HYTROL 190-E24 Installation And Maintenance Manual Download

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Effective February 2015

(Supercedes May 2014)

Bulletin #669

Installation

and

Maintenance

Manual

with Safety Information

and Parts List

RECOMMENDED SPARE PARTS HIGHLIGHTED IN GRAY

Model 190-E24EZ, 190-E24EZC

Model 190-E24, 190-E24C

Manual

de Instalación

Mantenimiento

con Información sobre Seguridad

y Lista de Refacciones

LAS REFACCIONES RECOMENDADAS SE RESALTAN EN GRIS

IMPORTANT!

DO NOT DESTROY

¡IMPORTANTE!

NO DESTRUIR

Hytrol Conveyor Co., Inc.

Jonesboro, Arkansas

PRESS OPTIMIzED FOR THE ENVIRONMENT

(ImpresIón OptImIzada para prOteger el medIO ambIente)

E24 / E24C

E24Ez / E24EzC

Summary of Contents for 190-E24

Page 1: ...odel 190 E24 190 E24C Manual de Instalación y Mantenimiento con Información sobre Seguridad y Lista de Refacciones LAS REFACCIONES RECOMENDADAS SE RESALTAN EN GRIS IMPORTANT DO NOT DESTROY COPYRIGHT PENDING HYTROL CONVEYOR CO INC IMPORTANTE NO DESTRUIR Hytrol Conveyor Co Inc Jonesboro Arkansas Press Optimized for the Environment Impresión Optimizada para Proteger el Medio Ambiente E24 E24C E24EZ E...

Page 2: ... Drive 8 Center Drive etc 5 If you are in a breakdown situation tell us HYTROL Serial Number Located near Drive on Powered Models NOTE If damage has occurred or freight is missing Contact your Hytrol Integration Partner JONESBORO ARKANSAS Model XX Hytrol Conveyor Company Inc SERIAL 123456 Model TABLE OF CONTENTS INTRODUCTION Receiving and Uncrating 2 How to Order Replacement Parts 2 SAFETY INFORMA...

Page 3: ...pecifically designed for carrying personnel Under no circumstances shall any person ride on any element of a vertical conveyor E Personnel working on or near a conveyor shall be instructed as to the location and operation of pertinent stopping devices F A conveyor shall be used to transport only material it is capable of handling safely G Under no circumstances shall the safety characteristics of ...

Page 4: ... from a remote location an audible device shall be provided which can be clearly heard at all points along the conveyor where personnel may be present The warning device shall be actuated by the controller device starting the conveyor and shall continue for a required period of time before the conveyor starts A flashing light or similar visual warning may be used in conjunction with or in place of...

Page 5: ...ower to the tread rollers in Zone 1 Carton 1 will then move forward causing a gap between itself and carton 2 Figure 5D 2 When carton 1 clears controller A carton 2 will then move forward creating a gap between itself and carton 3 3 This sequence will continue as long as the preceeding carton continues to move forward LOADING THE CONVEYOR SLUG MODE 1 Beginning with the conveyor empty and the zone ...

Page 6: ...urrent controlled on the board that are not protected from misplaced fingers Note that the cover makes it difficult to touch any power A tool will be required to move the DIP switches a plastic tip screwdriver is recommended User Product shall be located away from the user such that touching of the o control is not possible MAINTENANCE EZLogic System EZLogic Accumulation System Connections The Mod...

Page 7: ... is a male 8mm push type connector that mates with the female connector of the EZLogic zone controller When the control board receives a run signal from the EZLogic zone controller it turns on the E24 motor Motor Run Terminal This terminal is used to provide a run signal to the motor control board when EZLogic is not being used such as on the 190 E24 conveyor The type of signal used PNP type This ...

Page 8: ...OFF 310 154 225 OFF ON OFF OFF 290 144 211 ON ON OFF OFF 270 134 196 OFF OFF ON OFF 250 124 182 ON OFF ON OFF 230 114 167 OFF ON ON OFF 210 104 153 ON ON ON OFF 190 95 138 OFF OFF OFF ON 170 85 123 ON OFF OFF ON 150 75 109 OFF ON OFF ON 130 65 94 ON ON OFF ON 110 55 80 OFF OFF ON ON 90 45 65 ON OFF ON ON 70 32 51 OFF ON ON ON 50 25 36 ON ON ON ON IOPUnit PowerSuppyforGEN3EZLogic The model 190 E24E...

Page 9: ...NG POWER 1PH 100 240V 10 2 6 1 4 AMPS 3 AMPS INRUSH PEAK GND NEU L1 Terminals Seperated to Clarify Wiring Details NOTE SINGLE PHASE FIGURE 10B Terminals Seperated to Clarify Wiring Details NOTE CUSTOMER CONNECTION INCOMING POWER 3PH 380 480V 15 20 0 9 AMPS 4 AMPS INRUSH PEAK GND L1 L3 L2 THREE PHASE FIGURE 10C 9 ...

Page 10: ...AMPS 4 AMPS INRUSH PEAK GND L1 L3 L2 BLK BLK GRN BLK BLK GRN BLU BLU WHT BLU GRN BLU BLU 24VDC FAN BLU WHT BLU ORG YEL BLU WHT BLU ORG YEL BLK COM RED 24 BLU BLU WHT BLU WHT BLU ORG ORG YEL YEL BLU WHT BLU BLK 460VAC 5AMP A run contact must be used to control starting and stopping of an E24 transportation type conveyor Un contacto de marcha debe ser utilizada para controlar el arranque y la parada...

