishment authorized by ICC Mfg Co to effect said repairs or replacements but Purchaser shall bear all costs of transporting the product to and from such plac...

Page 6: ...fety and affect machine PREVENT MACHINE RUNAWAY Do not start the engine by shorting across the starter or solenoid terminals Never start engine while standing on the ground Always start engine from op...

Page 7: ...f the machine when driving on slopes or over uneven ground Avoid holes ditches and obstructions which may cause the machine to top over KEEP RIDERS OFF MACHINE Only allow the operator on the machine U...

Page 8: ...at must be raised for service work Disconnect battery ground cable before making repairs to electrical system or welding on machine GENUINE ICC MFG CO PARTS ICC Mfg Co replacement parts have been spec...

Page 9: ...lights should be on D2 D1 Hydraulic filter restriction see Hydraulic 0il and Filter D4 System section of this manual D2 Hydraulic oil temperature light will indicate that hydraulic oil has exceeded 1...

Page 10: ...seat Forward and reverse functions are accomplished by pushing the control forward for forward movement and pulling the control back for reverse movement Right and left hand turns are accomplished by...

Page 11: ...n operating ATTACHMENT CONTROLS 1 All attachment controls excluding backhoe are located to the right of the operator s seat 2 The function of these controls are as follows JOY STICK CONTROL LOADER DOZ...

Page 12: ...boom lock up mechanism is located on the left hand boom cylinder This lock up should be used any time the loader is in the up position and you or anybody is working in the area or under the loader att...

Page 13: ...e warranties 3 Warm up Period a Warm engine before engaging a full load to the machine b Warm engine at about one half throttle until operating temperature has been obtained 4 After Engine Start Up Ch...

Page 14: ...of operation and moderate working conditions The machine is equipped with a hourmeter that shows accumulated hours of engine operation Always check to be sure hourmeter is operating The fluid and lub...

Page 15: ...ain if req 7 6 Check engine belt tension 7 11 Inspect battery and terminals 7 9 200 HOURS Description Remarks Page No Replace engine oil and filter Replace After First 50 Hours 7 4 Inspect all hoses C...

Page 16: ...ward front of machine and lift out Allows access to hydraulic pump filters fuel fill and travel control cables FIGURE 1 2 Hydraulic Valve and Piping Cover FIG 2 a Located under the right hand fender b...

Page 17: ...all times Store the key in the hydraulic pump and filter door ENGINE LUBRICATION SYSTEM 1 Engine 0il Selection a The quality of engine oil directly affects the engines performance and life b Use one...

Page 18: ...cap so no foreign particles enter system Remove filler cap Cc Remove lower panel located at lower rear of machine d Position a drain pan under the drain plug in the oil pan of the engine Remove drain...

Page 19: ...o turn the nut an additional 1 4 of a turn Bleed air after element change is completed FIGURE 2 4 In Line Fuel Filter Change FIG 3 a Change interval 500 hours b Remove old filter by loosening the hose...

Page 20: ...tor to show when air cleaner service is required b The indicator is located on the front side of the main air cleaner assembly and should be inspected daily C When air cleaner service is required the...

Page 21: ...ling surface you do not have protection 5 Check all connections and ducts a Any leak in the air intake system will allow dirt to be sucked into your engine Engine life will be reduced EXHAUST SYSTEM M...

Page 22: ...the safety systems b Start the engine and disconnect the seat belt The machine should not travel and the boom function should not work in the down direction Cc If any of these are not true have the m...

Page 23: ...b The hydraulic drain plug is located on the bottom of the hydraulic tank IMPORTANT Extra care should be taken when handling the hydraulic oil oil lines and filters Any contamination introduced into t...

Page 24: ...ifreeze water mixture Operate engine for about five minutes and check coolant level DANGER Danger of scalding When removing the radiator filler cap while engine is still hot shut engine off cover cap...

Page 25: ...Inspection and cleaning of the hydraulic oil cooler will require a maintenance schedule guideline determined by your application Rule of thumb when in doubt inspect it Hydraulic Oil Temperature The t...

Page 26: ...e replacing a brake line the system must be bleed Contact your local ICC Mfg Co dealer for repairs UNDERCARRIAGE AND WEAR Undercarriage Maintenance a b c d Track Tension a There is minimal maintenance...

Page 27: ...nd should be replaced when there is 50 wear FIG 2 Sprocket wear is difficult to evaluate Replace sprocket when the tips have been sharpened to a point FIG 3 Front idler wear can be measured If the dis...

Page 28: ...ylinder pins and tie up to the loader arms with the straps that are supplied FIG 3 5 Remove loader boom arm pins at the top of the masts Pull front boom cylinder pins out far enough so they do not ext...

Page 29: ...sconnected between the tee and the bulkhead fittings not at the tee and the hoses 1 Remove 1lift cylinder mounting brackets from the tractor by removing the eight capscrews that mount them to the fram...

Page 30: ...end of all cylinders b Both ends of loader arms FIGURE 1 Dozer Attachment Zerk location a Rod and barrel ends of all cylinders b Self aligning bearing at blade pivot point c Apply grease or anti seiz...

Page 31: ...d bucket capacity cubic yards times Material Weight per cubic yard Example Let us assume we want to load loose dry sand with our DL6000 Crawler Ce loader with Ballast Our rated bucket capacity is 1 2...

Page 32: ...Granite Broken 1660 2800 2730 4600 Gravel Pitrun 1930 3250 2170 3650 Dry 1510 2550 1690 2850 Dry 6 50 mm 1690 2850 1900 3200 Wet 6 50 mm 2020 3400 2260 3800 Gypsum Broken 1810 3050 3170 5350 Crushed 1...

Page 33: ...e the tractor with the front of the machine higher than the rear open the hydraulic pump and filter access door and wash the tub out with a steam or pressure washer NOTE There is a main drain hole loc...

Page 34: ...10 Cooling System 7 2 Dozer Controls 5 2 Dozer Installation 8 2 Dozer Lubrication 7 2 8 3 Dozer Removal 8 2 Drain Holes Tub 9 Electrical System 7 9 Engine Coolant 7 2 7 11 Engine Coolant Temperature 4...

Page 35: ...0il Temperature Hydraulic Pump and Filter Door Hydraulic Valve and Piping Cover Instrumentation Light Switch Loader Bucket Capacity Loader Controls Loader Installation loader Lubrication Loader Remova...

Page 36: ...ks and Bushings Track Pads Track Tension Travel Control Lever Undercarriage Maintenance Undercarriage Wear Patterns Valve Tappets Viscosity Voltmeter Warning Lights Warranty Water Temperature Water Te...

Page 37: ...YOUR LOCAL ICC MFG CO DEALER IS...

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