ibis Moja HD3 Instruction Manual Download

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I N S T R U C T I O N

B O O K

N o t e s o n T u n i n g a n d M a i n t e n a n c e o f I b i s B i c y c l e s , R e v . E

Summary of Contents for Moja HD3

Page 1: ...I N S T R U C T I O N B O O K N o t e s o n Tu n i n g a n d M a i n t e n a n c e o f I b i s B i c y c l e s R e v E...

Page 2: ...Instruction Manual Notes on Tuning and Maintenance of Ibis Bicycles Rev E Reprinting Permitted if Source Quoted...

Page 3: ...with enhanced functions and additional information http tinyurl com lput6oh Information on legacy Ibis models available at http tinyurl com lput6oh Contents 2 4 5 6 7 8 27 8 23 28 31 32 33 34 37 38 3...

Page 4: ...tube and steerer ZS44 upper EC49 lower 12 x 142mm Maxle rear axle 160mm post mount left dropout carbon fiber Frame Geometry Chart Size Small Medium Large X Large Seattube A 14 5 17 19 21 Toptube B 56...

Page 5: ...IGHT IN HEIGHT CM 47 4 11 5 2 150 157 50 5 0 5 4 150 157 53 5 3 5 8 150 157 55 5 7 5 11 150 157 58 5 10 6 2 150 157 61 6 1 6 6 150 157 Ibis Mountain Bike Sizing Guide FRAME SIZE HEIGHT IN HEIGHT CM Sm...

Page 6: ...therwise the dropper cable is external The housing needs to be fished through the frame before you mount the fork The housing provided in Ibis build kits is a little longer than you need and works fin...

Page 7: ...ies Build the bike with the cables dangling and when you are ready feed the derailleur cable through the housing Once you ve got your cables routed through the upper shock mount area up to four cables...

Page 8: ...ake levers are most likely set up opposite to the rest of the world i e front brake on the right hand side of the handlebars and rear brake on the left hand side For you folks we recommend you route t...

Page 9: ...nted dropper We spec the KS LEV Integra We generally recommend you run your brake on the exterior along the left side of the down tube The Mojo HD3 uses our new versatile cable port system for cable r...

Page 10: ...wo other hydro ports at the bottom left side of the down tube and seat tube and fish the dropper tubing through to the seat tube Connect as normal If you re using Shimano s new side pull front deraill...

Page 11: ...Set Up Tips and Tricks Mojo HD3 Routing Bike Set Up Tips and Tricks Mojo HD3 Routing Mojo HD3 Brake Cable Routing Mojo HD3 1x Cable Routing 2X routing on the HD3 is the same as the Tranny29 as shown...

Page 12: ...e to route the rear derailleur housing before the two halves of the frame are assembled and before you install your BB Since we ship the frames with both halves assembled the person building the bike...

Page 13: ...22 23 Bike Set Up Tips and Tricks Tranny29 Cable Routing Bike Set Up Tips and Tricks Tranny29 Cable Routing Tranny29 Single Speed Cable Routing Tranny29 2x Cable Routing...

Page 14: ...n the splines on the drive side of the bottom bracket Standard procedures apply to mounting an ISCG 05 compatible chainguide or bash on the HD3 The HD3 is also compatible with all common direct mount...

Page 15: ...old up to this sort of abuse Hakkal gi Disc Brake Set Up If using mechanical discs and drop bar levers don t forget to put an in line cable adjuster as drop levers don t have adjusters built in You ca...

Page 16: ...e off the ground after a drop off or large bump If adjusted too slow the fork may pack down and feel sluggish In order to conserve momentum and remain compliant the suspension needs to recover fairly...

Page 17: ...bing o ring s position Step 3 Measure sag the distance from o ring to wiper Start with sag of 15 20 of travel and adjust to your preference Step 1 Add recommended air for rider weight see charts on fo...

Page 18: ...i psi 125 135 57 61 55 50 135 145 61 66 60 55 145 155 66 70 70 65 155 170 70 77 80 75 170 185 77 84 85 80 185 200 84 91 90 85 200 215 91 98 95 95 215 230 98 104 100 100 230 250 104 113 110 110 Max 125...

Page 19: ...D has adjustable rebound damping It s adjusted by turning the red dial on the inside of the CTD lever Generally you want it as fast as you can set it without getting bounced off the saddle after a bum...

Page 20: ...EED REBOUND PLUSH FIRM 0 CLICKS CLICKS 25 LSR LOW SPEED REBOUND 4 0 5 10 3 HSC LSC PLUSH IMPACT ABSORBS 0 TURNS TURNS 4 HSC HIGH SPEED COMPRESSION SUPPLE EFFICIENCY PEDAL 0 CLICKS CLICKS 25 LSC LOW SP...

Page 21: ...80 175 169 205 205 205 195 Fox Float CTD HD3 25 Sag 30 Sag RIDER WEIGHT PRESSURE RIDER WEIGHT PRESSURE 110 107 110 100 135 121 135 110 150 145 150 130 175 165 175 140 205 185 205 170 Fox Float CTD Rip...

Page 22: ...e found in skate shops Working on Mojo HD3 The linkage assemblies on the HD3 are designed to be removed and replaced easily Be sure to purchase a fresh link set before removing the old ones to skip an...

Page 23: ...ingle ring drive train clevis outer reducer front derailleur mount w 2 m5x10 flat head bolts single stop washer 10x5 m5x8 bhcs lower left ecc core cap m8x8 fhcs 698 bearing upper ecc nut m8x8 fhcs rea...

Page 24: ...stay cable port derailleur hanger derailleur hanger mounting bolt derailleur hanger mounting nut seatstay yolk bolt slot machine seal slot machine bolt single cable port w m4 x 8 flat head bolt chains...

Page 25: ...ENT Cable Port 2 Nm Grease Clevis to Seatstay 15 Nm Loctite 243 Front Derailleur Cover Mount 5 Nm Loctite 243 Front Derailleur Mount 5 Nm Loctite 243 Lower Links 15 Nm Loctite 243 Lower Shock to Clevi...

Page 26: ...not use Y or T tools when removing the clevis bolts Gently remove the clevis from the swingarm leaving the shock attached Step 2 Remove both of the eccentric core bolts using 6mm allen wrenches Step 3...

Page 27: ...ec of the eccentric core bolts to 4 N m To reinstall the swingarm work in the reverse order Add grease to the core when reinstalling and a lightly grease the inner lip of the eccentric cap Don t forge...

Page 28: ...o forward upper link bolts Step 5 Pull the swingarm with the linkages still attached away from the front triangle Step 6 Remove the axle in the lower link that passes through the swingarm and separate...

Page 29: ...Cycles will make replacement parts available at a minimum charge to the original owner Ibis Cycles does this at its sole discretion and reserves the right to refuse this offer so don t go crashing you...

Page 30: ...and stir until blended Pour the almond butter mixture over the dry ingredients and stir until coated 4 Transfer the mixture to the prepared pan Press down firmly It helps to coat your fingers with coo...

Page 31: ...ojo Bearing Specs Ripley Being kicked in the you know what s Bottle Cage Cable Routing Cannoli Chainrings Chuck s Recipe Conehead DBinline Base Tune Fork Setup Fox Float Air Pressure Fox RC2 Base Sett...

Page 32: ...60 61 Notes...

Page 33: ...62...

Page 34: ...i b i s c y c l e s c o m...

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