Hytorc LITHIUM II User Interface Manual Download

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LITHIUM SERIES® II

Electric Torque Tool

User Interface Guide

Preliminary April 2020

333 Route 17 N.
Mahwah, NJ 07430
USA

800-FOR-HYTORC
(800-367-4986)
201-512-9500

hytorc.com

Version: 2.0

Summary of Contents for LITHIUM II

Page 1: ...LITHIUM SERIES II Electric Torque Tool User Interface Guide Preliminary April 2020 333 Route 17 N Mahwah NJ 07430 USA 800 FOR HYTORC 800 367 4986 201 512 9500 hytorc com Version 2 0...

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Page 3: ...USER INTERFACE GUIDE TABLE OF CONTENTS 1 CONTROL PANEL 1 2 HOME SCREEN 2 3 MENU STRUCTURE 4 4 MENU NAVIGATION 6 5 MAIN MENU 8 6 BASIC BOLTING 9 7 ADVANCED BOLTING 17 8 JOBS 23 9 PROFILES 30 10 SETTIN...

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Page 5: ...al control switch and a trigger The speed switch allows the user to switch between Rundown fast speed and Torque slow speed The directional switch allows the user to switch between right hand clockwis...

Page 6: ...e release is expressed as an angle in degrees e g 7 degrees and displayed in the upper right box The release motion is always applied in the opposite direction to torque and angle Depending on specifi...

Page 7: ...low a similar Home Screen layout and presentation format The layout of the advanced bolting functions on the Home Screen may look somewhat different depending on the parameters required for the displa...

Page 8: ...quickly access bolting functions starting with the Home Screen and working through the main menu and sub menus An alternate menu structure may be defined by an administrator using the Shortcuts Optio...

Page 9: ...n sub menu provides options to manage passwords and tool access levels and to configure the menu options available to a Level 2 Flex user and those available on the shortcut menu It also provides user...

Page 10: ...The Main Menu and some other sub menus have more options available below those initially displayed These options are referred to as below the fold To access menu selection below the fold continue to p...

Page 11: ...ating that no further scrolling in that direction is possible TOP TO BOTTOM AND BOTTOM TO TOP SCROLLING TOP When highlighting the top menu option the up arrow disappears indicating no more options abo...

Page 12: ...rimary sub menu options including Advanced Bolting Jobs Settings Admin and Service Basic Bolting functions of Torque Snug Angle Release and Fastener are displayed at the top of the Main Menu Each of t...

Page 13: ...the Torque operation to take the tension off the motor allowing the tool to be released from the application The Release may be adjusted as needed through the Release option on the Main Menu The Torq...

Page 14: ...ug value is displayed The user can adjust the value using the left and right buttons to the nearest ft lb or alternate unit Angle may be used with Snug by adjusting the value via the Angle menu option...

Page 15: ...the preferences menu Press the center button to select the Angle and return to the primary menu The angle value is displayed in the box in the upper left of the screen The Angle value is saved in the...

Page 16: ...Release angle is subject to minimum and maximum Angle Limits set in the settings menu When the user returns to the Home Screen they will see the release angle displayed and labeled in the upper right...

Page 17: ...stener The fastener type also dictates which accessory is required for a bolting operation The fastener type is abbreviated for display on the Home Screen as shown in the table below For traditional R...

Page 18: ...ange When finished set the speed control switch to TORQUE Position Back Wrench If needed apply a back wrench to the back nut on the bolt to prevent it from turning during tightening If using the HYTOR...

Page 19: ...inue holding the trigger if a non zero Release has been specified the tool will restart after specified time delay if set and then stop again after completing the Release angle to allow the tool to be...

Page 20: ...oned on the nut Position Reaction Arm If a reaction arm is used make sure the reaction arm is firmly abutted against a stationary object e g an adjacent nut flange equipment housing etc Pull Trigger t...

Page 21: ...procedures where structural members are first snug tightened to bring the surfaces into contact and alignment followed by Turn of Nut to apply load to the fastener The Turn of Nut method is usually ve...

Page 22: ...sened by hand Match Marking The angle is optionally matched marked on the application to provide a means of inspecting the angle after tightening Consult local inspection guidelines for the exact matc...

Page 23: ...r if applying Angle or Release Hold for Release Continue holding the trigger if a non zero Release angle has been specified The tool will restart after specified time delay and then stop again after c...

Page 24: ...ls the trigger and monitors the nut to detect any movement Should movement be detected there is a good chance the nut has loosened and will require retightening When data documentation is exported the...

Page 25: ...Release has been specified and the tool will restart after specified time delay and then stop again after completing the Release angle NOTE If Torque has been applied without a Release angle and the t...

Page 26: ...holding the trigger if a non zero Release has been specified and the tool will restart after specified time delay and then stop again after completing the Release angle to allow the tool to be releas...

Page 27: ...n be entered directly via the tool s 3 button user interface or typed on a PC and uploaded to the tool using the Import Job ID s option The tool can maintain a maximum of 100 Job IDs The Jobs sub menu...

Page 28: ...o the home screen the Job ID is displayed near the bottom of the screen The tool will save event data under that Job ID until the End Job option is selected or another Job ID is selected The End Job o...

Page 29: ...s displayed the character is selected by pushing the center button The next characters are entered in the same way up to 8 characters After the first character the scroll for each subsequent character...

Page 30: ...in the file will include a unique Job ID Select Import Jobs USB Cable When the USB cable is connected the PC detects the tool as a device on the drive Copy the JOBIDS CSV file from the PC to the tool...

Page 31: ...option to export data from all Job IDs at once Select Export Jobs USB Cable Once the cable is connected the tool will appear on the PC as an external drive Copy the desired CSV file from the tool to...

