IAG IAG-DRV-1000 Installation Instruction Download

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IAG Performance | 1203 Baltimore Blvd. Westminster, MD 21157 | Ph: 410-840-3555 | www.iagperformance.com

IAG Performance Transfer Gears Installation

Part# IAG-DRV-1000, IAG-DRV-1010

Tools Required: 12mm Wrench, 3/8” Torque Wrench,

14mm Wrench, 3/8” ratchet, 12mm Socket, 14mm

Socket, 17mm Socket, 3/8” x 8” extension, Roll Pin

Punches, Press, Bearing Puller, Snap Ring Pliers, Needle

Nose Pliers, U-Joint Press, Hammer

Thank you for choosing IAG Performance. Please follow

the instructions below for an easy installation.

1. Start by draining the transmission fluid.

2. Next remove the (4) 12mm nuts and bolts holding the

driveshaft to the rear diff using a 12mm wrench. Then

remove the driveshaft from the vehicle.

Summary of Contents for IAG-DRV-1000

Page 2: ...IAG Performance 1203 Baltimore Blvd Westminster MD 21157 Ph 410 840 3555 www iagperformance com 2 3 Next remove the down pipe from the vehicle Then remove the transmission cross member ...

Page 3: ...rformance com 3 4 Remove the down pipe mounting bracket from the transmission 5 Remove the shift linkage shift rod support and mount from transmission Then remove the shifter knuckle from the transmission using a roll pin punch Mark the top of knuckle to insure proper re installation ...

Page 4: ...iagperformance com 4 6 Remove rear transmission housing bolts Bolts are different lengths so mark where they go then remove housing gears and diff Make sure to unplug the electrical connector on diff before removing There are 4 clam shell bearing that will come out with the diff ...

Page 5: ...IAG Performance 1203 Baltimore Blvd Westminster MD 21157 Ph 410 840 3555 www iagperformance com 5 7 Remove the bearings from the output shaft using a press or bearing puller ...

Page 6: ... www iagperformance com 6 8 Press the bearings onto the new output shaft You can use the old bearing races to support the bearings when pressing them onto shaft Spin the bearing while pressing it onto shaft making sure the bearing doesn t bind or get damaged during install ...

Page 7: ...r from the housing 10 Install the output shaft into the housing being sure to lubricate the bearings with gear oil Then install it onto transmission with 4 bolts 2 top and 2 bottom and torque bolts to 48nm 35 4ft lbs Make sure the shaft is not loose and spins smoothly if it is loose or too tight it will require shimming ...

Page 8: ...h 410 840 3555 www iagperformance com 8 11 Remove the snap ring on the drive gear and press off the bearing Next press the bearing onto the new drive gear and re install the snap ring There are shims on the drive gear these will be re used so do not lose them ...

Page 9: ...IAG Performance 1203 Baltimore Blvd Westminster MD 21157 Ph 410 840 3555 www iagperformance com 9 ...

Page 11: ...IAG Performance 1203 Baltimore Blvd Westminster MD 21157 Ph 410 840 3555 www iagperformance com 11 ...

Page 12: ...oke from the drive shaft and install the new supplied yoke onto drive shaft If done properly you can re use your existing U Joint The preferred method is using a clamp style u joint press After the new yoke is installed make sure it freely moves in all directions If it is tight you can tap on the yoke to free up the U Joint ...

Page 13: ...IAG Performance 1203 Baltimore Blvd Westminster MD 21157 Ph 410 840 3555 www iagperformance com 13 ...

Page 14: ...G Performance 1203 Baltimore Blvd Westminster MD 21157 Ph 410 840 3555 www iagperformance com 14 15 Re install the drive shaft refill the transmission fluid and re install down pipe bracket and down pipe ...