Hyundai HX210 S Service Manual Download | Manualshive

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HX

210 S, HX220 S

CRAWLER EXCAVATOR

SERVICE MANUAL

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Summary of Contents for HX210 S

Page 1: ...HX210 S HX220 S CRAWLER EXCAVATOR SERVICE MANUAL...

Page 2: ...ingle Operation 155 Group 5 Combined Operation 165 SECTION 4 ELECTRICAL SYSTEM 175 Group 1 Component Location 176 GROUP 2 ELECTRICAL CIRCUIT 178 Group 3 Electrical Component Specification 195 Group 4...

Page 3: ...ajor Component 335 Group 3 Track And Work Equipment 344 SECTION 8 DISASSEMBLY AND ASSEMBLY 351 Group 1 Precautions 352 Group 2 Tightening Torque 355 Group 3 Pump Device 358 Group 4 Main Control Valve...

Page 4: ...SECTION 3 HYDRAULIC SYSTEM This section explains the hydraulic circuit single and combined operation SECTION 4 ELECTRICAL SYSTEM This section explains the electrical circuit monitoring system and each...

Page 5: ...any work Filing method See the page number on the bottom of the page File the pages in correct order Following examples shows how to read the page number Example 1 2 3 Item number 2 Structure and Func...

Page 6: ...hod of using the Conversion Table see the example given below Example Method of using the Conversion Table to convert from millimeters to inches Convert 55mm into inches Locate the number 50in the ver...

Page 7: ...3 543 3 583 3 622 3 661 3 701 3 740 3 780 3 819 3 858 3 898 Kilogram to Pound 1kg 2 2046lb 0 1 2 3 4 5 6 7 8 9 0 2 20 4 41 6 61 8 82 11 02 13 23 15 43 17 64 19 84 10 22 05 24 25 26 46 28 66 30 86 33...

Page 8: ...23 247 23 511 90 23 775 24 040 24 304 24 568 24 832 25 096 25 631 25 625 25 889 26 153 Liter to U K Gallon 1 0 21997 U K Gal 0 1 2 3 4 5 6 7 8 9 0 0 220 0 440 0 660 0 880 1 100 1 320 1 540 1 760 1 980...

Page 9: ...90 651 0 658 2 665 4 672 7 679 9 687 1 694 4 701 6 708 8 716 1 100 723 3 730 5 737 8 745 0 752 2 759 5 766 7 773 9 781 2 788 4 110 795 6 802 9 810 1 817 3 824 6 831 8 839 0 846 3 853 5 860 7 120 868 0...

Page 10: ...337 1351 1365 1380 1394 1408 100 1422 1437 1451 1465 1479 1493 1508 1522 1536 1550 110 1565 1579 1593 1607 1621 1636 1650 1664 1678 1693 120 1707 1721 1735 1749 1764 1778 1792 1806 1821 1835 130 1849...

Page 11: ...2 90 194 0 26 1 15 5 0 6 7 20 68 0 12 8 55 131 0 32 2 90 194 0 25 6 14 6 8 6 1 21 69 8 13 3 56 132 8 32 8 91 195 8 25 0 13 8 6 5 6 22 71 6 13 9 57 134 6 33 3 92 197 6 24 4 12 10 4 5 0 23 73 4 14 4 58...

Page 12: ...SECTION 1 GENERAL Group 1 Safety Hints 1 1 Group 2 Specifications 1 10...

Page 13: ...the excavator attach a Do Not Operate tag on the right side control lever USE HANDHOLDS AND STEPS Falling is one of the major causes of personal injury When you get on and off the machine always maint...

Page 14: ...ar goggles or safety glasses PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear a suitable hearing protective device such as earmuffs or earplugs to pr...

Page 15: ...cavator starts to move Use a signal person when moving swinging or operating the machine in congested areas Coordinate hand signals before starting the excavator OPERATE ONLY FORM OPERATOR S SEAT Avoi...

Page 16: ...AFELY Explosive release of fluids from pressurized cooling system can cause serious burns Shut off engine Only remove filler cap when cool enough to touch with bare hands HANDLE FLUIDS SAFELY AVOID FI...

Page 17: ...ell ventilated area Dispose of paint and solvent properly Remove paint before welding or heating If you sand or grind paint avoid breathing the dust Wear an approved respirator If you use solvent or p...

Page 18: ...injury To prevent accidents use care when working around rotating parts AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by reli...

Page 19: ...terials Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area Install fire resisting guards to protect hoses or other materials PREVENT BATTERY EXPLOSIONS Keep spark...

Page 20: ...lime to help neutralize the acid 3 Flush your eyes with water for 10 15 minutes Get medical attention immediate ly If acid is swallowed 1 Drink large amounts of water or milk 2 Then drink milk of mag...

Page 21: ...m them DO NOT pour oil into the ground down a drain or into a stream pond or lake Observe relevant environmental protection regulations when disposing of oil fuel coolant brake fluid filters batteries...