Page 32: ...on L1 L2 etc USER ID User identification entered by the user if supplied Available in future firmware release DATE TIME DURATION JID PID PTYPE TORQUE ANGLE RELEASE FASTENER UNITS T L ROTATIONS RESULT...

Page 33: ...IC TORQUE TOOL USER INTERFACE GUIDE 29 The Delete Jobs feature allows the user to delete a single job or all jobs from the tool Deleted Job data will no longer be accessible except for diagnostic purp...

Page 34: ...files Profiles can be created on the tool via the Create Profile option or loaded from a PC using the Import Profiles option The tool can save up to 30 different Profiles A Profile Identifier PID is a...

Page 35: ...e Torque Limit Fastener and Number of Rotations A Comma Separated Values CSV file PROFILES CSV should contain one profile on each line The profile data structure includes a profile identifier PID a pr...

Page 36: ...Right Hand ANGL_120 RAR 120 5 RH NORMAL PID ANGL_120 PTYPE RAR Turn Angle 120 deg Release 5 deg Fastener Right Hand Speed Normal CHEK_500 TCK 450 5 HWR PID CHEK_500 PTYPE TCK Torque Check 450 ft lbs...

Page 37: ...iles Create Profile and enter the desired profile name with the left and right button Press the center button again to end and save the Profile ID Select a Profile Type and enter the appropriate value...

Page 38: ...a either USB cable or Bluetooth Connection Newly imported profiles will replace existing profiles in the tool NOTE If any profile parameter is missing or out of range the import process may be aborted...

Page 39: ...Profiles may be deleted from the tool by using the Delete Profile option from the Profiles menu Scroll and select specific profiles to delete from the tool Scroll and confirm by select Delete to perma...

Page 40: ...on allows the user to set time and date First set the time by using the left and right buttons to increase or decrease the highlighted value Press the center button to select and move to the next posi...

Page 41: ...cates Bluetooth Classic is active A blue icon indicates Bluetooth Low Energy is active The Torque Limits option allows the user to limit the available torque range on the tool The Angle Limits option...

Page 42: ...n order to maintain the correct mapping of arrows to buttons the direction of the arrows are reversed when the screen is inverted This setting allows the user to enable or disable menu icons When turn...

Page 43: ...y is drained The Worklight is set by default to come on when the trigger is pulled and turn off 5 seconds after release Select Off to deactivate the Worklight When enabled can be used to sync the tool...

Page 44: ...t Tool to desired access level Tool Info View information such as firmware version and cycle count L2 Flex Setup Configure functions available to L2 Flex Users Shortcut Setup Create and configure a cu...

Page 45: ...by the Admin from a list of options The Flex User may execute preset Jobs or may create and export or print Jobs Default Password FLEX LEVEL 3 FUll User The Full User L3 has access to the same functio...

Page 46: ...Snug C Angle C Release C Fastener C Advanced Bolting Jobs Settings Admin Service ADVANCED BOLTING Turn Angle C Torque Check C Rotations C JOBS Start Job End Job Create Job ID Import Job ID s Export J...

Page 47: ...Limits Angle Limits Angle Delay Beeper Invert Screen Icons Auto Shutdown Button Delay App Mode ADMIN Access Level L2 Flex Options Shortcut Options Change Password Tool Info Regulatory Info User ID SE...

Page 48: ...ton to select The new Access Level is now displayed in the center box at the bottom of the screen A password is not required to switch from a higher level to a lower level Users can switch to a higher...

Page 49: ...n date The user can scroll down to display more information The User ID function allows a user at any access level to enter their own unique ID for purpose of traceability of the event record The User...

Page 50: ...options for and make certain functions unavailable to the L2 Flex User The functions in Blue on the selection menu are available by default Once the Admin selects an option to remove the option turns...

Page 51: ...eate a custom primary menu that takes the place of the main menu The Admin is asked to create a name up to 10 characters for the custom menu such as NEW MAIN The Admin confirms the new name and moves...

Page 52: ...u After the Shortcut Menu has been configured it now appears in place of the Main Menu The Shortcut Menu always has the standard Main Menu as the first option so the user can quickly to navigate to an...

Page 53: ...assword for their level and for each lower access level Passwords can be up to 8 characters in length with allowable characters 0 to 9 _ and A to Z CHANGE PASSWORD At any time the user can remove the...

Page 54: ...GAIN Trigger held longer than necessary to complete operation None Release trigger and repeat operation TIMEOUT WAITING FOR TRIGGER RELEASE Trigger held longer than necessary to complete operation Non...

Page 55: ...TENER 2 13 15 42 INVERT SCREEN 38 43 HYTORC NUT 2 13 14 HYTORC WASHER 2 13 14 JOBS 5 8 23 28 L2 FLEX SETUP 41 43 46 LOOSEN 2 16 ICONS 7 38 43 LIGHT SEE WORKLIGHT PASSWORD 5 41 43 44 49 PROFILES 3 6 23...

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Page 57: ...mer service policy hytorc com about us hytorc com hy care VISIT US ONLINE HY CARE Service Plans provide peace of mind protection and offer a no deductible plan to protect you from unexpected bolting e...

Page 58: ...TING THROUGH INNOVATIVE SOLUTIONS AND AN UNYIELDING COMMITMENT TO WORLD CLASS CUSTOMER SERVICE WITH OVER 50 YEARS OF EXPERIENCE FOCUSED ENTIRELY ON DEVELOPING THE HIGHEST QUALITY INDUSTRIAL BOLTING SY...

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Page 60: ...te your nearest HYTORC representative THE HYTORC UNIVERSE IS MADE UP OF OVER 1 000 TRAINED BOLTING SPECIALISTS TO SUPPORT YOUR BOLTING NEEDS IN OVER 100 COUNTRIES HYTORC WORLD HEADQUARTERS 333 Route 1...

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