Hyster B214 Service & Repair Manual Download | Manualshive

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Hyster B214 (H400HD-EC, H440HDS-EC, H450HD-EC,
H450HDS-EC, H500HD-EC) Forklift Service Repair
Manual

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Summary of Contents for B214

Page 1: ...Hyster B214 H400HD EC H440HDS EC H450HD EC H450HDS EC H500HD EC Forklift Service Repair Manual ...

Page 2: ...8 00XM XMS 12 H400 450HD HDS A236 H16 00 22 00XM 12EC H400 500HD HDS EC B214 H16XM 12 H18XM 12 H20XM 12 H22XM 12 H400HD H450HD H500HD H550HD B236 H16XM 12EC H18XM 12EC H22XM 12EC H400HD EC H450HD EC H500HD EC C214 PART NO 4025120 1300 SRM 1444 ...

Page 3: ...ecifications of the original equipment manufacturer Make sure all nuts bolts snap rings and other fastening devices are removed before using force to remove parts Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs or if the unit needs repairs Be sure to follow the WARNING and CAUTION notes in the instructions Gasoline Liquid Petroleum Gas LPG Compressed Natural Gas ...

Page 4: ...rward Clutch Drum 49 3rd Clutch Drum 54 2nd Clutch Drum 60 Reverse Clutch Drum 63 1st Clutch Drum and Turbine Shaft 68 Transmission Case 74 Install 95 Control Valve Removal and Installation 97 Remove 97 Install 100 Torque Specifications 101 Torque Specifications for Lubricated or Plated Screw Threads 101 This section is for the following models H16 00 18 00XM XMS 12 H400 450HD HDS A236 H16 00 22 0...

Page 5: ... THE QUALITY KEEPERS HYSTER APPROVED PARTS ...

Page 6: ...more information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions please write to me admin servicemanualperfect com ...

Page 7: ...etween the transmission and the differential 12 Disconnect the wiring harnesses from the trans mission 13 Disconnect the wires at the pressure and tem perature sending unit on the transmission Put identification tags on the wires so they can be cor rectly connected again 14 Place a suitable container under the transmis sion sump and remove the transmission sump drain plug and drain the transmissio...

Page 8: ...n re moved WARNING The transmission is heavy Make sure that the lifting devices are properly positioned CAUTION Keep the transmission level when the transmis sion is separated from the engine so the drive plate is not damaged 25 To avoid damage to the drive plate carefully lift the transmission assembly past the crossmember support 26 Carefully lower the transmission on the ground DISASSEMBLE Figu...

Page 9: ... Transmission Repair STEP 2 Remove the drive plate mounting bolts and washers STEP 3 Remove the drive plates and backing ring STEP 4 Remove the filter element STEP 5 Remove the filter adapter bolts and lockwashers 3 ...

Page 10: ...TEP 7 Remove the oil baffle retaining ring STEP 8 Attach a special tool or two lifting eyes to the mount ing surface of the drive plates to lift the converter and oil baffle from the converter housing as an assembly STEP 9 Remove the converter housing oil baffle and sealing ring 4 ...

Page 11: ...sion Repair STEP 10 Remove the torque converter gear snap ring STEP 11 Remove the torque converter gear STEP 12 Remove the torque converter gear lower snap ring STEP 13 Remove the stator support bearing retaining snap ring 5 ...

Page 12: ...STEP 14 Pry the stator support bearing from the converter as sembly as shown STEP 15 Remove the stator support bearing STEP 16 Remove the stator support capscrews and lockwash ers STEP 17 Remove the torque converter sleeve and gasket 6 ...

Page 13: ...EP 18 Remove the oil baffle and sealing ring STEP 19 Remove the charging pump adapter plate capscrews and lockwashers STEP 20 Remove the charging pump adapter plate and gasket STEP 21 Remove the charging pump capscrews and lockwash ers 7 ...

Page 14: ...ve the torque converter housing to transmission case bolts and lockwashers STEP 24 Support the torque converter housing with a chain hoist and using a soft hammer tap the torque con verter housing away from the transmission case STEP 25 Remove the first pump drive idler gear bolts and lock washers 8 ...

Page 15: ... STEP 26 Remove the first pump drive idler gear washer and bearing as an assembly STEP 27 Remove the second pump drive idler gear bolts and lockwashers STEP 28 Remove the second pump drive idler gear washer and bearing as an assembly 9 ...

Page 16: ... pump drive gear bolts and lockwash ers STEP 30 Remove the first pump drive gear washer and bear ing as an assembly STEP 31 Remove the second pump drive gear bolts and lock washers STEP 32 Remove the second pump drive gear washer and bearing as an assembly 10 ...

Page 17: ...on Repair STEP 33 Remove the stator support bolts and lockwashers STEP 34 Remove the stator support and gasket STEP 35 Remove the temperature sensor from housing STEP 36 Remove the lock nut from the FWD 3RD shaft assem bly 11 ...

Page 18: ...n onto the FWD 3rd shaft assembly Use two bolts to attach the special tool to the transmission housing to pre vent the gear from dropping when the transmission is turned Turn the transmission STEP 38 Use a chain hoist to lift the transmission control valve assembly from the transmission 12 ...

Page 19: ...1444 Transmission Repair STEP 39 Remove the adapter plate and upper and lower gas kets STEP 40 Remove the rear output flange lock nut O ring and washer STEP 41 Remove bolts and lockwashers from the rear cover 13 ...

Page 20: ...ternal snap ring pliers to open the snap ring on the 2ND REV shaft and use a hoist to remove the rear cover while holding the snap ring open STEP 43 Remove the rear cover gasket STEP 44 Remove the clutch shaft sealing rings from the FWD 3RD shaft 14 ...

Page 21: ...ission Repair STEP 45 Remove the bearing retaining snap ring STEP 46 Use a bearing puller to remove the bearing gear and spacer from the FWD 3RD shaft STEP 47 Remove the clutch shaft sealing rings from the 2ND REV shaft 15 ...

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