Page 22: ...trol valve Swing motor Bucket Tooth Charge air cooler Radiator Oil cooler Engine Boom cylinder Boom Arm cylinder Arm Counterweight Bucket cylinder Side cutter Connecting link Connecting rod Idler Trac...

Page 23: ...f counterweight F 1060 3 6 1060 3 6 1060 3 6 Overall height of engine hood G 2380 7 10 2380 7 10 2380 7 10 Overall height of handrail G 2970 9 9 2970 9 9 2970 9 9 Minimum ground clearance H 470 1 7 47...

Page 24: ...060 3 6 1060 3 6 1060 3 6 Overall height of engine hood G 2380 7 10 2380 7 10 2380 7 10 Overall height of handrail G 2970 9 9 2970 9 9 2970 9 9 Minimum ground clearance H 470 1 7 470 1 7 470 1 7 Rear...

Page 25: ...ight of cab E 3000 9 10 Ground clearance of counterweight F 1060 3 6 Overall height of engine hood G 2380 7 10 Overall height of handrail G 2970 9 9 Minimum ground clearance H 470 1 7 Rear end distanc...

Page 26: ...580 18 4 6 010 19 9 Max vertical wall digging depth C 6 280 20 7 5 280 17 4 5 720 18 9 Max digging height D 9 600 31 6 9 140 30 0 9 340 30 8 Max dumping height E 6 780 22 3 6 330 20 9 6 520 21 5 Min s...

Page 27: ...9 9 Max vertical wall digging depth C 6 280 20 7 5 280 17 4 5 720 18 9 Max digging height D 9 600 31 6 9 140 30 0 9 340 30 8 Max dumping height E 6 780 22 3 6 330 20 9 6 520 21 5 Min swing radius F 3...

Page 28: ...9 7 Max digging depth B 11760 38 7 Max digging depth 8 ft level B 11650 38 3 Max vertical wall digging depth C 9610 31 6 Max digging height D 12550 41 2 Max dumping height E 10280 33 9 Min swing radiu...

Page 29: ...9180 Track frame weld assembly 2545 5611 2720 6000 Swing bearing 290 639 Travel motor assembly 305 670 Turning joint 55 120 Track recoil spring 140 309 Idler 151 333 Carrier roller 21 46 Track roller...

Page 30: ...lb 20260 12020 13030 8090 9630 6110 24 4 1 5 m kg 9210 5460 5900 3660 4880 3080 6 88 4 9 ft lb 20300 12040 13010 8070 10760 6790 22 6 3 0 m kg 12380 10760 9130 5600 6190 3880 5 90 9 8 ft lb 27290 2372...

Page 31: ...t kg width mm width mm Front Rear Front Rear 5680 2400 3600 600 A B Rating over front Rating over side or 360 degree Lift point height A Lift point radius B At max reach 3 0 m 9 8 ft 4 5 m 14 8 ft 6 0...

Page 32: ...600 A B Rating over front Rating over side or 360 degree Lift point height A Lift point radius B At max reach 1 5 m 4 9 ft 3 0 m 9 8 ft 4 5 m 14 8 ft 6 0 m 19 7 ft 7 5 m 24 6 ft Capacity Reach m ft 7...

Page 33: ...13650 14840 9150 10910 6880 24 4 1 5 m kg 10220 6210 6720 4140 5530 3470 6 88 4 9 ft lb 22530 13690 14820 9130 12190 7650 22 6 3 0 m kg 12380 12380 9130 6350 6670 4360 5 91 9 8 ft lb 27290 27290 2013...

Page 34: ...sonal injury or property damage Make adjustments to the rated load as necessory for non standard configurations Lift point height A Lift point radius B At max reach 3 0 m 9 8 ft 4 5 m 14 8 ft 6 0 m 19...

Page 35: ...ted load as necessory for non standard configurations Lift point height A Lift point radius B At max reach 1 5 m 4 9 ft 3 0 m 9 8 ft 4 5 m 14 8 ft 6 0 m 19 7 ft 7 5 m 24 6 ft Capacity Reach m ft 7 5 m...

Page 36: ...14 8ft lb 5140 5140 4890 4890 4650 4190 2380 2380 1830 1830 45 0 3 0m kg 3030 3030 2680 2680 2450 2320 2300 1820 1370 1370 860 860 13 92 9 8ft lb 6680 6680 5910 5910 5400 5110 5070 4010 3020 3020 1900...

Page 37: ...G COUNTERWEIGHT 1 These recommendations are for general conditions and average use Work tools and ground conditions have effects on machine performance Select an optimum combination according to the w...

Page 38: ...GHT 2 These recommendations are for general conditions and average use Work tools and ground conditions have effects on machine performance Select an optimum combination according to the working condi...

Page 39: ...GHT 3 These recommendations are for general conditions and average use Work tools and ground conditions have effects on machine performance Select an optimum combination according to the working condi...

Page 40: ...GHT 4 These recommendations are for general conditions and average use Work tools and ground conditions have effects on machine performance Select an optimum combination according to the working condi...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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