Page 11: ...d to control starting and stopping of an E24 transportation type conveyor NOTA Sólo se apague la alimentación de entrada a la unidad de sumi nistro de energía en condiciones de parada de emergencia o por ra zones de mantenimiento Un contacto de marcha debe ser utilizada para controlar el arranque y la parada de un E24 tipo de transporte del transportador Terminals Seperated to Clarify Wiring Detai...

Page 12: ...5 1 35 AMPS 4 5 AMPS PEAK INRUSH GND L1 L3 L2 BLK COM RED 24 GRN GRN BLK BLK BLK GRN BLU WHT BLU BLU WHT BLU BLU BLU BLU BLU WHT BLU WHT BLU ORG ORG YEL YEL BLU BLU WHT BLU WHT BLU GRN BLU BLU BLU Terminals Seperated to Clarify Wiring Details BLK BLK BLK Parallel Use Single Use Adjust DC ok Overload L1 L2 L3 13 14 15 16 DC ok Shut Down A run contact must be used to control starting and stopping of...

Page 13: ...0mA A 150Ω series resistor helps the PNP output limit current draw for most situations voltage out is thus lower as current draw increases Voltage dependent on input power and current draw One output signal See Page 14 o Motor Running Environmental Requirements Temperature The unit shall operate within specified limits over the range of 20 o to 40 C 4 to 120 F The unit can be stored in the range o...

Page 14: ...roller Connector This connector accepts a drive no drive signal from an EZLogic zone controller when used The connector is a male 8mm push type connector that mates with the female connector of the EZLogic zone controller When the control board receives a run signal from the EZLogic zone controller it turns on the E24 motor Motor Run Terminal This terminal is used to provide a run signal to the mo...

Page 15: ...tes information about various faults either by flashing or by remaining in a steady ON state Flash patterns are repeated at four second intervals The indicated faults are as follows One flash Board hardware problem Two flashes Over Voltage Three flashes Under Voltage Four flashes Internal motor fault Five flashes Control Board over temperature shut down Six flashes Extreme over current shut down O...

Page 16: ...199 Wiring Trough Cover Gray Styrene Smoke End Cap for Wiring Trough Cover Optional Wiring Harness 1 ft Long Gender Changer 13 B 00913 MS Pivot Plate 1 1 2 in Flange 3 11 16 in High REF NO PART NO DESCRIPTION 14 B 02112 B 00914 1 9 16 in High Floor Support Frame 6 in High Specify OAW B 12777 B 12778 B 00915 B 00916 B 00917 7 in High Specify OAW 8 in High Specify OAW 9 in High Specify OAW 11 1 2 in...

Page 17: ...B Hex Locknut Nylon Insert ZP 10 24 x 5 8 in Rd Hd Mach Screw ZP REF NO PART NO DESCRIPTION 1 2 3 4 5 P 01489 B 23689 B 03916 SA 039353 090 2558 Side Channel Specify Length Large splice Plate Straight to Straight Bed Spacer Specify BR 1 9 Dia Double Groove Roller Specify BR O Ring 177 in Thick 6 7 8 9 10 11 033 09022 033 09001 094 41501 B 22629 B 20601 PT 107299 PT 104688 E24i TM Unidrive Motor E2...

Page 18: ... 032 70502 032 71003 Alum Pop Rivet 5 32 in Dia EZ Twist Lock for 13 32 in Dia Hole Wiring Harness 12 in Zones Specify Length 24 in OAL 36 in OAL 032 71004 032 71005 032 70606 032 70808 032 70808 48 in OAL 60 in OAL 72 in OAL 84 in OAL 96 in OAL 032 71010 032 70201 108 in and 120 in OAL Wiring Harness 18 in Zones Specify Length 18 in OAL REF NO PART NO DESCRIPTION 032 70502 032 71003 36 in OAL 54 ...

Page 19: ...acer Specify BR Tapered Roller Double Grooved Specify BR E24i Motor E24 Motor Optional Control Card for E24 Motor for use with 033 09002 only Drive Spool Double Groove 1 9 in Dia O Ring 3 16 in Thick 9 10 11 12 13 090 25582 040 201 PT 097895 049 528 040 302 O Ring 3 3 16 ID x 3 16 Thick Green Trans 5 16 18 x 3 4 LG Hex Hd Cap Screw ZP Spacer Plate 2 1 2 x 6 in 5 16 18 Small Flange Locknut ZP 3 8 1...

Page 20: ... Harness Specify Length 24 in Thru 48 in OAL 54 in Thru 60 in OAL 66 in Thru 120 in OAL 8 32 x 1 2 in Lg Rd Hd Mach Screw ZP 16 17 041 801 EB 000003 EB 000004 EB 000005 EB 000006 EB 000007 EB 000008 8 32 Hex Locknut Nylon Insert ZP Power Supply for E24 Motors Specify Size 20 AMP 120 230 VAC 40 AMP 120 230 VAC 20 AMP 380 460 VAC 40 AMP 380 460 VAC 5 AMP 115 230 VAC 5 AMP 460 VAC REF NO PART NO DESC...

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